power steering fluid CHERY TIGGO 2009 Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Power Steering Pump - 1.6L & 1.8L & 2.0L
Removal & Installation
1. Siphon as much steering fluid as possible from the power steering fluid reservoir.
2. Raise and support the vehicle.
3. Remove the engine cover.
4. Remove the drive belt (See Accessory Drive Belt Removal & Installation in Section 02 Engine).
5. Remove the high pressure (1) and low pressurelines (2) from the power steering pump (drain
steering fluid from lines).
(Tighten: High pressure line to power steering
pump 40 - 50 N·m)
(Tighten: Low pressure line to power steering pump
40 - 50 N·m)
6. Remove the three power steering pump mounting bolts (1).
(Tighten: Power steering pump bolts to 20 - 30
N·m)
7. Remove the power steering pump.
8. Installation is in the reverse order of removal.
BESM110011
LTSM110045
11 –34Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Power Steering Pump - 2.4L
Removal & Installation
1. Siphon out as much power steering fluid as possible from the reservoir.
2. Raise and support the vehicle.
3. Remove the return hose clamp (1) from the steer-ing liquid reservoir and insert the end of the hose
into a container.
4. Start the engine and turn the steering wheel from lock-to-lock until all power steering fluid has been drained from the system.
5. Stop the engine.
6. Remove the engine lower shield.
7. Loosen the power steering pump belt adjustment bolt (1).
ON-VEHICLE SERVICE
LTSM110042
LTSM020185
11
11 –35Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 8. Remove the power steering pump inlet hose clamp(1), and then remove the pump inlet hose.
9. Remove the pump outlet pipe bolt (2).
10. Rotate the steering pump pulley until the bolt (1) access hole lines up with the bolt.
11. Remove the power steering pump retaining bolt. (Tighten: Power steering pump bolt to 20 - 30 N·m)
12. Remove the two bolts (1) on the other side of the power steering pump.
(Tighten: Power steering pump bolts to 20 - 30
N·m)
13. Remove the steering pump from the engine bracket.
14. Installation is in the reverse order of removal.
Installation Notes:
• Fill the power steering reservoir to the proper level.
• Check the system for leaks.
Power Steering Fluid Reservoir
Removal & Installation
1. Siphon as much steering fluid as possible from the power steering fluid reservoir.
ON-VEHICLE SERVICE
LTSM110032
LTSM110009
LTSM110010
11 –36Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the hose clamps (1) securing the returnhose and the supply hose to the steering fluid res-
ervoir fitting.
3. Slide the hose off the end of the reservoir fitting and remove the steering fluid reservoir.
4. Installation is in the reverse order of removal.
Installation Notes:
• Fill the power steering reservoir to the proper level.
• Check the system for leaks.
Power Steering Pressure and Return Lines - 1.6L & 1.8L & 2.0L
Removal & Installation
1. Siphon as much steering fluid as possible from the power steering fluid reservoir.
2. Remove the engine cover.
3. Remove the hose clamps securing the return hose and the supply hose to the steering fluid reservoir fitting.
4. Remove the high pressure (1) and low pressure
lines (2) from the power steering pump (drain
steering fluid from lines).
(Tighten: High pressure line to power steering
pump 40 - 50 N·m)
(Tighten: Low pressure line to power steering pump
40 - 50 N·m)
ON-VEHICLE SERVICE
LTSM110038
LTSM110039
BESM110011
11
11 –37Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5. Remove the high pressure and low pressure lines(1) from the steering gear (drain steering fluid from
lines).
(Tighten: High pressure line to power steering
pump 27 - 33 N·m)
(Tighten: Low pressure line to power steering pump
27 - 33 N·m)
6. Remove the power steering line clamp bracket bolt (1) from the pressure and return lines.
(Tighten: Power steering line clamp bracket bolt to
10 N·m)
7. Remove the pressure and return lines.
8. Installation is in the reverse order of removal.
Installation Notes:
• Fill the power steering reservoir to the proper level.
• Check the system for leaks.
