belt CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 4. Remove the two bolts (1) and then remove theseat belt slider track.
(Tighten: Adjustable shoulder belt anchor bolts to
50 N·m)
5. Installation is in the reverse order of the removal.
Rear Seat Belt and Pre-Tensioner
Removal & Installation
1. Turn the ignition off.
2. Remove the rear seat belt mounting bolts (1). (Tighten: Rear seat belt mounting bolts to 50 N·m)
3. Remove the C-pillar (See C-pillar Trim Panel Remove & Installation in Section 15 Body & Acces-
sories).
ON-VEHICLE SERVICE
BESM140006
LTSM140005
14–54Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine BODY INTERIOR TRIM
A-Pillar Trim Panel
Removal & Installation
1. Grasp the trim panel and gently pull it away torelease the retaining clips.
2. Using a trim stick, remove the A-pillar trim panel.
3. Installation is in the reverse order of removal.
Installation Notes:
• The A-pillar trim panel retaining clips should be installed to allow the trim panel to fit tightly between the head-
liner and the weatherstrip.
B-Pillar Lower Trim Panel
Removal & Installation
1. Remove the front seat belt lower mounting bolt (1).
2. Using a trim stick, remove the lower trim panel from the B-pillar.
3. Installation is in the reverse order of removal.
BESM150123
LTSM150076
15
15–11Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine B-Pillar Upper Trim Panel
Removal & Installation
1. Remove the front seat belt upper mounting bolt (1).
2. Using a trim stick, remove the B-pillar upper trim panel.
3. Installation is in the reverse order of removal.
C-Pillar Lower Trim Panel
Removal & Installation
1. Remove the rear seat belt mounting bolt (2).
2. Remove the mounting screws (1) under the panel.
3. Remove the storage box.
4. Disconnect the power outlet electrical connector.
5. Using a trim stick, remove the lower trim panel.
6. Installation is in the reverse order of removal.
BODY INTERIOR TRIM
LTSM150077
LTSM150078
15–12Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine C-Pillar Upper Trim Panel
Removal & Installation
1. Remove the C-Pillar lower trim panel (See C-Pillar Lower Trim Panel Removal & Installation in Section 15 Body& Accessories).
2. Remove the rear seat belt mounting bolts (1).
3. Using a trim stick, remove the C-Pillar upper trim panel.
4. Installation is in the reverse order of removal.
Assist Handle
Removal & Installation
1. Remove the assist handle mounting screws trim cover from the assist handles.
2. Remove the mounting screws (1). (Tighten: Assist handle screws to 2 N·m)
3. Remove the assist handle.
4. Installation is in the reverse order of removal.
BODY INTERIOR TRIM
LTSM140005
LTSM150079
15
15–13Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine CHIME
Description
The chime is located in the Instrument Cluster (IC). The chime warning system is an audible notification to the driver.
The chime warning system is designed to alert the driver of a vehicle problem or condition.
Operation
The Instrument Cluster (IC) uses hard wired inputs from various sensors and switches to activate the chime. The
sensors and switches are located throughout the vehicle. The following conditions will cause the chime to operate:
•Turn signal on
• Hazard warning flashers on
• Seat belt unbuckled
• Low fuel level
• Low oil pressure
• Low brake fluid level
• Doors unlocked
CHIME
15
15–19Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine BODY CONTROL MODULE - BCM
Description
The Body Control Module (BCM) is located behind the glove box. The BCM controls many electrical components and
systems for the vehicle electrical system. The BCM is the primary hub that controls functions such as internal and
external lighting, power windows and power door locks.
Operation
The Body Control Module (BCM) uses hard wired inputs from various sensors and switches. The sensors and
switches are located throughout the vehicle.
The following components are inputs to the BCM:
•Key switch
• Rear defroster switch
• Hazard lamp switch
• Power window switches
• Power door lock switches
• Seat belt switch
• Vehicle speed
• Door ajar switches
• Turn signal switch
The following components are outputs from the BCM:
• Key lamp
• Stop lamp relay
• Rear defroster grid
• Courtesy lamps
• Power window motor
• Power door lock motor
• Turn signal lamps
FUSE NO. AMPERAGE RATING FUNCTION
1 30 AFront Fog
2 20 ACNT Lock
3 30 A Spare
4 15 A Spare
5 25 A Spare
6 30 AFront WIN
LTSM150130
15–38Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT CLUSTER
Description
The Instrument Cluster (IC) is located in the instrument panel directly in front of the driver. The IC is used to inform
the driver of specific vehicle information. The IC uses indicator lamps and gauges to warn the driver of potentially
critical operating conditions.
