belt CHERY TIGGO 2009 Service User Guide

Downloaded from www.Manualslib.com manuals search engine 2. Remove the drive belt.
3. Remove accessory drive belt tensioner pulley bolt(1) if necessary.
(Tighten: Accessory drive belt tensioner pulley bolt
to 35 N·m)
4. Installation is in the reverse order of removal.
Air Cleaner Element
Removal & Installation
1. Unhook the air cleaner case side clips (1) and raise the air cleaner case (upper).
2. Remove the air cleaner element.
3. Install a new air cleaner element.
4. Installation is in the reverse order of removal.
Installation Notes:
• If necessary, clean the inside of the air cleaner housing before installing new air cleaner element.
Air Cleaner Housing
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the air flow sensor electrical connector (1.8L Engine).
ON-VEHICLE SERVICE
LTSM020196
LTSM020238
02–18Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 8. Remove the cylinder head cover bolts (1).(Tighten: Cylinder head cover bolts to 11 N·m)
9. Remove the cylinder head cover (2) from the cyl- inder head.
10. Remove the cylinder head cover gasket (3).
11. Installation is in the reverse order of removal.
NOTE :
Install a new cylinder head cover gasket during
installation.
Camshaft
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20002 - Camshaft Seal Installer
• CH-20010 - Camshaft Holder
1. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
2. Remove the engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
3. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
4. Remove the intake or exhaust camshaft timing belt pulley. (Tighten: Camshaft timing belt pulley bolt to 120 N·m)
ON-VEHICLE SERVICE
LTSM020198
02
02–20Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Cylinder Head
Removal & Installation
NOTE :
Replacement cylinder head comes complete with valves, seals, springs, retainers, keepers, and camshafts.1. Remove engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
2. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
3. Remove the camshafts (See Camshaft Removal & Installation in Section 02 Engine).
4. Remove intake manifold (See Intake Manifold Removal & Installation in Section 02 Engine).
5. Remove exhaust manifold (See Exhaust Manifold Removal & Installation in Section 02 Engine).
6. Remove water pipe and thermostat assembly.
1 - Rocker Arms
2 - Hydraulic Tappets
3 - Valve Keepers
4 - Valve Spring Upper Retainers5 - Valve Springs
6 - Valve Oil Seals
7 - Valve Spring Lower Retainers
8 - Valves
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LTSM020167
02–23Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine •Install the cylinder head bolts in the order shown.
• Torque the cylinder head bolts in the following three
step sequence:
1st Step: Tighten the bolt to 40±5N·m
2nd Step: Tighten the bolt an additional 90 ±
5°
3rd Step: Tighten the bolt an additional 90 ± 5°
Front Crankshaft Oil Seal
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20007 - Front Crankshaft Seal Installer
• CH-20008 - Front Crankshaft Seal Guide
• CH-20019 - Crankshaft Belt Pulley Fixture
1. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
2. Remove the crankshaft vibration damper bolts (1). (Tighten: Crankshaft vibration damper bolts to
25 N·m)
3. Remove the engine timing belt (See Engine Timing Belt Removal & Installation in Section 02 Engine).
ON-VEHICLE SERVICE
LTSM020236
BESM020055
02
02–25Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4. Remove the crankshaft timing belt pulley bolt (2)from the crankshaft.
(Tighten: Crankshaft timing belt pulley bolt to
130 N·m and an additional 65°)
5. Remove the key-way from the crankshaft.
6. Use an appropriate tool and remove the front crankshaft oil seal (1).
CAUTION:
Be careful not to damage the front cover seal
surface while removing the seal.
7. Installation is in the reverse order of removal.
Installation Notes:
• Lubricate the new front seal with engine oil prior to assembly.
• Use the front crankshaft seal installer CH-20008 (1), to install the new seal.
ON-VEHICLE SERVICE
LTSM020199
LTSM020216
02–26Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 39. Remove the accessory drive belt (1) (See Acces-sory Drive Belt Removal & Installation in Section
02 Engine).
40. Remove the generator (1) from the bracket (See Generator Removal & Installation in Section 05
Starting & Charging).