ON-VEHICLE SERVICE
LTSM110007
BESM110013
11 –38Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Power Steering Pressure and Return Lines - 2.4L
Removal & Installation
1. Siphon as much steering fluid as possible from the power steering fluid reservoir.
2. Remove the hose clamps (1) securing the returnhose and the supply hose to the steering fluid res-
ervoir fitting.
3. Remove the pressure and return hoses.
4. Disconnect the power steering switch electrical connector.
5. Remove the bolt (2) from the pressure line and remove the clamp (1) from the return hose.
ON-VEHICLE SERVICE
LTSM110038
LTSM110032
11
11 –39Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A/1Power Fuse Box B3
B /1Power Fuse Box B3
C /1Power Fuse Box B3
D /1Power Fuse Box B4
E /1Power Fuse Box B4
E-001 B/81 ECM D2
E-002 B/25 ABS Hydraulic Control Module D2
E-003 B/4A/C Pressure Switch D2
E-004 W-O/4 Upstream Oxygen Sensor D3
E-005 W-O/4 Downstream Oxygen Sensor (With EOBD) D3
E-006 B/3Crankshaft Position Sensor C4
E-007 B/3Camshaft Position Sensor C4
E-008 B/3Generator C2
E-009 B/5Air Flow Sensor C4
E-010 B/2Fuel Injector No.1 C3
E-011 B/2Fuel Injector No.2 C3
E-012 B/2Fuel Injector No.3 C3
E-013 B/2Fuel Injector No.4 C4
E-014 B/1Power Steering Switch B2
E-015 B/2A/C Compressor B2
E-016 W/1 Oil Pressure Switch B2
E-017 B/3Knock Sensor B3
E-018 B/1Starter Motor B4
E-019 B/2Engine Coolant Temperature Sensor C4
E-020 B/4Ignition Coil C4
E-021 B/2Backup Lamp Switch C4
E-022 B/3Canister Control Valve C4
E-023 B/3Vehicle Speed Sensor D4
E-024 GR/2 Brake Fluid Level Switch D4
E-025 GR/5 Front Wiper Motor D4
E-026 B/2Siren D3
E-027 B/6Electronic Throttle Control Actuator B3
E-028 B/2Front Wheel Speed Sensor LH D5
E-029 B/2Front Wheel Speed Sensor RH D1
E-030 B/2Front Fog Lamp LH B5
E-033 B/4Manifold Absolute Pressure Sensor (With
1.6L Engine) C3
E-034 B/10 Front Combination Lamp LH C5
E-035 B/3Accelerator Sensor C2
E-038 B/3Side Turn Signal Lamp LH D5
E-039 B/2Side Turn Signal Lamp RH D1
E-040 B/2Front Fog Lamp RH B1
E-041 B/4Downstream Oxygen Sensor (Without
EOBD) D3
E-042 B/10 Front Combination Lamp RH C1
VEHICLE HARNESS ROUTING MAPS
16
16–49Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine E-001B/81 ECM D2
E-003 B/4A/C Pressure Switch D2
E-004 W-O/4 Upstream Oxygen Sensor D3
E-005 W-O/4 Downstream Oxygen Sensor (With EOBD) D3
E-006 B/3Crankshaft Position Sensor D4
E-007 B/3Camshaft Position Sensor C4
E-008 B/3Generator C2
E-009 B/5Air Flow Sensor C4
E-010 B/2Fuel Injector No.1 C2
E-011 B/2Fuel Injector No.2 C3
E-012 B/2Fuel Injector No.3 C3
E-013 B/2Fuel Injector No.4 C3
E-014 B/1Power Steering Switch B2
E-015 B/2A/C Compressor B2
E-016 B/1Oil Pressure Switch B2
E-017 B/3Knock Sensor C3
E-018 B/1Starter Motor C3
E-019 B/2Engine Coolant Temperature Sensor C4
E-020 B/4Ignition Coil C4
E-022 B/2Canister Control Valve C4
E-026 B/2Siren D3
E-027 B/6Electronic Throttle Control Actuator B3
E-033 B/4Manifold Absolute Pressure Sensor C3
E-036 GR/56 TCM (Transmission Control Module) D2
E-037 GR/33 A/T Assembly D4
E-041 B/4Downstream Oxygen Sensor (Without
EOBD) D3
E-043 B/2Fluid Cooler Flow Control Solenoid Valve D4
E-102 W/14 To C-102 E2
E-103 B/14 To C-103 E2
E-105 B/16 To A-102 D3
E-108 B/2To C-108 D2
E-207 -Ground D2
E-208 -Ground D2
