battery CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 7.DETECT MALFUNCTIONING PART
• Check the following:
Body fuse and relay box
Fuse F17 (10A), fuse F26 (10A)
Harness between battery and body fuse and relay box
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace damaged components.
8.REPLACE AND PROGRAM THE IMMOBILIZER CONTROL MODULE
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
• Refer to DTC Confirmation Procedure.
Is DTC B3050 or B3053 still present?
Ye s>>Replace and program Immobilizer control module.
No
>>The system is now operating properly.
Reassemble the vehicle and verify the customers complaint is repaired.
DIAGNOSIS & TESTING
15
15–131Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B3055 No transponder
modulation or no transponder Ignition switch: ON The Immobilizer
control module
detects no
transponder or no
transponder
modulation
condition. •
Transponder
• Harness or
connectors
• Immobilizer control
module
B3056 No transponder
fixed code
programmed Ignition switch: ON The Immobilizer
control module
detects that the
transponder is not
programmed. •
Transponder
• Harness or
connectors
• Immobilizer control
module
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn the ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn ignition switch off, and wait a few seconds, then turn the ignition switch on.
• With the scan tool, view active DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK GROUND CONNECTION
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground connection.
2.CHECK IMMOBILIZER CONTROL MODULE DTC
• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is DTC B3055 present?
Ye s>>Go to the next step.
No
>>The condition that caused the DTC to set is currently not present (See Diagnosis & Testing Diagnostic
Help in Section 15 Body & Accessories).
DIAGNOSIS & TESTING
15
15–133Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B3060 Unprogrammed
transponder fixed code received
Ignition switch: ON The Immobilizer
control module
detects the received
unprogrammed
transponder
condition.
•Transponder
• Harness or
connectors
• Immobilizer control
module
• ECM
B3061
Disturbed or no
challenge/response transponder
communication The Immobilizer
control module
detects the received
unprogrammed
transponder
condition.
B3077 Read-only
transponder detected The Immobilizer
control module
detects a read-only
transponder
condition.
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
•
Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn the ignition switch on, with the scan tool, view and erase stored DTCs in the Immobilizer control module.
• Try to start the engine.
• Turn the ignition switch off, and wait a few seconds, then turn the ignition switch on.
• With the scan tool, view active DTCs in the Immobilizer control module.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
DIAGNOSIS & TESTING
15
15–139Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Front Door
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the inner harness electrical connectoron the front door.
3. Remove the mounting bolts (1) from the front door hinge.
4. Remove the front door assembly.
5. Installation is in the reverse order of removal.
Disassembly
1. Turn the ignition switch off.
2. Using a small trim stick, remove the pull handle cover (1) from the pull handle (2).
DOORS
LTSM150111
LTSM150139
15–168Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Rear Door
Removal & Installation
1. Disconnect the negative battery cable.
2. Disconnect the inner electrical harness connectoron the rear door.
3. Remove the mounting bolts (1) from the rear door hinge.
4. Remove the rear door assembly.
5. Installation is in the reverse order of removal.
Disassembly
1. Remove the bolts to remove the bezel for the inside door handle.
2. Pry out the window regulator switch and pull out the electrical harness.
3. Remove the door trim panel.
4. Remove the mounting bolts for the inside door handle to remove the handle.
5. Remove the protective film from the rear door.
6. Lower the glass to a proper position, remove the set bolts, move the glass to the bottom of the door, and then remove the door glass.
7. Remove the mounting bolts for the glass guide rail.
DOORS
LTSM150112
15
15–173Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Outside Mirror
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the outside mirror trim cover.
3. Remove the outside mirror retaining bolts (1).
4. Disconnect the outside mirror electrical connector(2).
5. Remove the outside mirror assembly.
6. Installation is in the reverse order of removal.
Installation Notes:
• If replacing the outside mirror lens, remove the lens
and replace it before reinstalling the mirror.
MIRRORS
BESM150106
15–214Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Front Wiper Motor
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the wiper arm protective caps for thewiper arm mounting nuts.
3. Remove the wiper arm mounting nuts (1). (Tighten: Wiper arm mounting nuts to 55 ± 3 N·m)
4. Remove two wiper arms.
5. Remove the lower trim panel of the front windshield.
6. Remove the wiper arm linkage mechanism mount- ing bolts (1).
(Tighten: Wiper arm linkage mechanism mounting
bolts to 10 ± 1 N·m)
7. Disconnect the wiper motor connector (2), and remove the linkage mechanism assembly.
8. Installation is in the reverse order of removal.
WIPERS AND WASHERS
LTSM150033
LTSM150034
15–238Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Rear Wiper Motor
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the rear wiper arm nut protective cap fromthe rear wiper arm.
3. Remove the wiper arm mounting nut (1), and remove the wiper arm, and the rubber ring.
(Tighten: Rear wiper arm mounting nut to 20 ± 3
N·m)
4. Open the back cargo door.
5. Remove the back door panel.
6. Disconnect the rear wiper motor electrical connec- tor (2), and the rear wiper motor mounting bolts
(1).
(Tighten: Rear wiper motor mounting bolts to 10 ±
1 N·m)
7. Remove the rear wiper motor.
8. Installation is in the reverse order of removal.
WIPERS AND WASHERS
LTSM150035
LTSM150036
15
15–239Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Front Wiper Link
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the left lower trim panel of the front wind-shield.
3. Remove the mounting bolts (1) and the front wiper motor electrical connector (2), then remove the
wiper link.
(Tighten: Wiper arm linkage mechanism mounting
bolts to 10 ± 1 N·m)
4. Installation is in the reverse order of removal.
Washer Bottle
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the front bumper (See Front Bumper Removal & Installation in Section 15 Body &
Accessories).
3. Disconnect the washer hose and the washer pump electrical connector.
4. Remove the mounting bolts (1) as shown to remove the washer bottle.
5. Installation is in the reverse order of removal.
Washer Pump
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the front bumper (See Front Bumper Removal & Installation in Section 15 Body & Accessories).
3. Disconnect the washer hose and the washer pump electrical connector.
4. Drain the washer fluid.
5. Remove the washer pump assembly.
6. Installation is in the reverse order of removal.
WIPERS AND WASHERS
LTSM150034
LTSM150101
15
15–241Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Wiper Switch
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the steering wheel (See Steering Wheel Removal & Installation in Section 11 Steering).
3. Remove the steering column shroud retainingscrews (1) and then remove the shroud.
4. Disconnect the wiper switch electrical connector.
5. Loosen the clamp and remove the wiper switch.
6. Installation is in the reverse order of removal.
WIPERS AND WASHERS
LTSM110031
LTSM150106
15–242Chery Automobile Co., Ltd.