BMW Z3M ROADSTER 2000 E36 Electrical Troubleshooting Manual



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)











A6000
ENGINE CONTROL
MODULE (DME)
41 64 6543
B6204
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) .35 SW .35 GE
W6204
SHIELD UP TO
10mm BEFORE
CAMSHAFT
POSITION SENSOR
(CYLINDER
IDENTIFICATION) .35 BR
1 X6204
3 2
57 58
.5 GE .5 SW
2 138 59 63
.5 GN .5 BR
4 3
W9110
SHIELD
X6240
CYL. 4–6 CYL. 1–3
B6240
KNOCK SENSOR
83 40
B6203
CRANKSHAFT
POSITION/RPM
SENSOR .35 SW .75 BR/SW
3 12
X6475
.5 RT/WS 1210.17-09
X6203
X6000
1210.17-00
.5 BR
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
1











6
FUSE DETAILS
0670.3
X600016
4 X10054
X1271
4 X127
A6000
ENGINE CONTROL
MODULE (DME)
.5 SW/GR
X20
5
B8y
PRESSURE SWITCH
1) PRESSURE
BELOW 21 BAR
2) PRESSURE
ABOVE 30 BAR
3) PRESSURE
ABOVE 2.6 BAR
4) PRESSURE
BELOW 1.5 BAR
.5 VI
P90
FRONT POWER
DISTRIBUTION BOX
4 X51
FUSE DETAILS
0670.3
2X515
.75 SW
.5 SW/BL
A6000
ENGINE CONTROL
MODULE (DME)
K19
COMPRESSOR
CONTROL RELAY
X600074
X204
.5 SW/BL
1
Y2
AIR CONDITIONING
COMPRESSOR
1) NORMAL
TEMPERATURE
2) HIGH
TEMPERATURE
3086
8785
B9508
PRESSURE
SWITCH
X10241
.5 SW/GE
1 VI X10018
18X1001612
F397.5AF165A
2
12
34
5 X18350S221
EVAPORATOR
CONTROLLER
M VERSIONS



ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
.5 VI/GR











X117520
7
3620
.35 SW
18
.5 GN
TD

31X6000
19
5 X10054
.5 SW/VI
6 X20
3 X18350
S221
EVAPORATOR
CONTROLLER
14
1
A837
ELECTRONIC
IMMOBILIZER
CONTROL
MODULE (EWS III)

.5 GN
60
X6002
18X6000
88
17
.5 WS/VI/GE .5 GN/BL
15
.5 BR/RT
3131
A52
SLIP CONTROL
MODULE
(ABS/ASC)

X183492
S220
AIR CONDITIONING/
RECIRCULATING
SWITCH ASSEMBLY

X189
2X20
1 SW/VI 1 SW/VI
1 SW/VI
X1620
.5 SW
3
X1047
X508
K33a
AIR CONDITIONING
RELAY, MOTRONIC

.5 SW/VI
X35
21.5 SW/VI
9 24
TI
31 .5 WS/SW
X8015
1
X6002D100
DATA LINK
CONNECTOR .5 SW .5 SW
.5 SW
TXD 2 PGSP R
.5 SW
5 X1805
.35 SW
82
9
18
80
10
81
81
11
77
45
12
88
X6031
A2w
INSTRUMENT
CLUSTER
3) ENGINE
SPEED IN-
PUT
A6000
ENGINE CONTROL
MODULE (DME)
1) DRIVE–AW AY
PROTECTION
35X1175
D100
DATA LINK
CONNECTOR
A52
SLIP CONTROL
MODULE
(ABS/ASC) .5 BR/RT .75 SW/GN .75 SW/BR .75 SW/RT .75 WS/GN.75 SW/GR .75 SW/BR .75 SW/RT .75 WS/GNNOT USED
M VERSIONS

ENGINE CONTROL SYSTEM MS41.1 (6–CYLINDER S52)
X17
OBD II DIAGNOSIS











46X600011
.5 GE/RT.5 GN/BL.5 GN/RT
51 20
.5 GR
.5 WS/VI/GE
D100
DATA LINK
CONNECTOR1210.17-05 1210.17-06
A6000
ENGINE
CONTROL
MODULE (DME)
42 .5 VI/GN
X6868
.5 GR/WS .5 BR/SW P90
FRONT POWER
DISTRIBUTION BOX
F425A
FUSE DETAILS
0670.3
24X10018
8X60314
675
7 X19527
D110
OBD II
CONNECTOR
.5 WS/VI/GE
231
123
.5 WS/VI/GE
.5 GE/RT .5 GN/BL.5 GN/RT .5 GR .5 GR/WS .5 BR/SW
X161316
B65
FUEL TANK
PRESSURE
SENSOR
123
.5 GE/RT .5 GR/WS .5 BR/SW
1
B6247
CHARCOAL
FILTER SHUT–
OFF VALVE
A2w
INSTRUMENT
CLUSTER
X19528
DDS + DDS –DDSS
X6002
X8103
.5 VI/GN