Operation
The Instrument Cluster (IC) uses hard wired inputs from various sensors and switches. The sensors and switches are
located throughout the vehicle. The IC displays the following gauges:
•Speedometer - The IC displays the vehicle speed as determined by the Engine Control Module (ECM).
• Tachometer - The IC displays the engine speed as determined by the Engine Control Module (ECM).
• Temperature Gauge - The IC displays the engine coolant temperature as determined by the Engine Control
Module (ECM).
• Fuel Gauge - The IC displays the amount of fuel in the fuel tank as determined by the fuel level sensor.
1 - Tachometer
2 - Maintenance Indicator Light
3 - Cruise Indicator Light
4 - Parking Brake System Warning Light
5 - Parking Light
6 - Malfunction Indicator Light
7 - Left-Turn Light
8 - Door/Trunk Lid Open Warning Display
9 - Charging System Light
10 - Front Fog Light Indicator Light
11 - Brake System Warning Light
12 - High Beam Indicator Light
13 - Speedometer
14 - Airbag Light
15 - Rear Fog Light Indicator Light16 - 4WD Warning Light (If Equipped)
17 - Right-Turn Light
18 - Low Fuel Warning Light
19 - ABS Warning Light
20 - Oil Pressure Warning Light
21 - Fuel Gauge
22 - Temperature Gauge
23 - Electronic Throttle Control Indicator Light
24 - Km/h Light
25 - Transaxle Range Indicator (If Equipped)
26 - Odometer/Trip Odometer
27 - Digital Clock
28 - Adjust Button
29 - Seat Belt Reminder Light
30 - Coolant Temperature Warning Light
LTSM150129
15–52Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Instrument Cluster Connector Pin-Out Table
Instrument Cluster Connector Pin-Out Table
PINCIRCUIT IDENTIFICATION PINCIRCUIT IDENTIFICATION
1 Door Lamp 33N/A (With ACTECO Engine)
P (With MITSUBISHI Engine)
2 N/A (With ACTECO Engine)
34N/A (With ACTECO Engine)
GND (With MITSUBISHI Engine) R (With MITSUBISHI Engine)
3 GND (Power) 35
N/A (With ACTECO Engine)
N (With MITSUBISHI Engine)
4 PWM Gear Mode 36
N/A (With ACTECO Engine)
Auto Mode (With MITSUBISHI Engine)
5 GND (Sensor) 37
N/A (With ACTECO Engine)
4 (With MITSUBISHI Engine)
6 Front Fog Lamp 38
N/A (With ACTECO Engine)
3 (With MITSUBISHI Engine)
7— 39
N/A (With ACTECO Engine)
2 (With MITSUBISHI Engine)
8 Cruise Lamp 40
N/A (With ACTECO Engine)
1 (With MITSUBISHI Engine)
9 Low Oil Pressure Lamp 41—
10 Speed Input 42Rear Fog Lamp
11 Continuous Supply Voltage 43—
12 Illumination Lamp 44—
13 Ignition Switch 45—
14 ABS Lamp 46—
15 Diagnostic Link K 47Sport Mode (With ACTECO Engine)
N/A (With MITSUBISHI Engine)
16 Charge Lamp 48Winter Mode (With ACTECO Engine)
N/A (With MITSUBISHI Engine)
17 Airbag Lamp 49TCM Failure (With ACTECO Engine)
N/A (With MITSUBISHI Engine)
18 Parking Brake Lamp 50—
19 Seatbelt Lamp 51—
20 MIL Lamp 52—
21 Low Fuel Level Lamp 53—
22 Left Turn Lamp 54—
23 Coolant Temperature Input 55—
24 Right Turn Lamp 56—
25 High Beam Lamp 57—
26 Low Brake Fluid Level Lamp 58—
27 Vehicle Speed Input 59—
28 Parking Lamp 60—
29 EPC Lamp 61—
INSTRUMENT CLUSTER
15–62Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Restraints Harness
J-001W/25Restraints Control Module
J-002 G/2Front Passenger Airbag
J-003 G/2Driver Airbag
J-005 B/2Spiral Cable
J-006 W/2Driver Seatbelt Pre-Tensioner
J-007 G/2Passenger Seatbelt Pre-Tensioner
J-100 W/6To C-106
J-201 -Ground
VEHICLE HARNESS ROUTING MAPS
LTSMW170017T
16
16–69Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A
A-Pillar Trim Panel, Body Interior................15-11
A/C System Evacuation and Recharge, System Plumbing ......................... 13-37
Accelerator Pedal Position (APP) Sensor, 2.0L Engine Controls .......................... 3-438
Accelerator Pedal Position Sensor, 1.6L & 1.8L Engine Controls .......................... 3-224
Accelerator Sensor, 1.6L & 1.8L Engine Controls .....3-221
Accelerator Sensor, 2.0L Engine Controls ..........3-432
Accessory Drive Belt, 1.6L & 1.8L Engine Mechanical . . 2-17
Accessory Drive Belt, 2.0L Engine Mechanical ........2-91
Accessory Drive Belt, 2.4L Engine Mechanical .......2-167
Accumulator, System Plumbing .................13-43