VEHICLE HARNESS ROUTING MAPS
16–52Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A/1Power Fuse Box B3
B /1Power Fuse Box B3
C /1Power Fuse Box B3
D /1Power Fuse Box B4
E /1Power Fuse Box B4
A-001 B/10 Front Combination Lamp LH B5
A-002 B/10 Front Combination Lamp RH B1
A-003 B/2Front Fog Lamp LH A5
A-004 B/2Front Fog Lamp RH A1
A-005 GR/1 Horn 1 B5
A-006 GR/2 Horn 2 B5
A-007 B/2Main Fan Motor B3
A-008 B/2Secondary Fan Motor B4
A-011 GR/3 Cooling Fan Control Module B4
A-017 W/14 Body Fuse And Relay Box (H) D5
A-018 B/1Body Fuse And Relay Box (C) D5
A-020 B/25 ABS Hydraulic Control Module C2
A-021 B/2Front Wheel Speed Sensor LH D5
A-022 B/2Front Wheel Speed Sensor RH D1
A-023 B/2A/C Compressor B2
A-024 B/1Power Steering Switch C2
A-025 W/16 Front Fuse And Relay Box (A) D2
A-026 W/8 Front Fuse And Relay Box (B) D2
A-027 W/14 Front Fuse And Relay Box (C) D2
A-028 B/1Front Fuse And Relay Box (D) D2
A-029 B/3Accelerator Sensor C2
A-032 B/2Turn Signal Lamp LH C5
A-033 B/2Turn Signal Lamp RH C1
A-034 B/2Side Turn Signal Lamp LH D5
A-035 B/2Side Turn Signal Lamp RH D1
A-036 GR/2 Brake Fluid Level Switch D4
A-037 GR/5 Front Wiper Motor D4
A-038 W/2 Front Washer Motor B1
A-039 B/2Rear Washer Motor B1
A-040 B/2Siren D3
A-041 B/1A/C Pressure Switch D2
A-042 B/1Front Fuse And Relay Box (E) D2
A-043 W/4 Front Fuse And Relay Box (F) D2
A-044 W/20 Front Fuse And Relay Box (G) D2
A-045 B/10 Front Fuse And Relay Box (H) D2
A-046 B/2Front Fuse And Relay Box (I) D2
BB B/1BCM (Body Control Module) (Battery) D2
A-100 W/18 To C-100 D4
A-101 W/18 To C-101 D4
VEHICLE HARNESS ROUTING MAPS
16–56Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On-Vehicle Service, Interactive Torque Management (ITM)System (4x4) ............................. 9-21
On-Vehicle Service, Manual Temperature Control .....13-15
On-Vehicle Service, Parking Brake ...............12-84
On-Vehicle Service, Power Steering Pump ..........11-34
On-Vehicle Service, Rear Axle ...................9-12
On-Vehicle Service, Rear Suspension .............10-30
On-Vehicle Service, Seat Belt System .............14-52
On-Vehicle Service, Starting System ................5-7
On-Vehicle Service, Steering Column .............11-12
On-Vehicle Service, Steering Gear ...............11-21
On-Vehicle Service, Steering System ..............11-6
On-Vehicle Service, System Controls .............13-24
On-Vehicle Service, System Plumbing .............13-37
On-Vehicle Service, Transfer Case (4x4) ...........8-328
On-Vehicle Service, Wheels and Tires .............10-51
Output Gear For Reverse Gear, 5-Speed Manual Transaxle ......................... 8-296
Output Shaft, 5-Speed Manual Transaxle ...........8-287
Outside Mirror, Body Exterior ..................15-214
Oxygen Sensor, 1.6L & 1.8L Engine Controls .......3-218
Oxygen Sensor, 2.0L Engine Controls .............3-428
Oxygen Sensor, 2.4L Engine Controls .............3-533
P
Paint Codes, Body Exterior ...................15-215
Paint, Body Exterior ........................ 15-215
Parking Brake ............................. 12-79
Parking Brake Cable, Parking Brake ..............12-85
Parking Brake Lever, Parking Brake ..............12-84
Parking Brake Shoes, Parking Brake ..............12-86
Pedal Pad, Body Interior ...................... 15-14