X6501
X6031
P90
FRONT POWER
DISTRIBUTION BOX
F135A
FUSE DETAILS
0670.3
6X10016
2 X6247
M VERSIONS

                   
                                       
17
8
10/991210.252000
B6240
KNOCK SENSOR 1210.25-09
3132293048
Y6101
CYL. 1 FUEL
INJECTION VALVE
Y6102
CYL. 2 FUEL
INJECTION VALVE
Y6103
CYL. 3 FUEL
INJECTION VALVE 1210.25-02
35
+
–
Y6104
CYL. 4 FUEL
INJECTION VALVE
Y6105
CYL. 5 FUEL
INJECTION VALVE
Y6106
CYL. 6 FUEL
INJECTION VALVE 1210.25-02
361210.25-034138 40 3742
+
–
46 47Y6130
IDLE SPEED
CONTROL VALVE 1210.25-0334 3352
T6151
CYL. 1 IGNITION
COIL
T6154
CYL. 4 IGNITION
COIL
T6152
CYL. 2 IGNITION
COIL
T6153
CYL. 3 IGNITION
COIL
T6155
CYL. 5 IGNITION
COIL
T6156
CYL. 6 IGNITION
COIL 1210.25-01
1210.25-01
718 9
1210.25-01
32
D
+
– F205
30A
1723 AEB9A
F1815A
M2
FUEL PUMPK6301w
FUEL PUMP
RELAY
1210.25-061210.25-06
1210.25-04
F137.5A
S30
BRAKE LIGHT
SWITCH
281210.25-04310174524
F4615A
Y6139
LEAKAGE DIAG-
NOSIS PUMP 1210.25-04
3430
1210.25-06
1918
1210.25-04
121292639
B6254
THERMAL OIL
LEVEL SWITCH
F2610A
434416204710
R6385
THROTTLE
POSITION SEN-
SOR/CRUISE
CONTROL
ACTUATOR26
1210.25-08
1210.25-08
13
1210.25-09
122223
1210.25-07
2425
1210.25-07
2728
1210.25-07
2236
1210.25-08
37
1210.25-08
111223
1210.25-091210.25-101210.25-09
213327356
1210.25-10
4565
A6000
ENGINE CONTRO
MODULE (DME)
1210.25-08
436
P98
FUSE HOLDER IN
E–BOX1210.25-00
K6326
UNLOADER
RELAY, TERMINAL
15
A8500
TRANSMISSION
CONTROL
MODULE (EGS)G6400
B+ JUNCTION
POINT E–BOX
K6300
ENGINE CONTROL
MODULE RELAY
1210.25-05
B6207
HOT FILM AIR
MASS METERB6203
CRANKSHAFT
POSITION/RPM
SENSOR
B6214
CAMSHAFT
POSITION
SENSOR 1 (INLET)
B6224
CAMSHAFT
POSITION
SENSOR 2
(OUTLET)B6279
THERMOSTAT,
CHARACTERISTIC
MAP COOLING
1210.25-051210.25-05P98
FUSE HOLDER IN
E–BOXG7512
B+ JUNCTION
POINT
K19
COMPRESSOR
CONTROL
RELAY 1210.25-10K6304
SECONDARY AIR
PUMP RELAY
Y6133
AIR PUMP
1210.25-09
1210.25-07
B6231
OIL PRESSURE
SWITCHG6509
GENERATORM6510
STARTER
B6205
INTAKE AIR
TEMPERATURE
SENSORB6236
ENGINE COOLANT
TEMPERATURE
SENSORB6238
OIL
TEMPERATURE
SENSOR
A52
SLIP CONTROL MODULE
(ABS/ASC)
A65
DYNAMIC STABILITY CONTROLA2w
INSTRUMENT
CLUSTER
A104
BODY
ELECTRONICS
CONTROLS32
CLUTCH SWITCH
A19007
THERMAL OIL
LEVEL SENSOR
(TOENS)A837
ELECTRONIC
IMMOBILIZER
CONTROL
MODULE (EWS III)A8500
TRANSMISSION
CONTROL
MODULE (EGS)
A9008
CRUISE CONTROL
INTERFACE A
2 349
5
2 818
15 21
CD7 131
16 15 14
24 22 21 20
BDC
TXD
19149CDBEA
A = 60001
B = 60002C = 60003
D = 60004
E = 60005
B62101
OXYGEN SENSOR
I (IN FRONT OF
CATALYTIC
CONVERTER)
B62201
OXYGEN SENSOR
II (IN FRONT OF
CATALYTIC
CONVERTER)
B62102
OXYGEN SENSOR
I (BEHIND
CATALYTIC
CONVERTER)
B62202
OXYGEN SENSOR
II (BEHIND
CATALYTIC
CONVERTER)
F10880AF10750A
F20230AF20320AF20430A
P90
FRONT POWER
DISTRIBUTION
BOX1210.25-04
P90
FRONT POWER
DISTRIBUTION
BOX
Y6550
SOLENOID VALVE
(”RUNNING
LOSSES”) Y6167
VALVE, INDIVIDUAL CONTROL
INTAKE SYSTEM
Y6163
SECONDARY AIR PUMP VALVE
Y6120
EVAPORATIVE EMISSION
VA LV E
Y6276
VARIABLE CAMSHAFT
CONTROL VALVE 2 (OUTLET)
Y6275z
VARIABLE CAMSHAFT
CONTROL VALVE 1 (INLET)
1210.25-09
1210.25-01
1210.25-001210.25-00
D100
DATA LINK
CONNECTOR
1210.25 ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)
ENGINE CONTROL SYSTEM MS42.1 (6–CYLINDER M52)


