brake BUICK REGAL 2004 Repair Manual

Maintenance Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
(a)Visually inspect brake lines and hoses for proper
hook-up, binding, leaks, cracks, chang, etc. Inspect
disc brake pads for wear and rotors for surface
condition. Inspect other brake parts, including calipers,
parking brake, etc.
(b)Visually inspect front and rear suspension and
steering system for damaged, loose or missing parts or
signs of wear. Inspect power steering lines and
hoses for proper hook-up, binding, leaks, cracks,
chang, etc.
(c)Visually inspect hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
ttings and clamps; replace with genuine GM parts as
needed. To help ensure proper operation, a pressure test
of the cooling system and pressure cap and cleaning the
outside of the radiator and air conditioning condenser is
recommended at least once a year.(d)Visually inspect wiper blades for wear or cracking.
Replace blade inserts that appear worn or damaged
or that streak or miss areas of the windshield.
(e)Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced. Also look for any opened or broken air bag
coverings, and have them repaired or replaced. (The air
bag system does not need regular maintenance.)
(f)Lubricate all key lock cylinders. Lubricate all hinges
and latches, including those for the body doors,
hood, secondary latch, pivots, spring anchor, release
pawl, rear compartment, glove box door, console
door and any folding seat hardware. More frequent
lubrication may be required when exposed to a corrosive
environment. Applying silicone grease on weatherstrips
with a clean cloth will make them last longer, seal
better and not stick or squeak.
(g)If you drive regularly under dusty conditions, the
lter may require replacement more often.
6-7

Engine Coolant Level Check
Check the engine coolant level and add
DEX-COOL®coolant mixture if necessary. SeeEngine
Coolant on page 5-26for further details.
Windshield Washer Fluid Level Check
Check the windshield washer uid level in the windshield
washer tank and add the proper uid if necessary.
At Least Once a Month
Tire Ination Check
Visually inspect your tires and make sure tires are
inated to the correct pressures. Do not forget to check
your spare tire. SeeTires on page 5-61for further
details.
Cassette Tape Player Service
Clean cassette tape player. Cleaning should be done
every 50 hours of tape play. SeeAudio System(s)
on page 3-44for further details.
At Least Once a Year
Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle.
2. Firmly apply both the parking brake and the regular
brake. SeeParking Brake on page 2-24if
necessary.
Do not use the accelerator pedal, and be ready to
turn off the engine immediately if it starts.
3. Try to start the engine in each gear. The starter
should work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, contact
your GM Goodwrench dealer for service.
6-9

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-24if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the key to the RUN
position, but don’t start the engine. Without applying
the regular brake, try to move the shift lever out
of PARK (P) with normal effort. If the shift lever
moves out of PARK (P), contact your GM
Goodwrench dealer for service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition key to LOCK in each shift lever position.
The key should turn to LOCK only when the
shift lever is in PARK (P).
The key should come out only in LOCK.
Contact your GM Goodwrench dealer if service is
required.
6-10

Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front of your vehicle in
case it begins to roll. Be ready to apply the
regular brake at once should the vehicle begin
to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
To check the parking brake’s holding ability: With
the engine running and transaxle in NEUTRAL
(N), slowly remove foot pressure from the regular
brake pedal. Do this until the vehicle is held by the
parking brake only.
To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to PARK (P).
Then release the parking brake followed by the
regular brake.
Contact your GM Goodwrench dealer if service is
required.
Underbody Flushing Service
At least every spring, use plain water to ush any
corrosive materials from the underbody. Take care to
clean thoroughly any areas where mud and other debris
can collect.
6-11

Recommended Fluids and
Lubricants
Fluids and lubricants identied below by name, part
number or specication may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certied for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle’s
engine, seeEngine Oil on
page 5-16.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
®Coolant. SeeEngine
Coolant on page 5-26.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake uid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Usage Fluid/Lubricant
Automatic
TransaxleDEXRON®-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
SuperchargerSupercharger Oil (GM Part No. U.S.
12345982, in Canada 10953513).
SeeSupercharger Oil on page 5-21.
Hood Latch
Assembly,
Secondary
Latch, Pivots,
Spring Anchor
and Release
PawlLubriplate Lubricant Aerosol (GM
Part No. U.S. 12346293, in Canada
992723) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Hood and Door
HingesMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Weatherstrip
ConditioningDielectric Silicone Grease (GM Part
No. U.S. 12345579, in Canada
992887).
6-12

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but it
is notpart of the New Vehicle Limited Warranty.
A separate booklet entitled Warranty and Owner
Assistance Information furnished with each new vehicle
provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle
service, may not be available at every dealer. Please
contact your dealer for specic information about
availability. All Courtesy Transportation arrangements
will be administered by appropriate dealer personnel.
Canadian Vehicles:For warranty repairs during
the Complete Vehicle Coverage period of the General
Motors of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Vehicle Data Collection and
Event Data Records
Your vehicle, like other modern motor vehicles, has a
number of sophisticated computer systems that monitor
and control several aspects of the vehicle’s performance.
Your vehicle uses on-board vehicle computers to monitor
emission control components to optimize fuel economy,
to monitor conditions for airbag deployment and, if so
equipped, to provide anti-lock braking and to help the
driver control the vehicle in difficult driving situations.
Some information may be stored during regular
operations to facilitate repair of detected malfunctions;
other information is stored only in a crash or near crash
event by computer systems commonly called event data
recorders (EDR).
In a crash or near crash event, computer systems, such
as the Airbag Sensing and Diagnostic Module (SDM)
in your vehicle may record information about the
condition of the vehicle and how it was operated, such
as engine speed, brake applications, throttle position,
vehicle speed, seat belt usage, airbag readiness, airbag
performance data, and the severity of a collision. This
information has been used to improve vehicle crash
performance and may be used to improve crash
performance of future vehicles and driving safety. Unlike
the data recorders on many airplanes, these on-board
systems do not record sounds, such as conversation of
vehicle occupants.
7-9

