fuel BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
Y6275
VARIABLE CAM-
SHAFT CONTROL
VALVE 1
.5 RT/WS
2
X6275
1 X6275
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A6000
ENGINE CONTROL
MODULE (DME) .5 GN/BL
Y6106
CYL. 6 FUEL
INJECTION VALVE
–+
–+Y6101
CYL. 1 FUEL
INJECTION VALVE
–+
Y6102
CYL. 2 FUEL
INJECTION VALVE
–+
Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
Y6104
CYL. 4 FUEL
INJECTION
VA LV E –+
Y6105
CYL. 5 FUEL
INJECTION VALVE
–+
2712165222423 X6000
.5 RT/WS
1 X6101
1 X6103
.5 RT/WS
1
X6105
1 X6106
.5 RT/WS
1 X6104.5 RT/WS
1 X6102
1 RT/WS
2 X6130
2 X61022 X61042 X6106
2
X61052 X6103
2X6101
.75 BR/WS .75 BR/RT .75 BR/GE .75 BR/BL .75 BR/GN .75 BR/VI X6130
Y6130
IDLE SPEED
CONTROL VALVEX6820
.5 RT/WS
1210.17-00
1.5 RT/WS1210.17-00
33 .5 WS/
GN
3
.5 WS/
GE
53
.5 RT/WS
3131313131313131

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52/S52)
X17
OBD II DIAGNOSIS
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46X600011
.5 GE/RT.5 GN/BL.5 GN/RT
51 20
.5 GR
.5 WS/VI/GE
D100
DATA LINK
CONNECTOR1210.17-05 1210.17-06
A6000
ENGINE
CONTROL
MODULE (DME)
42 .5 VI/GN
X6868
.5 GR/WS .5 BR/SW P90
FRONT POWER
DISTRIBUTION BOX
F425A
FUSE DETAILS
0670.3
24X10018
8X60314
675
7 X19527
D110
OBD II
CONNECTOR
.5 WS/VI/GE
231
123
.5 WS/VI/GE
.5 GE/RT .5 GN/BL.5 GN/RT .5 GR .5 GR/WS .5 BR/SW
X161316
B65
FUEL TANK
PRESSURE
SENSOR
123
.5 GE/RT .5 GR/WS .5 BR/SW
1
B6247
CHARCOAL
FILTER SHUT–
OFF VALVE
A2w
INSTRUMENT
CLUSTER
X19528
DDS + DDS –DDSS
X6002
X8103
.5 VI/GN






X6501
X6031
P90
FRONT POWER
DISTRIBUTION BOX
F135A
FUSE DETAILS
0670.3
6X10016
2 X6247






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER M52) !""


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2.5 RT/WS
X65001
GROUND
DISTRIBUTION
0670.4
4 X6500
2 6 8 X6301
69X6301
4
2.5 GN/VI.5 BR/GN
M2
FUEL PUMP
A6000
ENGINE CONTROL
MODULE (DME)
K6301
CYL. 1–6 FUEL
PUMP RELAY &
$)$' $(
X6000
X13032
25
X6822
6775
1210.17-05
71 79 77
124 3
X6210
X6210
B6210y
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER)
2 14 3
X6220
X6220
B6220y
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
1210.17-00
13
16
X100166
P90
FRONT POWER
DISTRIBUTION BOX
5 X10016
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
F135AF1815A
14 X20
1 RT/WS
.5 RT/WS
.5 RT/WS
52
X203
.5 GN/VINOT USED(PARTIAL)
.5 BR .5 GR/VI
X80253
.5 BR
Z3 ROADSTER






ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52) !""


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2.5 RT/WS
X65001
GROUND
DISTRIBUTION
0670.4
4 X6500
2 6 8 X6301
69X6301
4
2.5 GN/VI.5 BR/GN
M2
FUEL PUMP
A6000
ENGINE CONTROL
MODULE (DME)
K6301
CYL. 1–6 FUEL
PUMP RELAY &
$)$' $(
X6000
X13032
79
X6822
7177
1210.17-05
72 61 78
124 3
X62102
X62102
B62102
OXYGEN SENSOR
I (BEHIND
CATALYTIC
CONVERTER)
2 14 3
X62202
X62202
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
1210.17-00
13
16
X100166
P90
FRONT POWER
DISTRIBUTION BOX5 X10016
FUSE DETAILS
0670.3FUSE DETAILS
0670.3
F135AF1815A
14 X20
1 RT/WS
.5 RT/WS
.5 RT/WS
X20
.5 GN/VI(PARTIAL)
.5 BR
25677570 55 76
124 3
X62101
X62101
B62101
OXYGEN SENSOR
I (IN FRONT OF
CATALYTIC
CONVERTER)
2 14 3
X62201
X62201
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER) .5 RT/WS
.5 SW .5 GE .5 SW.5 GE .5 BR
.5 BR
.5 RT/WS
M ROADSTER

 !""

