clock BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual

BMW NA


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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster and M Roadster )
SCHEM ATICS MODEL YEAR 1998
0100.0INDEX
0110.0
INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART

0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS
0670.4GROUND DISTRIBUTION
0670.5
DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52/S52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM
1240.0START
1290.0
E–BOX FAN


2460.2


ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)
3614.0
TIRE INFLATION SYSTEM
5116.0
POWER MIRRORS
5126.0
ZKE CENTRAL LOCKING (ZV)

5133.0
ZKE POWER WINDOWS (FH)

5200.0
POWER SEATS

5203.0
HEATED SEATS

5430.2
ELECTRO–HYDRAULIC
CONVERTIBLE TOP




6100.0



CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN

6135.0
DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1
HEADLIGHT WASHER (SRA)




6169.0



WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK
6300.0
LIGHT SWITCH DETAILS
6312.0
HEADLIGHTS/FOG LIGHTS
6313.0
TURN/HAZARD LIGHTS

6314.0
PARK/TAIL/UNDERHOOD LIGHTS




6320.0



LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0BACK UP LIGHTS
6325.0
BRAKE LIGHTS
6330.3
INTERIOR LIGHTS
6332.0
INTERIOR ACCESSORIES

6350.0
CRASH CONTROL MODULE

6424.0
REAR WINDOW DEFOGGER

6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL

6510.1
RADIO/HIFI


6561.0


CELLULAR TELEPHONE
(PROVISIONS)

6571.0
CRUISE CONTROL (TEMPOMAT)

6575.2
ANTI–THEFT SYSTEM (ALPINE)

6581.3
BOARD COMPUTER (BC – LOW)
7000.0COMPONENT LOCATION CHART
7100.0
COMPONENT LOCATION VIEWS
8000.0
SPLICE LOCATION VIEWS

