phone BMW Z3M ROADSTER 1998 E36 Electrical Troubleshooting Manual

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ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/7 (Z3 Roadster and M Roadster )
SCHEM ATICS MODEL YEAR 1998
0100.0INDEX
0110.0
INTRODUCTION
0140.0
SYMBOLS
0670.0
POWER DISTRIBUTION CHART

0670.1
FUSE CHART

0670.2
POWER DISTRIBUTION

0670.3
FUSE DETAILS
0670.4GROUND DISTRIBUTION
0670.5
DATA LINK


1210.17


ENGINE CONTROL SYSTEM
MS41.1 (6–CYLINDER M52/S52)




1210.20



ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)

1230.0
CHARGING SYSTEM
1240.0START
1290.0
E–BOX FAN


2460.2


ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)




3234.0



SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)

3450.0
SLIP CONTROL (ABS)
3450.1SLIP CONTROL (ABS/ASC)
3614.0
TIRE INFLATION SYSTEM
5116.0
POWER MIRRORS
5126.0
ZKE CENTRAL LOCKING (ZV)

5133.0
ZKE POWER WINDOWS (FH)

5200.0
POWER SEATS

5203.0
HEATED SEATS

5430.2
ELECTRO–HYDRAULIC
CONVERTIBLE TOP




6100.0



CENTRAL BODY ELECTRONICS
(ZKE IV)

6133.0
HORN

6135.0
DRIVE–AWAY PROTECTION
(EWS II)

6160.1
WIPER/WASHER MODULE (WWM)
6167.1
HEADLIGHT WASHER (SRA)




6169.0



WINDSHIELD WASHER JET
HEATERS

6211.0
INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK
6300.0
LIGHT SWITCH DETAILS
6312.0
HEADLIGHTS/FOG LIGHTS
6313.0
TURN/HAZARD LIGHTS

6314.0
PARK/TAIL/UNDERHOOD LIGHTS




6320.0



LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0BACK UP LIGHTS
6325.0
BRAKE LIGHTS
6330.3
INTERIOR LIGHTS
6332.0
INTERIOR ACCESSORIES

6350.0
CRASH CONTROL MODULE

6424.0
REAR WINDOW DEFOGGER

6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL

6510.1
RADIO/HIFI


6561.0


CELLULAR TELEPHONE
(PROVISIONS)

6571.0
CRUISE CONTROL (TEMPOMAT)

6575.2
ANTI–THEFT SYSTEM (ALPINE)

6581.3
BOARD COMPUTER (BC – LOW)
7000.0COMPONENT LOCATION CHART
7100.0
COMPONENT LOCATION VIEWS
8000.0
SPLICE LOCATION VIEWS

8500.0
CONNECTOR VIEWS

INDEX






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BLOWER MOTOR, M30 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RELAY, K4 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER RESISTORS, R11 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6450.6-00. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWER SWITCH, S75 6450.6-05. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BOARD COMPUTER (BC – LOW) 6581.3-00. . . . . . . . . . . . . . . . . . .
BOARD COMPUTER (BC – LOW), A35y 6581.3-00. . . . . . . . . . . . . .
BODY ELECTRONICS CONTROL MODULE (ZKE IV),
A104 6100.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE FLUID LEVEL SWITCH, B18 6211.0-00. . . . . . . . . . . . . . . . .
BRAKE LIGHT SWITCH, S30 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, LEFT, H24 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHT, RIGHT, H31 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE LIGHTS 6325.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BRAKE PAD SENSOR, LEFT FRONT, B16 6211.0-01. . . . . . . . . . . .
BRAKE PAD SENSOR, RIGHT REAR, B17 6211.0-01. . . . . . . . . . .
CAMSHAFT POSITION SENSOR
(CYLINDER IDENTIFICATION), B6204 1210.17-06. . . . . . . . . . . . .
CD CHANGER, N22 6510.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CELLULAR TELEPHONE (PROVISIONS) 6561.0-00. . . . . . . . . . . .
CENTRAL BODY ELECTRONICS (ZKE IV) 6100.0. . . . . . . . . . . . . .
CHARCOAL FILTER SHUT–OFF VALVE, B6247 1210.17-04. . . . . .
CHARCOAL FILTER SHUT–OFF VALVE, B6247 1210.20-02. . . . . .
CHARGING SYSTEM 1230.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CHIME MODULE, H10 6211.0-06. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIGAR LIGHTER CONNECTION, E28a 3614.0-00. . . . . . . . . . . . . . . CIGAR LIGHTER LIGHT, FRONT, E29 6300.0-01. . . . . . . . . . . . . . . .
CIGAR LIGHTER LIGHT, FRONT, E29 6332.0-00. . . . . . . . . . . . . . . .
CIGAR LIGHTER, FRONT, E28 6332.0-00. . . . . . . . . . . . . . . . . . . . . .
CLUTCH SWITCH, S32 6571.0-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
COMBINATION SWITCH, S7 6313.0-00. . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION CHART 7000.0. . . . . . . . . . . . . . . . . . . . . .
COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-02. . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-07. . . . . . . . . . . . . .
COMPRESSOR MAIN SWITCH, S232 3614.0-00. . . . . . . . . . . . . . . .
COMPRESSOR RELAY, K6394 3614.0-00. . . . . . . . . . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP ACTUATING SWITCH, S143 5430.2-01. . . . .
CONVERTIBLE TOP END–POSITION MICRO SWITCH,
S164 5430.2-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONVERTIBLE TOP MOTOR, M101 5430.2-00. . . . . . . . . . . . . . . . .
CONVERTIBLE TOP RELAY I (CLOSE), K18363 5430.2-00. . . . . .
CONVERTIBLE TOP RELAY II (OPEN), K18364 5430.2-00. . . . . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.17-06. . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.20-04. . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-01. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6312.0