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-521-7300, or write:
Buick Customer Assistance Center
P.O. Box 33136
Detroit, MI 48232-5136
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
7-11

A
Accessory Power Outlets.................................3-16
Adding Washer Fluid.......................................5-42
Additional Program Information........................... 7-9
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-97
Adjusting the Speakers (Balance/Fade)......3-47, 3-54
Air Bag
Readiness Light..........................................3-30
Air Bag Systems.............................................1-46
How Does an Air Bag Restrain?....................1-52
Servicing Your Air Bag-Equipped Vehicle.........1-54
What Makes an Air Bag Inate?....................1-51
What Will You See After an Air Bag Inates?......1-52
When Should an Air Bag Inate?...................1-51
Where Are the Air Bags?..............................1-49
Air Cleaner/Filter, Engine.................................5-22
Airbag Sensing and Diagnostic Module (SDM)...... 7-9
AM ...............................................................3-62
Antenna, Backglass.........................................3-64
Anti-lock Brake System (ABS)............................ 4-7
Anti-Lock Brake System Warning Light...............3-32
Appearance Care............................................5-89
Care of Safety Belts....................................5-92Appearance Care (cont.)
Chemical Paint Spotting...............................5-95
Cleaning the Inside of Your Vehicle................5-90
Cleaning the Outside of Your Vehicle..............5-93
Finish Damage............................................5-95
Sheet Metal Damage...................................5-95
Underbody Maintenance...............................5-95
Vehicle Care/Appearance Materials................5-96
Weatherstrips..............................................5-92
Ashtrays........................................................3-17
Audio System(s).............................................3-44
Audio Steering Wheel Controls......................3-62
Backglass Antenna......................................3-64
Care of Your Cassette Tape Player................3-63
Care of Your CD Player...............................3-64
Care of Your CDs........................................3-64
Radio with Cassette and CD.........................3-52
Radio with CD............................................3-45
Setting the Time..........................................3-45
Theft-Deterrent Feature................................3-61
Understanding Radio Reception.....................3-62
Automatic Operation........................................3-20
Automatic Transaxle
Fluid..........................................................5-24
Operation...................................................2-21
1

B
Backglass Antenna..........................................3-64
Backing Up....................................................4-43
Battery..........................................................5-46
Battery Replacement......................................... 2-8
Battery Rundown Protection.............................3-16
Before Leaving on a Long Trip.........................4-23
Brake
Parking......................................................2-24
System Warning Light..................................3-31
Brake Fluid....................................................5-43
Brake Wear...................................................5-45
Brakes..........................................................5-43
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-17
Bulb Replacement...........................................5-55
Back-Up Lamps...........................................5-59
Center High-Mounted Stoplamp (CHMSL)........5-57
Front Turn Signal and Parking Lamps.............5-56
Halogen Bulbs............................................5-55
Headlamp Aiming........................................5-53
Headlamps.................................................5-55
Replacement Bulbs......................................5-59
Taillamps, Turn Signal, and Stoplamps............5-58
Buying New Tires...........................................5-72
C
California Fuel.................................................. 5-5
Canada – Customer Assistance.......................... 7-4
Canadian Owners................................................ ii
Canadian Roadside Assistance........................... 7-7
Capacities and Specications..........................5-103
Carbon Monoxide...................4-26, 4-39, 2-12, 2-29
Care of
Safety Belts................................................5-92
Your Cassette Tape Player............................3-63
Your CD Player...........................................3-64
Your CDs ...................................................3-64
Cassette Tape Messages.................................3-58
Cassette Tape Player Service............................. 6-9
CD Adapter Kits.............................................3-59
CD Messages........................................3-52, 3-61
Center Console Storage Area...........................2-35
Center High-Mounted Stoplamp (CHMSL)...........5-57
Center Passenger Position, Safety Belts.............1-20
Chains, Tires..................................................5-76
Charging System Light....................................3-31
Check
Engine Light...............................................3-35
Checking Coolant............................................5-27
Checking Engine Oil........................................5-16
Checking Things Under the Hood......................5-10
2

How to Add Fluid............................................5-26
How to Check........................................5-24, 5-69
How to Check and Add Oil...............................5-22
How to Check Power Steering Fluid..................5-41
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-11
Hydroplaning..................................................4-20
I
If No Steam Is Coming From Your Engine..........5-31
If Steam Is Coming From Your Engine...............5-30
If the Light Is Flashing.....................................3-36
If the Light Is On Steady.................................3-37
If You Are Caught in a Blizzard.........................4-28
If You Are Stuck in Sand, Mud, Ice or Snow.......4-30
If You Do Decide To Pull A Trailer.....................4-40
Ignition Positions.............................................2-18
Illumination on Remote Activation........................ 2-7
Infants and Young Children, Restraints...............1-29
Ination - Tire Pressure...................................5-68
Instrument Panel
Cluster.......................................................3-27
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-14
Instrument Panel Fuse Block............................5-98
Interior Lamps................................................3-14
J
Jump Starting.................................................5-47
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Lamps
Exterior......................................................3-11
Interior.......................................................3-14
Lap Belt........................................................1-20
Lap-Shoulder Belt...................................1-12, 1-22
LATCH System
Child Restraints...........................................1-38
Securing a Child Restraint Designed
for the LATCH System..............................1-40
Leaving Your Vehicle.......................................2-11
Leaving Your Vehicle With the Engine
Running.....................................................2-26
Light
Air Bag Readiness.......................................3-30
Anti-Lock Brake System Warning...................3-32
7