Air Cleaner Element, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Element, 2.0L Engine Mechanical .........2-92
Air Cleaner Element, 2.4L Engine Mechanical ........2-168
Air Cleaner Housing, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Housing, 2.0L Engine Mechanical ........2-93
Air Cleaner Housing, 2.4L Engine Mechanical .......2-169
Air Distribution ............................ 13-25
Air Flow Sensor - 1.8L, 1.6L & 1.8L Engine Controls . . 3-223
Air Flow Sensor, 2.0L Engine Controls ............3-431
Air Flow Sensor, 2.4L Engine Controls ............3-537
Airbag System ............................. 14-1
Airbag System Disarming Procedure, Airbag System . . . 14-46
Alignment ................................ 10-38
Antenna, Body Interior ....................... 15-10
Antilock Brake System (ABS) Bleeding Procedure, Antilock Brakes .......................... 12-76
Antilock Brake System (ABS) Hydraulic Control Module, Antilock Brakes .......................... 12-77
Antilock Brakes ............................ 12-34
Assist Handle, Body Interior ...................15-13
Audio System, Body Interior ....................15-4
Automatic Shifter Selector, DP0 Automatic Transaxle . . . 8-140
Automatic Shifter Selector, F4A4 Automatic Transaxle . . 8-243
B
B-Pillar Lower Trim Panel, Body Interior ...........15-11
B-Pillar Upper Trim Panel, Body Interior ...........15-12
Back Cargo Door, Body Exterior ................15-175
Base Brakes ............................... 12-1
Battery Hold Down, Starting System ...............5-8
Battery Tray, Starting System ....................5-9
Battery, Starting System ........................5-7
Bleeding Hydraulic Clutch, Clutch System ..........8-325Blower Motor Resistor, Manual Temperature Control . . . 13-16
Blower Motor, Air Distribution
..................13-30
Body Control Module (BCM), Body Interior .........15-44
Body Control Module - BCM, Body Interior .........15-38
Body Dimensions, Body Exterior ................15-147
Body Exterior ............................ 15-145
Body Fuse and Relay Box, Vehicle Fuse Box Information .......................... 16-42
Body Interior .............................. 15-1
Body Interior Trim, Body Interior ................15-11
Body, Body Exterior ........................ 15-157
Brake Bleeding, Base Brakes ....................12-9
Bumpers, Body Exterior ..................... 15-166
C
C-Pillar Lower Trim Panel, Body Interior ...........15-12
C-Pillar Upper Trim Panel, Body Interior ...........15-13
Camshaft Position (CMP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Camshaft Position (CMP) Sensor, 2.0L Engine Controls ............................... 3-431
Camshaft Position (CMP) Sensor, 2.4L Engine Controls ............................... 3-536
Camshaft, 1.6L & 1.8L Engine Mechanical ......2-20, 2-66
Camshaft, 2.0L Engine Mechanical ...........2-139, 2-94
Camshaft, 2.4L Engine Mechanical ..........2-171, 2-243
CAN Vehicle Communications, Body Interior ........15-16
Canister Control Solenoid Valve 2.4L, Evaporative Emissions ...................... 3-584
Canister Control Valve 1.6L & 1.8L & 2.0L, Evaporative Emissions ...................... 3-584
Catalytic Converter, Exhaust System ................7-6
Charging System ............................ 5-11
Chime, Body Interior ........................ 15-19
Clutch and Pressure Plate, Clutch System ..........8-319
Clutch Assembly Service, Clutch System ...........8-319
Clutch Master Cylinder, Clutch System ............8-322
Clutch Slave Cylinder, Clutch System .............8-324
Clutch System ............................. 8-316
Compressor, System Plumbing .................13-39
Condenser, System Plumbing ..................13-42
Connecting Rods, 1.6L & 1.8L Engine Mechanical .....2-58
Connecting Rods, 2.0L Engine Mechanical ..........2-131
Connecting Rods, 2.4L Engine Mechanical ..........2-229
Coolant Pump, Cooling System ..................6-16
Coolant Temperature Sensor (For Instrument Cluster), 2.4L Engine Controls ....................... 3-532
Cooling Fan, Cooling System ...................6-18
INDEX
AI
AI-1