seats CHERY TIGGO 2009 Service User Guide

Downloaded from www.Manualslib.com manuals search engine CONDITIONPOSSIBLE CAUSES CORRECTION
Engine Miss On Acceleration 1. Dirty or incorrectly gapped spark
plugs.
2. Contamination in fuel system.
7. Burned, warped, excessive
clearance, or pitted valves.
4. Faulty ignition coil(s).1. Clean spark plugs and set gap.
2. Clean fuel system and replace
fuel filter.
3. Replace valves.
4. Test and replace if necessary.
(Refer to Appropriate Diagnostic
Information)
Engine Miss At High Speed 1. Dirty or incorrect spark plug gap.
2. Faulty ignition coil(s).
3. Dirty fuel injector(s).
4. Contamination in fuel system.1. Clean spark plugs and set gap.
2. Test and replace if necessary.
(Refer to Appropriate Diagnostic
Information)
3. Test and replace if necessary.
(Refer to Appropriate Diagnostic
Information)
4. Clean system and replace fuel
filter.
Engine Mechanical Diagnostics
CONDITION
POSSIBLE CAUSES CORRECTION
Valve Train Noise 1. High or low oil level in crankcase.
2. Thin or diluted oil.
3. Thick oil.
4. Low oil pressure.
5. Worn cam lobe.
6. Worn valve guides.
7. Excessive runout of valve seats
on valve faces.1. Check and correct engine oil
level.
2. Change oil to correct viscosity.
3. Change engine oil and filter.
4. Check and correct engine oil
level.
5. Install new camshaft.
6. Replace cylinder head.
7. Grind valve seats and replace
valves.
Connecting Rod Noise 1. Insufficient oil supply.
2. Low oil pressure.
3. Thin or diluted oil.
4. Excessive bearing clearance.
5. Connecting rod journal out-of-
round.
6. Connecting rod out-of-round.
7. Misaligned connecting rods.
8. Connecting rod nuts loose.1. Check engine oil level.
2. Check engine oil level. Inspect oil
pump relief valve and spring.
3. Change oil to correct viscosity.
4. Measure bearings for correct
clearance. Repair if necessary.
5. Replace crankshaft or grind
surface.
6. Replace connecting rod.
7. Replace bent connecting rods.
8. Tighten the connecting rod nuts.
Main Bearing Noise 1. Insufficient oil supply.
2. Low oil pressure.
3. Thin or diluted oil.
4. Excessive bearing clearance.
5. Excessive end play.
6. Crankshaft journal out-of-round or
worn.
7. Loose flywheel or torque
converter.1. Check engine oil level.
2. Check engine oil level. Inspect oil
pump.
3. Change oil to correct viscosity.
4. Measure bearings for correct
clearance. Repair if necessary.
5. Check thrust bearing for wear on
flanges.
6. Replace crankshaft or grind
journals.
7. Tighten to correct torque.
DIAGNOSIS & TESTING
02–164Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 1. Using the special tool MD-998772 (1), compressthe valve springs.
2. Remove the valve keeper, valve spring retainer and valve spring.
3. Remove valves from the cylinder head.
Valves
• Clean all valves thoroughly and discard burned,
warped and cracked valves.
• Check valve seats and valve faces for damage.
• When reconditioning valves follow the specifications
outlined for both intake and exhaust valves.
• Measure valve deflection.
VALVE DEFLECTION LIMIT (DIAL GAUGE READING)
Intake Valve 0.02 mm
Exhaust Valve 0.04 mm
CYLINDER HEAD UNIT REPAIR
LTSM020092
BESM020066
02–248Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine •Install the new valve guide from the top of the cylinder head as shown in the illustration.
Intake valve guide length: 45.5 mm
Exhaust valve guide length: 50.5 mm
CAUTION:
The intake and exhaust valves are different
lengths, use care when replacing the valve
guides to install the correct valve guide.
•Install the valve guide to the specified height (1) of
14 mm.
• After installing the valve guide, insert the new valve and check for smooth movement.
Valve Seats
•Before machining the valve seat, check the clear-
ance between the valve guide and the valve stem.
If the clearance is excessive, repair the valve and
valve guide if necessary before machining the valve
seat.
• Repair the width and angle of the valve seat until
the valve seat meets specified values.
• After repairing the valve seat, use valve lapping
compound to lap the valves and seats in pairs.