FUSE CHART




FUSES 1 TO 29
 !""
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FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
6313.0
6314.0
6320.0
6322.0
30A 15A 30A 15A 30A 20A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 5A 7.5A20A15A 30A 5A 5A
TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
5A 30A 15A 10A
PARK/TAIL/UNDERHOOD LIGHTS
30A
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI
    








6300.0LIGHT SWITCH DETAILS 
6211.0INSTRUMENT CLUSTER
6213.3DIGITAL CLOCK








FUSE CHART




FUSES 30 TO 49
 !""
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FUSE NUMBER
39
7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 15A 7.5A 15A30A10A

40     
  38 37 36 35
5A5A

6313.0
6314.0
6320.0
6322.0TURN/HAZARD LIGHTS
BACK UP LIGHTS LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS PARK/TAIL/UNDERHOOD LIGHTS
6332.0INTERIOR ACCESSORIES
6424.0REAR WINDOW DEFOGGER
6450.6
6561.0
6571.0
6575.2CRUISE CONTROL (TEMPOMAT) INTEGRATED HEATING– AND CLIMATE CONTROL
CELLULAR TELEPHONE (PROVISIONS)
ANTI–THEFT SYSTEM (ALPINE) 6350.0CRASH CONTROL MODULE 6330.3INTERIOR LIGHTS 6325.0BRAKE LIGHTS 6312.0HEADLIGHTS/FOG LIGHTS
6581.3BOARD COMPUTER (BC – LOW) 6510.1RADIO/HIFI










 



40A

6300.0LIGHT SWITCH DETAILS






50A

6211.0INSTRUMENT CLUSTER

6213.3DIGITAL CLOCK






1.5 RT/WS/GE
FUSES 32, 33, 34, AND 35




#""$


FUSE DETAILS
X646
K16
HAZARD FLASHER
RELAY
6313.0
8
X656
N17
CRASH CONTROL
MODULE
6313.0
10
6350.06350.0P90
FRONT POWER
DISTRIBUTION BOX
1.5 RT/WS/GE 2.5 RT/GN/GE
1.5 RT/WS/GEX1069X10018
X1325210
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X1079
X531E28
FRONT CIGAR
LIGHTER
6332.0 2.5 RT/SW/WS
X5037
S8
LIGHT SWITCH
6300.0
64
1 RT/WS
1 RT/WS
6561.0
X4001
X7121 .75 RT/WSX11105
.5 RT/WS
S408
INTERIOR LIGHT
SWITCH
.75 RT/WS
E32
LUGGAGE
COMPARTMENT
LIGHT
X3361
.5 BR
1
 !""
TELEPHONE
CONNECTOR6320.0
5126.0 1
F3230AF3310AF3415AF3525A
6330.3
X1325212
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
6100.0
.75 RT/WS
6330.3
6100.0 6314.0






FUSES 43, 44, AND 45
 !""




#""$

FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
26
N12w
ANTI–THEFT
CONTROL MODULE
(ALPINE) .75 VI/WS
X1235
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) 4 X10182
.75 VI/WS
30 X10018
5 X10263A110
DIGITAL CLOCK 1.5 VI/WSN9
RADIO 5 X18126
6510.1 .75 VI/WS
28
A51
WIPER/WASHER
MODULE
A64
WIPER/WASHER
MODULE (LOW II) 8 X285
1.5 VI/SW
X10022
M4
WASHER PUMP 1 X107
.75 VI/SW
5 X400
.5 VI/WS
2 X322
1.5 VI/SW
1.5 VI/WS
X1066
S235
STARTER
IMMOBILIZATION
SWITCH 3 X18994
.5 VI/WS .35 VI/WS
5126.06575.2TELEPHONE
CONNECTOR
6561.0
6160.16160.1
6213.31240.0 .5 VI/SW
F435AF4415AF457.5A
2 X13025
2 X10260A835
TRANSMITTER
MODULE (EWS II)
.5 VI/WS
6135.0
6100.0
6330.36167.1
6135.0 NOT USED
WITH EGS Z3 ROADSTER

X22272
.5 BR
.5 BR






GROUND DISTRIBUTION
GROUND X18170
 !""




