radiator CHERY TIGGO 2009 Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine Operation
The radiator cooling fan operation is controlled by the Engine Control Module (ECM) and the fan relays, with inputs
from the following:
•Engine coolant temperature
• Automatic transaxle fluid temperature (with DP0 transaxle)
• A/C signal
Inspect the cooling fan for proper low speed and high speed operation:
• The low speed fan should be switched on at 98°C and switched off at 94°C.
• The high speed fan should be switched on at 105°C and switched off at 101°C.
• If the water temperature is greater than 101°C after the fan is switched off, the fan will continue to operate for
1 minute.
• If the water temperature is greater than 94°C after the fan is switched off, the fan will continue to operate for
0.5 minute.
• If the water temperature is less than 85°C after the fan is switched off, the fan will stop operating.
Removal & Installation
WARNING!
Always allow the engine to cool before opening the cooling system. Do not remove the coolant pressure relief
cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and
hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may
result in serious personal injury.
1. Disconnect the negative battery cable.
2. Drain the cooling system (See Cooling System Draining Procedure in Section 06 Cooling System).
3. Disconnect the upper radiator hose from the radiator.
4. Disconnect the cooling fan electrical connector and the cooling fan ground cable connected to the body.
5. Remove the cooling fan mounting bolts (1) to the
radiator.
(Tighten: Cooling fan mounting bolts to 5 N·m)
6. Remove the radiator fan from the engine compartment.
7. Remove the cooling fan from its support, if necessary.
8. Installation is in the reverse order of removal.
Installation Notes:
• Verify the cooling system is filled to proper specifications.
Cooling Fan Inspection
1. Using the following table, apply battery voltage to the specified connector terminals.
2. Verify that the fan motor operates smoothly when voltage is applied.
3. If the test results are not as specified, replace the fan motor.
ON-VEHICLE SERVICE
LTSM060008
06
06–19Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 15. Remove the bolts (1) and nut (2) between the sub-frame assembly and side member assembly.
(Tighten: Sub-frame assembly retaining bolts to
120 ± 5 N·m)
16. Remove the bolts between the radiator lower seat and side member assembly, then remove the side member assembly.
17. Remove the front engine mount and rear engine mount (See Engine Mounts Removal & Installation in Section 02 Engine).
18. Remove the bolts (1) between the sub-frame assembly and the vehicle body.
(Tighten: Sub-frame assembly to vehicle body bolts
to 180 ± 15 N·m)
19. Remove the sub-frame assembly.
20. Separate the front lower control arm and the front stabilizer bar from the sub-frame assembly.
21. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM100056
LTSM100044
10–20Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
This vehicle is equipped with a common HVAC housing assembly. The system combines air conditioning, heating,
and ventilating capabilities in a single unit housing mounted under the instrument panel. The driver can choose the
following functions from HVAC control panel:
•The inside temperature
• The speed of the blower
• Five different modes of operation
• A/C compressor clutch operation
• Recirculation door position
NOTE :
To maintain the performance level of the heating, ventilation and air conditioning (HVAC) system, the engine cooling
system must be properly maintained. Any obstructions in front of the radiator or A/C condenser will reduce the per-
formance of the A/C and engine cooling systems.
13–2Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine •Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
• Recharge the A/C system (See A/C System Evacuation and Recharge in Section 13 Heating & Air Condition-
ing).
Evaporator
Description
The evaporator core is located in the HVAC housing, under the instrument panel. The evaporator coil is positioned in
the HVAC housing so that all air that enters the housing must pass over the fins of the evaporator before it is dis-
tributed through the system ducts and outlets. However, air passing over the evaporator core fins will only be con-
ditioned when the compressor is engaged and circulating refrigerant through the evaporator coil tubes.
Operation
Refrigerant enters the evaporator from the orifice tube as a low-temperature, low-pressure liquid. As air flows over
the fins of the evaporator, the humidity in the air condenses on the fins, and the heat from the air is absorbed by the
refrigerant. Heat absorption causes the refrigerant to boil and vaporize. The refrigerant becomes a low-pressure gas
before it leaves the evaporator. The evaporator core housing directs airflow from the blower motor through the evap-
orator core and heater core. All airflow from the blower motor passes through the evaporator core. The airflow is then
directed through or around the heater core by the temperature blend door(s).
Removal & Installation
1. Evacuate the A/C system (See A/C System Evacuation and Recharge in Section 13 Heating & Air Conditioning).
2. Remove the expansion valve.
3. Remove the HVAC housing (See HVAC Housing Removal and Installation in Section 13 Heating & Air Condi-
tioning).
4. Remove the retaining bolts and screws.
5. Remove the evaporator core.
6. Installation is in the reverse order of removal.
Installation Notes:
• Lubricate new rubber O-ring seals with clean refrigerant oil and install them and new gaskets onto the refriger-
ant line fittings.
• Use only the specified O-rings as they are made of a special material for the R-134a system.
• Use only refrigerant oil of the type recommended for the A/C compressor in the vehicle.
• Recharge the A/C system (See A/C System Evacuation and Recharge in Section 13 Heating & Air Condition-
ing).
Condenser
Description
The condenser is located in the air flow in front of the engine cooling radiator. The condenser transforms the refrig-
erant from a gas into a liquid. It is attached to the vehicle with bolts and the A/C lines with fittings.
Operation
When the heat is removed from the refrigerant, it condenses. When the refrigerant leaves the condenser, it becomes
a high-pressure liquid refrigerant. The volume of air flowing over the condenser fins is critical to the proper cooling
performance of the air conditioning system. Therefore, it is important that there are no objects placed in front of the
radiator grille openings in the front of the vehicle or foreign material on the condenser fins that might obstruct proper
air flow. Also, any factory-installed air seals or shrouds must be properly reinstalled following radiator or condenser
service.