Pistons, 1.6L & 1.8L Engine Mechanical ............2-53
Pistons, 2.0L Engine Mechanical ................2-126
Pistons, 2.4L Engine Mechanical ................2-221
Positive Battery Cable, Starting System .............5-8
Power Brake Booster - LHD, Base Brakes ..........12-14
Power Brake Booster - RHD, Base Brakes ..........12-16
Power Fuse Box, Vehicle Fuse Box Information ......16-38
Power Outlet, Body Interior .................... 15-93
Power Steering Filling and Flushing, Steering System . . . 11-6
Power Steering Fluid Reservoir, Power Steering Pump ........................... 11-36
Power Steering Pressure and Return Lines - 1.6L & 1.8L & 2.0L, Power Steering Pump . . 11-37
Power Steering Pressure and Return Lines - 2.4L, Power Steering Pump ........................... 11-39
Power Steering Pump ....................... 11-31Power Steering Pump - 1.6L & 1.8L & 2.0L,
Power Steering Pump ...................... 11-34
Power Steering Pump - 2.4L, Power Steering Pump . . . 11-35
Power Window Motor, Body Interior .............15-100
Power Window Switch, Body Interior ............15-100
Power Window, Body Interior ..................15-96
Proper Service Practices, Service Information .........1-5
R
Radiator Support, Body Exterior................15-216
Radiator Support, Body Exterior ...................216
Radiator, Cooling System ...................... 6-17
Radio, Body Interior ......................... 15-8
Rear Axle ..................................9-8
Rear Axle Assembly (4x4), Rear Axle ..............9-13
Rear Brake Backing Plate, Base Brakes ............12-23
Rear Brake Caliper, Base Brakes ...........12-19, 12-30
Rear Brake Pads, Base Brakes ..................12-25
Rear Brake Rotor, Base Brakes .................12-22
Rear Coil Spring, Rear Suspension ...............10-33
Rear Combination Lamp Assembly, Body Exterior ....15-190
Rear Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical .............................. 2-27
Rear Crankshaft Oil Seal, 2.0L Engine Mechanical ....2-100
Rear Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-179
Rear Door Weatherstrip, Body Exterior ...........15-232
Rear Door, Body Exterior .................... 15-173
Rear Fog Lamp, Body Exterior .................15-193
Rear Hub and Bearing, Rear Axle ................9-12
Rear Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Rear Lower Control Arm, Rear Suspension .........10-30
Rear Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-54
Rear Seats, Body Interior .................... 15-107
Rear Shock Absorber, Rear Suspension ...........10-32
Rear Stabilizer Bar Link, Rear Suspension ..........10-32
Rear Suspension ........................... 10-25
Rear Trailing Arm Assembly, Rear Suspension .......10-35
Rear Upper Control Arm, Rear Suspension .........10-31
Rear Wheel Alignment, Alignment ...............10-45
Rear Wheel Speed Sensor, Antilock Brakes .........12-78
Rear Window, Body Exterior ..................15-221
Rear Wiper Arm, Body Exterior ................15-240
Rear Wiper Motor, Body Exterior ...............15-239
Recirculation Door Actuator, System Controls .......13-24
Remote Keyless Entry (RKE) Inoperative, Body Interior ........................... 15-115
Restraints Control Module (RCM), Airbag System .....14-49
INDEX
AI-6