#""$


.5 BR
X400
X1608
.5 BR
1.5 BR 1.5 BR
.5 BR1E58
PASSENGER’S
SEAT HEATER
S6
ASC SWITCH S4
HORN SWITCH
8
X321
X521
4
X1617
.75 BR
S76
REAR WINDOW
DEFOGGER
SWITCH
X7403E59
PASSENGER’S
SEATBACK
HEATER
.5 BR
X898
A836
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS II)
X16597
.5 BR.75 BR 2 TELEPHONE
CONNECTOR
X7333E56
DRIVER’S SEAT-
BACK HEATER1E57
DRIVER’S SEAT
HEATER
4
.5 BR
.5 BR .5 BR
1.5 BR.5 BRX532
2
H10
CHIME MODULE
3
X5221
X1213
1
X13047
.5 BR
A110
DIGITAL CLOCK
X5163S18
HAZARD SWITCH X10263
S8
LIGHT SWITCH
X183332
E29
FRONT CIGAR
LIGHTER LIGHT
E25
FRONT ASHTRAY
LIGHT
X1226
1 BR.5 BR
X10013
.5 BR
X1098
2
.5 BR .5 BR
B1
RIGHT FRONT
SPEED SENSOR –
ABS
X1133
.5 BR
4–CYLINDER
X130451S143
CONVERTIBLE TOP
ACTUATING
SWITCH
.5 BR
Z3 ROADSTER
M ROADSTER
1
E96
GEAR SHIFT
LEVER INDICA-
TOR
X1439M ROADSTER
.5 BR
S7
COMBINATION
SWITCH
.5 BR

.5 GN/BL
.5 GN/BL
X6459
1.5 BR/OR






DATA LINK
DATA LINK CONNECTOR, PINS 4, 12, 18, AND 19
 !""



 
#""$



D+
12 X6002
D100
DATA LINK
CONNECTOR25 X20
3 X400
X7509
G6509
GENERATOR
1.5 BL
.5 BL .5 BL.5 BL X8004
X213
.75 BL
A2w
INSTRUMENT
CLUSTER 6 X17
.5 BL
D100
DATA LINK
CONNECTOR
18 X6002
60 X6000A6000
ENGINE CONTROL
MODULE (DME)
19
X6454
GROUND
DISTRIBUTION
0670.4
.75 WS/GN
X6860X6463
9 X6091
1.5 BL
TELEPHONE
CONNECTOR
FUSE DETAILS
0670.3
4
24 X10018
P90
FRONT POWER
DISTRIBUTION BOX
F425A2 X6524
G6509
GENERATOR
D+
Z3 ROADSTER
6–CYLINDER
6–CYLINDER 1.5 BR
4–CYLINDER1.5 BL
1.5 BL
G6509
GENERATOR
D+
X7509
D+
1.5 BL
M ROADSTER
A52
SLIP CONTROL
MODULE
(ABS/ASC) 24 X1175
.75 BL
M ROADSTER
WITH ASC

1230.0 CHARGING SYSTEM !""



#""$


1.5 BL
G6509
GENERATORB+
D+
A2w
INSTRUMENT
CLUSTER X175
X176S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X2091
7 X33
POWER
DISTRIBUTION
0670.2X203
2.5 GN
2.5 GN
.5 GN
.5 BL
X600212
D100
DATA LINK
CONNECTOR .5 BL
X2025
.5 BL
X400
3
POWER
DISTRIBUTION
0670.2
X7509
X6509
.75 BL 10 RT
X213
X8004
.5 BL






X1100
1.5 GN
X60919
1.5 BL
TELEPHONE
CONNECTOR
2
10
3
&#
&# &#
G6509
GENERATORB+
D+
POWER
DISTRIBUTION
0670.2
X6509
16 RT
&#
&# &#
F2610A
6–CYLINDER4–CYLINDER
X1001712
FUSE DETAILS
0670.3
P90
FRONT POWER
DISTRIBUTION BOX
X6524
2
X65241


Z3 ROADSTER

CHARGING SYSTEM !""



#""$


A2w
INSTRUMENT
CLUSTER X175
X176S2
IGNITION SWITCH
0) OFF
1) ACCESSORY
2) RUN
3) START
X2091
7 X33
POWER
DISTRIBUTION
0670.2X203
2.5 GN
2.5 GN
.5 GN
.5 BL
X600212
D100
DATA LINK
CONNECTOR .5 BL
X2025
.5 BL
X400
3
.75 BL
X213
X8004
.5 BL






X1100
1.5 GN
1.5 BL
TELEPHONE
CONNECTOR
2
10
3
G6509
GENERATORB+
D+
POWER
DISTRIBUTION
0670.2
X6509
16 RT
&#
&# &#
X7509


A52
SLIP CONTROL
MODULE
(ABS/ASC) X117524
.75 BL
M ROADSTER