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442078308546 X6000
1210.20-00
27K6300
ENGINE CONTROL
MODULE RELAY
T6151
CYL. 1 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
S2
IGNITION
SWITCH
1210.20-03
31Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE
Y6104
CYL. 4 FUEL
INJECTION VALVE 1210.20-01
26
1210.20-02
RXD
TXD 87
88
R6252
THROTTLE
POSITION
SENSOR 1210.20-05
B6205
INTAKE AIR
TEMPERATURE
SENSOR 1210.20-05
B6203
CRANKSHAFT
POSITION/RPM
SENSOR 1210.20-04
B62001
OXYGEN SENSOR
(IN FRONT OF
CATALYTIC
CONVERTER) 1210.20-04
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE
Y6120
EVAPORATIVE
EMISSION VALVE
Y6263
FUEL CHANGE-
OVER VALVE 1210.20-09
66
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-06A6000
ENGINE CONTROL
MODULE (DME)
50
T6153
CYL. 3 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL 1210.20-03
23
X6000

D100
DATA LINK
CONNECTOR
X6000
862853X6000
54
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1210.20-00
11
1210.20-08
S221
EVAPORATOR
CONTROLLER
1210.20-08
B9508
PRESSURE
SWITCH
1210.20-06
S36y
DOUBLE
TEMPERATURE
SWITCH
68
1210.20-06
K21
NORMAL SPEED
RELAY
57
G6430
B+ JUMP START
JUNCTION POINT1210.20-00
Y6130
IDLE SPEED
CONTROL VALVE 1210.20-01
29 X60002
.
.
B6209
HALL EFFECT CAM-
SHAFT SENSOR 1210.20-04
B6217
HOT FILM AIR
MASS METER
45
1210.20-06
1721
F1815A
P90
FRONT POWER
DISTRIBUTION BOX
M2
FUEL PUMPK6301w
FUEL PUMP RELAY
1210.20-021210.20-02
F135A
631210.20-026564
K6326
UNLOADER RELAY,
TERMINAL 15 1210.20-02
1210.20-05
A836
ELECTRONIC
IMMOBILIZER CONTROL
MODULE (EWS II)
10
A35y
BOARD COMPUTER
(BC – LOW)
838
A2w
INSTRUMENT
CLUSTER
4280
1210.20-08
S220
AIR CONDITION-
ING/RECIRCULAT-
ING SWITCH
ASSEMBLY
69
1210.20-08
S221
EVAPORATOR
CONTROLLER
F165AP90
FRONT POWER
DISTRIBUTION BOX 1210.20-08
36K19
COMPRESSOR
CONTROL RELAY
1210.20-08
86
85
19177
B6240
KNOCK SENSOR 1210.20-05
407071
B62002
OXYGEN SENSOR
(BEHIND
CATALYTIC
CONVERTER) 1210.20-04
74
B6232
ENGINE COOLANT
TEMPERATURE
SENSOR 1210.20-05
34 55679
A52
SLIP CONTROL
MODULE
(ABS/ASC) 1210.20-06
323
G6430
B+ JUMP START
JUNCTION POINT1210.20-09
1210.20-05
1210.20-07 1210.20-06
461 581210.20-01
B6247
CHARCOAL FILTER
SHUT–OFF VALVE 1210.20-02
56 49 22
Y6163
SECONDARY AIR
PUMP VALVE 1210.20-09K6304
SECONDARY AIR
PUMP RELAY
B65
FUEL TANK
PRESSURE
SENSOR 1210.20-05
72
Y6133
AIR PUMP 1210.20-09
1210.20-02
1210.20-09
60
D100
DATA LINK
CONNECTOR
16
1210.20 ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)



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Pin Assignments
 !""





E = Input, A = Output, M = Ground
X6000
Pin Type Description/Function Connection
89
AOxygen sensor heating (–)Oxygen sensor (behind catalytic converter)
90AActivate valveIdle speed control valve
91AActivate valveCyl. 1 fuel injection valve
92AActivate valveCyl. 4 fuel injection valve
93Not used
94MGround, fuel injection valve output stagesGround point
95Not used
96A“Check engine” indicator controlInstrument cluster
97Not used
98EDrive-away protection signalElectronic immobilizer control module
(EWS II)
99EActivate A/CPressure switch
100Not used
101Not used
102Not used
103Not used
104EIntake air temperatureIntake air temperature sensor
105MGroundHot film air mass meter
106Not used
107EOxygen sensor signalOxygen sensor (in front of catalytic
converter)
108ECrankshaft position/RPMCrankshaft position/RPM sensor
109ECamshaft positionHall effect camshaft sensor
11 0ACyl. 3 ignition coil controlCyl. 3 ignition coil
111ACyl. 4 ignition coil controlCyl. 4 ignition coil
11 2Not used
11 3Not used
11 4EBattery voltageB+ jump start junction point
11 5AEngine control module relay controlEngine control module relay, terminal 85
11 6MGround for electronics and shielding of
sensorsGround point



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Pin Assignments
 !""