8500.0
CONNECTOR VIEWS

0100.0 INDEX







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ABS HYDRAULIC UNIT, Y1 3450.0-01. . . . . . . . . . . . . . . . . . . . . . . . .
ABS HYDRAULIC UNIT, Y1w 3450.1-01. . . . . . . . . . . . . . . . . . . . . . . .
ABS HYDRAULIC UNIT, Y1w 3450.1-11. . . . . . . . . . . . . . . . . . . . . . . .
ABS HYDRAULIC UNIT, Y1w 3450.1-05. . . . . . . . . . . . . . . . . . . . . . . .
ABS PUMP MOTOR RELAY, K75 3450.0-00. . . . . . . . . . . . . . . . . . . .
ABS PUMP MOTOR RELAY, K75 3450.1-00. . . . . . . . . . . . . . . . . . . .
ABS PUMP MOTOR RELAY, K75 3450.1-04. . . . . . . . . . . . . . . . . . . .
ABS RELAY, K10 3450.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ABS RELAY, K10 3450.1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR BAG CUT–OFF SWITCH, PASSENGER’S, S559 3234.0-01. .
AIR BAG GAS GENERATOR, DRIVER’S, G5 3234.0-00. . . . . . . . . .
AIR BAG GAS GENERATOR, LEFT SIDE, G14 3234.0-03. . . . . . . .
AIR BAG GAS GENERATOR, PASSENGER’S, G6 3234.0-01. . . . .
AIR BAG GAS GENERATOR, RIGHT SIDE, G15 3234.0-03. . . . . .
AIR CONDITIONING COMPRESSOR, Y2 6450.6-02. . . . . . . . . . . . .
AIR CONDITIONING COMPRESSOR, Y2 6450.6-07. . . . . . . . . . . . .
AIR CONDITIONING RELAY, MOTRONIC, K33a 6450.6-05. . . . . . .
AIR CONDITIONING/
RECIRCULATING SWITCH ASSEMBLY, S220 6450.6-01. . . . . . .
AIR CONDITIONING/
RECIRCULATING SWITCH ASSEMBLY, S220 6450.6-06. . . . . . .
AIR PUMP, Y6133 1210.20-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AIR PUMP, Y6163 1210.17-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANALOG CLOCK, N5 6211.0-07. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ANTENNA AMPLIFIER AM/FM, N8 6510.1-00. . . . . . . . . . . . . . . . . . .
ANTI–THEFT CONTROL MODULE (ALPINE), N12w 6575.2. . . . . .
ANTI–THEFT HORN (ALPINE), H1w 6575.2-01. . . . . . . . . . . . . . . . .
ANTI–THEFT SYSTEM (ALPINE) 6575.2. . . . . . . . . . . . . . . . . . . . . . . ASC DIODE, V7 3450.1-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASC SWITCH, S6 3450.1-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASC SWITCH, S6 3450.1-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASC SWITCH, S6 3450.1-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ASHTRAY LIGHT, FRONT, E25 6300.0-01. . . . . . . . . . . . . . . . . . . . . .
ASHTRAY LIGHT, FRONT, E25 6332.0-00. . . . . . . . . . . . . . . . . . . . . .
AUTOMATIC TRANSMISSION RANGE SWITCH, S3 2460.2-08. . .
AUXILIARY FAN MOTOR, M9 6450.6-03. . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FAN MOTOR, M9 6450.6-04. . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FAN MOTOR, M9 6450.6-08. . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P95 0670.2-02. . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY FUSE BOX, P97 0670.2-02. . . . . . . . . . . . . . . . . . . . . . . .
AUXILIARY THROTTLE POSITION MOTOR (ADS), M93 3450.1-09
AUXILIARY THROTTLE POSITION MOTOR (ADS), M93 3450.1-03
AUXILIARY THROTTLE POSITION MOTOR (ADS), M93 3450.1-06
AUXILIARY THROTTLE POSITION SENSOR, R31 3450.1-09. . . .
AUXILIARY THROTTLE POSITION SENSOR, R31 3450.1-03. . . .
AUXILIARY THROTTLE POSITION SENSOR, R31 3450.1-08. . . .
AUXILIARY TURN LIGHT, LEFT FRONT, H9 6313.0-02. . . . . . . . . .
AUXILIARY TURN LIGHT, RIGHT FRONT, H8 6313.0-02. . . . . . . . .
B+ JUMP START JUNCTION POINT, G6430 0670.2-00. . . . . . . . . .
B+ JUMP START JUNCTION POINT, G6430 0670.2-01. . . . . . . . . .
BACK UP LIGHT, LEFT, H27 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHT, RIGHT, H28 6322.0-00. . . . . . . . . . . . . . . . . . . . . . .
BACK UP LIGHTS 6322.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY, G1 0670.2-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BATTERY, G1 0670.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER MOTOR, M30 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .

INDEX






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DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIGITAL CLOCK 6213.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIGITAL CLOCK, A110 6213.3-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 5126.0-01. . . . . . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 5126.0-01. . . . . . . . . .
DOOR LOCK MOTOR, DRIVER’S, M12 5126.0-02. . . . . . . . . . . . . .
DOOR LOCK MOTOR, PASSENGER’S, M13 5126.0-02. . . . . . . . . .
DOOR LOCK SWITCH, DRIVER’S, S47 5126.0-00. . . . . . . . . . . . . .
DOOR LOCK SWITCH, PASSENGER’S, S49 5126.0-00. . . . . . . . .
DOUBLE TEMPERATURE SWITCH, S36y 6450.6-04. . . . . . . . . . . .
DRIVE–AWAY PROTECTION (EWS II) 6135.0. . . . . . . . . . . . . . . . . .
DUAL TEMPERATURE SENSOR
(COOLANT TEMPERATURE), B6256 1210.17-02. . . . . . . . . . . . . .
E–BOX FAN 1290.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
E–BOX FAN, M6506 1290.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRICAL COMPRESSOR, M805 3614.0-00. . . . . . . . . . . . . . . .
ELECTRO–HYDRAULIC CONVERTIBLE TOP 5430.2. . . . . . . . . . .
ELECTRONIC IMMOBILIZER CONTROL MODULE
(EWS II), A836 6135.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL
(EGS A4S 270R) 2460.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL MODULE (DME), A6000 1210.17. . . . . . . . . . . .
ENGINE CONTROL MODULE (DME), A6000 1210.20. . . . . . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.17-00. . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.20-00. . . . . . . .
ENGINE CONTROL RELAY (ABS/ASC),
K94 3450.1-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44) 1210.20. . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL SYSTEM MS41.1
(6–CYLINDER M52/S52) 1210.17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.17-02
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.20-05
ENGINE COOLANT TEMPERATURE SENSOR, B6232 6211.0-02
ENGINE COOLANT TEMPERATURE SENSOR, B6236 1210.17-02
ENGINE HOOD SWITCH, S21w 6575.2-00. . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.17-05. . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.20-01. . . . . . . . . . .
EVAPORATOR CONTROLLER, S221 6450.6-01. . . . . . . . . . . . . . . .
EVAPORATOR CONTROLLER, S221 6450.6-06. . . . . . . . . . . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.6-01. . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.6-06. . . . . . .
FOG LIGHT RELAY, FRONT, K47 6312.0-00. . . . . . . . . . . . . . . . . . . .
FOG LIGHT SWITCH, S10 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, LEFT, E26 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, RIGHT, E27 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRESH AIR RECIRCULATION MOTOR, M111 6450.6-01. . . . . . . . .
FRESH AIR RECIRCULATION MOTOR, M111 6450.6-06. . . . . . . . .
FUEL CHANGEOVER VALVE, Y6263 1210.20-09. . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 2, Y6102 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 2, Y6102 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.17-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.20-01. . . . . . . . . . . .

6312.0






FUSE CHART




FUSES 1 TO 29
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FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6313.0
6314.0
6320.0
6322.0
30A 15A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
5A 30A 15A 10A
PARK/TAIL/UNDERHOOD LIGHTS
30A
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI
    








6300.0LIGHT SWITCH DETAILS 
6211.0INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK








FUSE CHART




FUSES 30 TO 49
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FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A10A

40     
  38 37 36 35
5A5A

6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI










 



40A

6300.0LIGHT SWITCH DETAILS






50A

6211.0INSTRUMENT CLUSTER

6213.3DIGITAL CLOCK






FUSES 7, 8, AND 9




#""$


FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
K2
HORN RELAY 6 X56
16
1 RT/WS/GE
6133.018
30
N9
RADIO 9 X18126
2.5 RT/WS
6510.1
A18
HIFI AMPLIFIER 1 X605
6510.1
X19513
2.5 RT/WS
N22
CD CHANGER 2 X18180
.5 RT/WSX10015
4 X322
2.5 RT/WS
6510.11.5 RT/WS
 !""
F815AF920A
14
X1234
S47
DRIVER’S DOOR
LOCK SWITCH .5 RT/GN
M12
DRIVER’S DOOR
LOCK MOTOR 6 X660
.5 RT/GN
M13
PASSENGER’S
DOOR LOCK
MOTOR 6 X641
.5 RT/GN
S49
PASSENGER’S
DOOR LOCK
SWITCH 2 X742
.35 RT/GN
M17
LUGGAGE
COMPARTMENT
LOCK MOTOR X311
2 X747
1112 X25712 .35 RT/GN .35 RT/GN .35 RT/GN.75 RT/GN
5126.0
11 X256
.5 RT/GN
5126.0 5126.0
.35 RT/GN
3
5126.05126.0
F75A
N5
ANALOG CLOCK 2 X1155
.5 RT/GN
6211.0
2 X19245
.5 RT/GNM ROADSTER