Valve Seat Replacement
•Cut out a portion of the original valve seat and
remove the valve seat from the cylinder head.
• Select the replacement valve seat according to the
outer diameter of the enlarged valve seat.
REPLACEMENT VALVE SEAT SIZES
Intake valve seat Enlargement size 0.30 mm
34.435 - 34.455 mm
Enlargement size 0.60 mm 34.735 - 34.755 mm
Exhaust valve seat Enlargement size 0.30 mm
31.935 - 31.955 mm
Enlargement size 0.60 mm 32.235 - 32.255 mm
CYLINDER HEAD UNIT REPAIR
LTSM020106
LTSM020103
LTSM020104
02
02–251Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6. Check the brake pedal travel. If pedal travel is excessive or has not been improved, some air may still betrapped in the system. Re-bleed the brakes as necessary.
7. Test drive the vehicle to verify the brakes are operating properly and pedal feel is correct.
Master Cylinder - LHD
Description
The master cylinder body is an anodized aluminum casting. It is located at the left side of the engine room. It has a
machined bore to accept the master cylinder pistons and also has threaded ports with seats for hydraulic brake tube
connections. The master cylinder has the brake fluid reservoir mounted on top of it and supplies brake fluid to the
master cylinder as required. On manual transaxle equipped vehicles, the brake fluid reservoir also feeds the clutch
hydraulic circuit. The reservoir is made of clear plastic and it houses the brake fluid level switch.
Operation
When the brake pedal is pressed, the master cylinder pistons apply brake pressure through the chassis brake tubes
to each brake assembly. The brake fluid reservoir supplies the brake hydraulic system with the necessary fluid to
operate properly.
Removal & Installation
CAUTION:
The vacuum in the power brake booster must be pumped down before removing the master cyl-
inder to avoid damaging the master cylinder and to prevent the booster from sucking in any con-
tamination. This can be done by pumping the brake pedal while the engine is not running until a
firm brake pedal is achieved.
1. Turn the ignition switch off.
2. Siphon out as much brake fluid as possible from the master cylinder.
3. With the engine off, pump the brake pedal 4-5 strokes until the pedal feel is firm.
4. Disconnect the negative battery cable.
5. Disconnect the brake fluid level switch electrical connector in the master cylinder brake fluid reservoir.
6. Disconnect the brake tubes (1) at the master cylin- der outlet ports. Install plugs at all of the open
brake tube outlets on the master cylinder.
(Tighten: Brake tube nuts to 10 N·m)
ON-VEHICLE SERVICE
BESM120006
12
12–11Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 7. If equipped with a manual transaxle, remove theclamp (1) and slide the clutch actuator hose off the
reservoir port.
8. Clean the area around where the master cylinder attaches to the power brake booster using a suitable brake cleaner such as Brake Parts Cleaner or an equivalent.
9. Disconnect the brake tubes (1) and remove the nuts (2) attaching the master cylinder to the power
brake booster.
(Tighten: Master cylinder mounting nuts to 23 N·m)
10. Slide the master cylinder straight out of the power brake booster.
11. Installation is in the reverse order of removal.
NOTE :
After installation, bleed the master cylinder or bleed the entire brake system as necessary.
Master Cylinder - RHD
Description
The master cylinder body is an anodized aluminum casting. It is located at the right side of the engine room. It has
a machined bore to accept the master cylinder pistons and also has threaded ports with seats for hydraulic brake
tube connections. The master cylinder has the brake fluid reservoir mounted on top of it and supplies brake fluid to
the master cylinder as required. On manual transaxle equipped vehicles, the brake fluid reservoir also feeds the
clutch hydraulic circuit. The reservoir is made of clear plastic and it houses the brake fluid level switch.
ON-VEHICLE SERVICE
BESM120007
LTSM120041
LTSM120005
12–12Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
The parking brakes consist of the following components:
•Hand-operated parking brake lever
• Parking brake cables (one each side)
• Parking brake controls
Operation
All vehicles are equipped with a center-mounted, hand-operated parking brake lever mounted between the front
seats. A tensioner is built into the equalizer mounted on the end of the lever’s output cable. There is an individual
parking brake cable for each rear wheel that joins a parking brake cable equalizer, attached to the parking brake
lever, to the rear parking brakes. The parking brake cables are made of flexible steel cable.