41. Remove the A/C compressor pipe.
42. Remove the A/C compressor (2) (See A/C Com- pressor Removal & Installation in Section 13 Heat-
ing & Air Conditioning).
43. Remove the power steering pump (1) with the pip- ing connected and set the pump aside. Secure the
pump with wire.
44. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020200
BESM020029
BESM020028
02
02–37Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Engine Timing Belt
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
•CH-20001 - Right Engine Mount Bolt Remover
• CH-20003 - Crankshaft Holder
• CH-20010 - Camshaft Holder
• Engine Hoist
1. Release the coolant system pressure.
WARNING!
Always allow the engine to cool before opening the cooling system. Do not loosen the coolant pressure relief
cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and
hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may
result in serious personal injury.
1 - Timing Belt Upper Cover Bolt
2 - Timing Belt Upper Cover
3 - Timing Belt Cover Gasket
4 - Timing Belt
5 - Timing Belt Touch Pulley
6 - Camshaft Bolt
7 - Camshaft
8 - Rear Timing Cover Bolt9 - Rear Timing Cover
10 - Idler Pulley
11 - Tensioner Pulley
12 - Tensioner Pulley Bolt
13 - Timing Belt Lower Cover
14 - Timing Belt Lower Cover Bolt
15 - Timing Belt Upper Cover Bolt
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LTSM020162
02–38Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the coolant reservoir (1) and set aside.
3. Attach an engine hoist and support the engine using an engine hoist.
4. Using special tool CH-20001 (2), remove theengine right mount bolts (1) and bracket.
(Tighten: Engine right mount bolts to 70 N·m)
5. Remove the accessory drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
6. Remove the crankshaft vibration damper bolts (1). (Tighten: Crankshaft vibration damper bolts to
25 N·m)
ON-VEHICLE SERVICE
LTSM020190
LTSM020218
BESM020055
02
02–39Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 7. Remove the timing belt upper cover (1) and timingbelt lower cover (2).
(Tighten: Timing belt upper cover bolts to 11 N·m)
(Tighten: Timing belt lower cover bolts to 11 N·m)
8. Remove the cylinder head cover (See Cylinder Head Cover Removal & Installation in Section 02 Engine).
9. Remove the plug in the cylinder block.
10. Using special tool CH-20003 (1), install the crank- shaft holder into the cylinder block and rotate the
crankshaft until the crankshaft tool completely
holds the crankshaft in place.
(Tighten: Crankshaft holder to 28 N·m)
NOTE: The crankshaft holder will prevent the
crankshaft from rotating in either direction.
11. Using special tool CH-20010 (1), install the cam- shaft holder to hold the camshafts in place.
NOTE: The camshaft holder will prevent the cam-
shafts from rotating in either direction.
CAUTION: Rotating the camshafts or crankshaft
with timing components loosened or removed can
cause seriou damage to the valves or pistons.
pistons.
ON-VEHICLE SERVICE
BESM020020
LTSM020234
BESM020016
02–40Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 12. Loosen the bolt of the timing belt tensioner pulley(1), remove the pulley.
(Tighten: Timing belt tensioner pulley bolt to
30 N·m)
13. Remove the timing belt (3).
14. Installation is in the reverse order of removal.
Installation Notes:
• Install the timing belt and rotate the tensioner pul-
ley with an Allen wrench in order to apply tension
to the belt and align the finger pointer of the ten-
sioner to the middle of the U-slot opening. Tighten
the tensioner pulley bolt (1) to 30 N·m, then tighten
the intake and exhaust camshaft pulley bolts (2, 4)
to 120 N·m.
Exhaust Manifold
Removal & Installation
1. Remove the engine cover.
2. Remove the bolts (1) attaching the exhaust mani-
fold heat shield.
(Tighten: Exhaust manifold heat shield bolts to
15 N·m)
3. Remove the exhaust manifold heat shield.
ON-VEHICLE SERVICE
PZSM020037
BESM020078
02
02–41Chery Automobile Co., Ltd.