FUSE 31




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FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
X1067
X102636
A110
DIGITAL CLOCK .5 RT/GE
X1622
A2w
INSTRUMENT
CLUSTER
6211.0
X5223
H10
CHIME MODULE
6211.0N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE)
6575.2
.5 RT/GE .5 RT/GE1 RT/GE .5 RT/GE
X100182
X16595
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II) .5 RT/GE
1240.0
X102455
A35y
BOARD
COMPUTER
(BC – LOW)
6581.3 .5 RT/GE
X1952716 .5 RT/GE
 !""
6213.3
6135.0
D110
OBD II
CONNECTOR
F315A
1 X13025
Z3 ROADSTERZ3 ROADSTER






FUSES 43, 44, AND 45
 !""




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FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
26
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE) .75 VI/WS
X1235
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) 4 X10182
.75 VI/WS
30 X10018
5 X10263A110
DIGITAL CLOCK 1.5 VI/WSN9
RADIO 5 X18126
6510.1 .75 VI/WS
28
A51
WIPER/WASHER
MODULE
A64
WIPER/WASHER
MODULE (LOW II) 8 X285
1.5 VI/SW
X10022
M4
WASHER PUMP 1 X107
.75 VI/SW
5 X400
.5 VI/WS
2 X322
1.5 VI/SW
1.5 VI/WS
X1066
S235
STARTER
IMMOBILIZATION
SWITCH 3 X18994
.5 VI/WS .35 VI/WS
5126.06575.2TELEPHONE
CONNECTOR
6561.0
6160.16160.1
6213.31240.0 .5 VI/SW
F435AF4415AF457.5A
2 X13025
2 X10260A835
TRANSMITTER
MODULE (EWS II)
.5 VI/WS
6135.0
6100.0
6330.36167.1
6135.0 NOT USED
WITH EGS Z3 ROADSTER

 !""




#""$

X10010
2.5 BR/ORX10009
X97701
.75 BR X13921
N5
ANALOG CLOCK
X90031
X100592
B59
OIL TEMPERATURE
GAUGE
.5 BR
1X1155
.5 BR .5 BR .5 BR .5 BRX9002
1
X192453
X90011
.5 BR 4.5 BR
.75 BR
NOT USED
1.5 BR/OR1 BR/OR
M ROADSTER

X22272
.5 BR
.5 BR






GROUND DISTRIBUTION
GROUND X18170
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.5 BR
X400
X1608
.5 BR
1.5 BR 1.5 BR
.5 BR1E58
PASSENGER’S
SEAT HEATER
S6
ASC SWITCH S4
HORN SWITCH
8
X321
X521
4
X1617
.75 BR
S76
REAR WINDOW
DEFOGGER
SWITCH
X7403E59
PASSENGER’S
SEATBACK
HEATER
.5 BR
X898
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
X16597
.5 BR.75 BR 2 TELEPHONE
CONNECTOR
X7333E56
DRIVER’S SEAT-
BACK HEATER1E57
DRIVER’S SEAT
HEATER
4
.5 BR
.5 BR .5 BR
1.5 BR.5 BRX532
2
H10
CHIME MODULE
3
X5221
X1213
1
X13047
.5 BR
A110
DIGITAL CLOCK
X5163S18
HAZARD SWITCH X10263
S8
LIGHT SWITCH
X183332
E29
FRONT CIGAR
LIGHTER LIGHT
E25
FRONT ASHTRAY
LIGHT
X1226
1 BR.5 BR
X10013
.5 BR
X1098
2
.5 BR .5 BR
B1
RIGHT FRONT
SPEED SENSOR –
ABS
X1133
.5 BR
4–CYLINDER
X130451S143
CONVERTIBLE TOP
ACTUATING
SWITCH
.5 BR
Z3 ROADSTER
M ROADSTER
1
E96
GEAR SHIFT
LEVER INDICA-
TOR
X1439M ROADSTER
.5 BR
S7
COMBINATION
SWITCH
.5 BR