Specifications
Torque Specifications
DESCRIPTION TORQUE (N·m)
Parking Brake Cable Routing Clamp Bolt 12
Parking Brake Cable Bracket Bolts 12
Parking Brake Lever Nuts 30
Wheel Mounting Nuts 110
Special Tools
Brake Measuring Gauge
J21177-A
12–80Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT CLUSTER15-52
Description 15-52
Operation 15-52
Specifications 15-53
Special Tools 15-53
Electrical Schematics 15-54
Instrument Cluster Connector Pin-Out
Table 15-62
DIAGNOSIS & TESTING15-64
Clearing Service Monitor Lamp 15-64
Diagnostic Help 15-64
Intermittent DTC Troubleshooting 15-64
Ground Inspection 15-64
Diagnostic Tools 15-65
Diagnostic Trouble Code (DTC) List 15-65
Instrument Cluster DTC List 15-65
Diagnostic Trouble Code (DTC) Tests 15-66
U029C - Battery Over Voltage Error,
U029C - Battery Under Voltage Error 15-66
U040F - Temperature Sensor Shorted
To Supply, U040F - Temperature
Sensor Shorted To Ground (With
Mitsubishi 2.4L Engine System) 15-72
U050F - EEPROM Checksum Error 15-77
U0303 - Fuel Sensor Open Circuit Or
Shorted To Supply, U0303 - Fuel
Sensor Short To Ground 15-79
ON-VEHICLE SERVICE15-84
Instrument Cluster 15-84
Removal & Installation 15-84
INTERIOR LAMPS15-85
Description 15-85
Operation 15-85
Electrical Schematics 15-86
Front Room Lamp 15-91
Removal & Installation 15-91
Middle/Rear Courtesy/Dome Lamp 15-91
Removal & Installation 15-91
Key Hole Lamp 15-92
Removal & Installation 15-92
POWER OUTLET15-93
Description 15-93
Operation 15-93
Electrical Schematics 15-94
Removal & Installation 15-95
POWER WINDOW15-96
Description 15-96
Operation 15-96
Electrical Schematics 15-97
Power Window Switch 15-100
Removal & Installation 15-100
Power Window Motor 15-100
Removal & Installation 15-100
Power Window Motor Inspection 15-103
SEATS15-104
General Information 15-104
Description 15-104
Operation 15-104
Electrical Schematics 15-105
Front Seat 15-106
Removal & Installation 15-106
Rear Seats 15-107
Removal & Installation 15-107
Heated Seat Switch 15-109
Removal & Installation 15-109
Heated Seat Element 15-109
Removal & Installation 15-109
IMMOBILIZER CONTROL MODULE15-110
Description 15-110
Operation 15-110
Electrical Schematics 15-111
Immobilizer Control Module Connector
Pin-Out Table 15-112
DIAGNOSIS & TESTING15-113
Diagnostic Help 15-113
Intermittent DTC Troubleshooting 15-113
Ground Inspection 15-113
Diagnostic Tools 15-113
Diagnostic Trouble Code (DTC) List 15-114
Immobilizer Control Module DTC List 15-114
Remote Keyless Entry (RKE)
Inoperative 15-115
No Response From Remote Keyless
Entry (RKE) Transmitter 15-115
15–2Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine SEATS
General Information
Description
The seat movement is controlled by an adjustment bar. The seat can be adjusted to six different seating positions.
The vehicle may be equipped with heated seats. Heated seats provide comfort and warmth in cold weather. The
heaters provide the same heat level for both the seat cushion and back. The driver seat and front passenger seat are
heated.
Operation
The manual seat adjustment bar is at the front of the seat, near the floor. Pull the bar upward and slide the seat
forward or rearward. Release the bar once the seat is in the desired position. To confirm the seat is locked into place,
attempt to move the seat forward and rearward after adjusting the seat. The heated seat controls for each seat are
located near the bottom center of the instrument panel. After turning the ignition ON, the seat heater can be activated
to High or Low heat settings. When the switch is in the middle position, the seat heater is OFF. Each switch is
equipped with LED lights to indicate the level of heat at which each seat is set.
15–104Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Heated Seat (Page 1 of 1)
SEATS
LTSMW150004T
15
15–105Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Front Seat
Removal & Installation
1. Move the seat to the furthest forward position andremove the protective cover from the seat guide
rail.
2. Remove the guide rail mounting bolts (1). (Tighten: Guide rail mounting bolts to 32 N·m)
SEATS
LTSM150065
LTSM150066
15–106Chery Automobile Co., Ltd.