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
11 7
AIdle speed control valve controlIdle speed control valve
11 8AOxygen sensor heatingOxygen sensor (in front of catalytic
converter)
11 9AActivate valveCyl. 3 fuel injection valve
120AActivate valveCyl. 2 fuel injection valve
121Not used
122MGround, remaining output stages (except
for ignition and fuel injection valves)Ground point
123Not used
124AA/C compressor cut-outCompressor control relay
125Not used
126Not used
127Not used
128ECyl. 3-4 knock sensorKnock sensor
129Not used
130ETI-measurement signal (fuel consumption)Instrument cluster
131Not used
132EThrottle positionThrottle position sensor
133ESignal inputHot film air mass meter
134MSensor groundOxygen sensors
135Not used
136Not used
137ACyl. 1 ignition coil controlCyl. 1 ignition coil
138ACyl. 2 ignition coil controlCyl. 2 ignition coil
139Not used
140Not used
141AComponent supply (+)Throttle position sensor/fuel tank pressure
sensors
142EBattery voltage from engine control module
relayEngine control module relay, terminal 87
143MGround, ignitionGround point
144EIgnition switch, terminal 15Ignition switch, terminal 15
145AActivate auxiliary fanNormal speed relay



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Pin Assignments
 !""





E = Input, A = Output, M = GroundPin ConnectionDescription/Function Type
146
AActivate valveIntake air resonance changeover valve
147Not used
148EProgramming voltageData link connector
149AActivate valveEvaporation emission valve
150Not used
151AActivate relayFuel pump relay
152AActivate air pumpSecondary air pump valve/relay
153AActivate valveCharcoal filter shut-off valve
154AActivate valveFuel changeover valve
155Not used
156ESignal above 80 CDouble temperature switch
157EA/C-ON-signalAir conditioning operating unit
158ECyl 1-2 knock sensorKnock sensor
159MGround for sensorsTemperature/knock/throttle position/fuel
tank pressure sensors
160EFuel tank pressureFuel tank pressure sensor
161Not used
162ETemperature signalEngine coolant temperature sensor
163Not used
164Not used
165EOxygen sensor signalOxygen sensor (behind catalytic converter)
166ECrankshaft position/RPMCrankshaft position/RPM sensor
167ERight rear speed signalABS/ASC control module
168ECrankshaft RPM speed signal TDInstrument cluster
169Not used
170Not used
171EVehicle speed signalBoard computer (BC-Low)
172Not used
173E/ACAN-LOWEGS/ASC control module
174E/ACAN-HIGHEGS/ASC control module
175ARxD diagnosis data lineData link connector
176E/ATxD diagnosis data lineData link connector

(PARTIAL)
&#







2.5 RT/
WS
POWER, FUEL INJECTION VALVES
 !""



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ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
POWER
DISTRIBUTION
0670.2
85 86
8730
K6300
ENGINE CONTROL
MODULE RELAY X6410
2.5 RT
4 8
6 X6300
26 27
2X6300
1 RT
.5 BR/WS
54 X6000
X600214
D100
DATA LINK
CONNECTOR
A6000
ENGINE CONTROL
MODULE (DME)
1 RT/WS 4 RT
1210.20-064 RT/WS
1.5 RT/WS.5 RT/WS X6821.5 RT/WS
55 26 X8500
A8500
TRANSMISSION
CONTROL MODULE
(EGS) 1.5 RT/WS1 RT 4 RT
.5 GN
1210.20-04 6 RT
2.5 RT/WS
541.5 RT/WS
1210.20-04
.35 RT/WS
31
.5 GN
G6430
B+ JUMP START
JUNCTION POINT
1210.20-02 1 RT/WS
X6430
1210.20-09

.5 BR/VIY6120
EVAPORATIVE
EMISSION VALVE
.5 RT/WS
1 X6120
2 X6120
 !""



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.5 BR
2
A6000
ENGINE CONTROL
MODULE (DME) .5 BR/BL Y6103
CYL. 3 FUEL
INJECTION VALVE
–+
– + Y6101
CYL. 1 FUEL
INJECTION VALVE
–+
Y6102
CYL. 2 FUEL
INJECTION VALVE
–+Y6104
CYL. 4 FUEL
INJECTION VALVE +
1615832 31X6000
1 X6101
.5 RT/WS
1 X6104
1 X6103
.5 RT/WS
1 X6102.5 RT/WS.5 RT/WS
2 X6130
2
X6102
2 X6103
2
X6104
2 X6101
.5 BR/GE
.5 BR/WSX6130
Y6130
IDLE SPEED
CONTROL VALVE X6820
.5 RT/WS
2.5 RT/WS
–
Y6131
INTAKE AIR RES-
ONANCE CHANGE-
OVER VALVE –+ 2
X6131
1X6131
2.5 RT/WS
.5 BR/GN .5 BR/BL
34
.5 BR/
GN
29
3
8 X609111 29
2.5 RT/WS 2.5 RT/WS .5 RT/WS
10 15 13 2012217
.5 BR .5 BR/BL .5 BR/GE
.5 BR/WS .5 BR/WS .5 BR/GE
.5 BR/
GNX6091
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