ON-VEHICLE SERVICE
13–42Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine MIRRORS15-209
Description 15-209
Operation 15-209
Electrical Schematics 15-210
Outside Mirror 15-214
Removal & Installation 15-214
PAINT15-215
Paint Codes 15-215
Paint Codes 15-215
RADIATOR SUPPORT15-216
Radiator Support 15-216
Removal & Installation 15-216
STATIONARY GLASS15-217
Description 15-217
Electrical Schematics 15-218
Front Windshield 15-219
Removal 15-219
Installation 15-219
Rear Window 15-221
Removal 15-221
Installation 15-221
SUNROOF15-224
Description 15-224
Operation 15-225
Electrical Schematics 15-226
DIAGNOSIS & TESTING15-228
Sunroof Memory Relearn 15-228
ON-VEHICLE SERVICE15-229
Sunroof Glass 15-229
Removal & Installation 15-229Sunroof Sun Visor
15-229
Removal & Installation 15-229
Sunroof Motor 15-230
Removal & Installation 15-230
Sunroof Control Module 15-230
Removal & Installation 15-230
WEATHERSTRIP15-231
Front Door Weatherstrip 15-231
Removal & Installation 15-231
Rear Door Weatherstrip 15-232
Removal & Installation 15-232
WIPERS AND WASHERS15-233
Description 15-233
Operation 15-233
Electrical Schematics 15-234
Front Wiper Motor 15-238
Removal & Installation 15-238
Rear Wiper Motor 15-239
Removal & Installation 15-239
Front Wiper Arm 15-240
Removal & Installation 15-240
Rear Wiper Arm 15-240
Removal & Installation 15-240
Front Wiper Link 15-241
Removal & Installation 15-241
Washer Bottle 15-241
Removal & Installation 15-241
Washer Pump 15-241
Removal & Installation 15-241
Wiper Switch 15-242
Removal & Installation 15-242
BODY AND ACCESSORIES - BODY EXTERIOR
15–146Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
Uppercase letters indicate the left side of the body. Lowercase letters indicate the right side of the body (view from
the rear of the vehicle).
S/NCONTROL
DIMENSION (mm) DESCRIPTION
AB=PQ 1485.8 Diagonal distance
of front windshield
CD 733.2Distance of front
windshield at Y0
IJ 1491.6Center distance
between the right
end of upper
cover of the lower
beam of front
windshield and
the installation
hole of front
fender
EH 736.1Center distance
between the
upper cover hole
of the lower beam
of front windshield
and the
installation hole of
front fenderS/N
CONTROL
DIMENSION (mm) DESCRIPTION
FH 270.7 Center distance
between the hole
of front shock
absorber and the
installation hole of
front fender
FG 1126.8Center distance
between the holes
of left/right front
shock absorber
LM 952.8Center distance
between the holes
of left/right engine
suspension
KE 690.5Center distance
between the
upper cover hole
of front windshield
beam and the
installation hole of
radiator
BODY DIMENSIONS
LTSM150001
15–152Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine DOORS
Specification
Torque Specifications
DESCRIPTIONTORQUE (N·m)
Left/Right Front Door Upper Hinge to Body Bolts 36 ± 4
Left/Right Front Door Upper Hinge to Door Bolts 36 ± 4
Left/Right Front Door Lower Hinge to Body Bolts 36 ± 4
Left/Right Front Door Lower Hinge to Door Bolts 36 ± 4
Left/Right Rear Door Upper Hinge to Body Bolts 36 ± 4
Left/Right Rear Door Upper Hinge to Door Bolts 36 ± 4
Left/Right Rear Door Lower Hinge to Body Bolts 36 ± 4
Left/Right Rear Door Lower Hinge to Door Bolts 36 ± 4
Back Door Upper Hinge to Body Bolts 36 ± 4
Back Door Upper Hinge to Door Bolts 50 ± 5
Back Door Lower Hinge to Body Bolts 35 ± 3
Back Door Lower Hinge to Door Bolts 50 ± 5
Left Hood Hinge to Body Bolts 23 ± 2
Left Hood Hinge to Hood Bolts 23 ± 2
Right Hood Hinge to Body Bolts 23 ± 2
Right Hood Hinge to Hood Bolts 23 ± 2
Rear Mounting Bracket of Front Fender to Body Bolts 10 ± 1
Left/Right Front Fender to Body Bolts 10 ± 1
Radiator Support to Body Bolts 10 ± 1
15
15–167Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GRILLE
Grille
Removal & Installation
1. Open the hood.
2. Remove the radiator grille mounting bolts (1).
3. Remove the radiator grille.
4. Installation is in the reverse order of removal.
LTSM150105
15
15–201Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Hood Release Cable
Removal & Installation
1. Remove the left lower trim of the instrument panel (See Instrument Panel Removal & Installation in Section 15Body & Accessories).
2. Remove the lining of the left fender (See Fender Removal & Installation in Section 15 Body & Accessories).
3. Remove the radiator support (See Radiator Support Removal & Installation in Section 15 Body & Accessories).
4. Loosen the hood release cable.
5. Remove the hood release cable.
6. Installation is in the reverse order of removal.
HOOD
LTSM150108
15
15–203Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine RADIATOR SUPPORT
Radiator Support
Removal & Installation
1. Remove the radiator support lever retaining bolts(1).
2. Remove the radiator support mounting bolts (1).
3. Loosen the hood release cable.
4. Installation is in the reverse order of removal
LTSM060016
LTSM060004
15–216Chery Automobile Co., Ltd.