 



Pin Assignments




E = Input, A = Output, M = GroundA = X60001
9 Pins, black
B = X6000224 Pins, black
C = X6000352 Pins, black
D = X6000440 Pins, black
E = X600059 Pins, black
X60001
Pin Type Signal Description/Function Connection
1
A15Activate relayUnloader relay terminal 15
2Not used
3Not used
4M31EGroundGround point
5M31LGroundGround point
6M31LGroundGround point
7E30Voltage supplyB+ junction point E-box
8EU_HR<2Voltage supplyFuse holder in E-box
9EU_HR<2Voltage supplyFuse holder in E-box
X60002
Pin Type Signal Description/Function Connection
1
MT_LHV1Oxygen sensor heating groundOxygen sensor 1 (in front of
catalytic converter)
2Not used
3E/AD_CAN-LCAN bus lowTransmission control module (EGS)
4E/AD_CAN-HCAN bus highTransmission control module (EGS)
5Not used
6E/AD_TXD2DiagnosisTransmission control module (EGS)
7MT_LHH1Oxygen sensor heating groundOxygen sensor 1 (behind catalytic
converter)
8Not used


 



Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
9
Not used
10Not used
11Not used
12AS_KKUActivate valveSolenoid valve (Running Losses)
13MT_LHV2Oxygen sensor heating groundOxygen sensor 2 (in front of
catalytic converter)
14EA_LSV1Sensor signalOxygen sensor 1 (in front of
catalytic converter)
15EA_LSV2Sensor signalOxygen sensor 2 (in front of
catalytic converter)
16EA_LSH1Sensor signalOxygen sensor 1 (behind catalytic
converter)
17Not used
18EA_LSH2Sensor signalOxygen sensor 2 (behind catalytic
converter)
19MT_LHH2Oxygen sensor heating groundOxygen sensor 2 (behind catalytic
converter)
20MM_LSV1Signal groundOxygen sensor 1 (in front of
catalytic converter)
21MM_LSV2Signal groundOxygen sensor 2 (in front of
catalytic converter)
22MM_LSH1Signal groundOxygen sensor 1 (behind catalytic
converter)
23AS_HRActivate relayEngine control module relay
24MM_LSH2Signal groundOxygen sensor 2 (behind catalytic
converter)
X60003
Pin Type Signal Description/Function Connection
1
EA_HFMSignal air mass meterHot film air mass meter
2EP_NWGA1Signal camshaft positionCamshaft position sensor 2 (outlet)
3Not used
4AU_DKFW1Voltage supplyThrottle position sensor 1


 



Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
5
EP_NWGE1Signal camshaft positionCamshaft position sensor 1 (inlet)
6Not used
7AU_DKFW2Voltage supplyThrottle position sensor 2
8EP_KWGSignal crankshaft positionCrankshaft position sensor
9EA_FWG2Throttle position signalThrottle position sensor 2
10EA_DKG2Throttle position signalThrottle position sensor 2
11Not used
12ES_30HStart signalStarter
13ES_61-1Charging signalGenerator
14MM_DKFW1GroundThrottle position sensor 1
15MM_NWGA1GroundCamshaft position sensor 2 (outlet)
16EA_FWG1Throttle position signalThrottle position sensor 1
17MM_HFMGroundHot film air massmeter
18MM_NWGE1GroundCrankshaft position sensor 1 (inlet)
19EA_DKG1Throttle position signalThrottle position sensor 1
20MM_DKFW2GroundThrottle position sensor 2
21MM_KWGGroundCrankshaft position sensor
22EA_TANSTemperature signalIntake air temperature sensor
23MM_TANSGroundIntake air temperature sensor
24EA_TMOTTemperature signalEngine coolant temperature sensor
25MM_TMOTGroundEngine coolant temperature sensor
26EA_OLDPressure signalOil pressure switch
27EA_TOELTemperature signalOil temperature sensor
28MM_OTFGroundOil temperature sensor
29EA_KS1ACyl. 1-3 knock sensorKnock sensor
30EA_KS1BCyl. 1-3 knock sensorKnock sensor
31EA_KS2ACyl. 4-6 knock sensorKnock sensor
32EA_KS2BCyl. 4-6 knock sensorKnock sensor
33AP_EVZ1Activate valveCyl. 1 fuel injection valve
34AP_EVZ2Activate valveCyl. 2 fuel injection valve
35AP_EVZ3Activate valveCyl. 3 fuel injection valve
36AP_EVZ4Activate valveCyl. 4 fuel injection valve


 



Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
37
AP_EVZ5Activate valveCyl. 5 fuel injection valve
38AP_EVZ6Activate valveCyl. 6 fuel injection valve
39EF_OLNLevel signalOil level sensor
40AT_NWE1Activate valveVariable camshaft control valve 1
(inlet)
41AT_NWA1Activate valveVariable camshaft control valve 2
(outlet)
42AT_TEVActivate valveEvaporative emission valve
43AT_MDK1Activate motorCruise control actuator
44AT_MDK2Activate motorCruise control actuator
45AS_KFKCooling signalThermostat, characteristic map
cooling
46AT_LLFSSCLOSE signalIdle speed control valve
47AT_LLFSOOPEN signalIdle speed control valve
48MW_KSGroundShield knock sensor
49AS_DISAActivate valveValve, individual control intake
system
50Not used
51Not used
52AS_SLPV1Activate valveSecondary air pump valve
X60004
Pin Type Signal Description/Function Connection
1
A61Charging signalInstrument cluster
2A30HStart signalBody electronics control module
(ZKE IV)
3ASLPActivate relaySecondary air pump relay
4Not used
5Not used
6Not used
7Not used
8Not used


 



Pin Assignments




E = Input, A = Output, M = GroundPin ConnectionDescription/Function Signal Type
9
Not used
10AEKPActivate relayFuel pump relay
11AOELDOil pressure signalInstrument cluster
12Not used
13Not used
14Not used
15Not used
16Not used
17ATDCrankshaft RPM speed signal (TD)Electronic immobilizer control
module (EWS III)/Thermal oil level
sensor (TOENS) control module
18Not used
19Not used
20Not used
21AA-OELNOil level signalThermal oil level sensor (TOENS)
control module
22EDFAHRSpeed signal right rearABS/ASC/DSC control module
23EKUPPClutch signalClutch switch
24EKL 54 ONBrake signalBrake light switch
25Not used
26E15A26Terminal 15Fuse 26
27EMFLCruise control signalCruise control interface
28ES_BLTSBrake signalBrake light switch
29AS_KORELActivate relayCompressor control relay
30ALDPVActivate valveLeakage diagnosis pump
31Not used
32E/ATXDIITXD diagnosis data linkData link connector
33EEWSDMEDrive-away protection signal (code)Electronic immobilizer control
module (EWS III)
34ELDPSLeakage signalLeakage diagnosis pump
35M31GroundCruise control interface
36E/ACAN+CAN bus highInstrument cluster, ABS/ASC/DSC
control module