instrument CHERY TIGGO 2009 Service Service Manual

Downloaded from www.Manualslib.com manuals search engine NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK RCM DTC
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn the ignition switch on, with the scan tool, view and erase stored DTCs in the RCM.
• Turn the ignition switch off, and wait a few seconds, then turn the ignition switch on.
• Wait one minute, and with the scan tool, view active DTCs in the RCM.
Is DTC B2503 present?
Ye s>>Go to the next step.
No
>>Go to step 5.
2.CHECK WARNING LAMP
• Turn ignition switch off, and wait a few seconds, then turn ignition switch on.
• Observe the airbag warning lamp.
Is the airbag warning lamp illuminated constantly with the ignition ON?
Ye s>>Go to the next step.
No
>>Go to step 4.
3.CHECK WARNING LAMP CIRCUITS
WARNING!
To avoid serious or fatal injury, turn ignition switch off, disconnect the negative battery cable and wait two min-
utes before proceeding.
• Disconnect the RCM electrical connector (1) (See
Restraints Control Module (RCM) Removal & Instal-
lation in Section 14 Restraints).
• Disconnect the instrument cluster electrical connec-
tor.
• Disconnect the front fuse and relay box electrical
connector B14.
NOTE :
Check connectors - Clean and repair as necessary.
• Check fuse F6.
• Measure the following circuits with a digital multim-
eter:
Harness for a short to ground between the
front fuse and relay box electrical connector
(terminal B14) and instrument cluster C-001 (terminal 13).
Harness for a short to ground between the instrument cluster C-001 (terminal 17) and RCM electrical con- nector J-001 (terminal 7).
Harness connector C-106, J-100.
DIAGNOSIS & TESTING
LTSM140006
14
14–35Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine •The harness continuity between the front fuse and relay box electrical connector (terminal B14 ) and RCM elec-
trical connector J-001 (terminal 7) should not exists.
Is the check result normal?
Ye s>>Replace the instrument cluster.
If DTC is still present, go the next step.
No
>>Repair the harness between the RCM electrical connector J-001 (terminal 7) and instrument cluster
C-001 (terminal 17) and the harness between combination meter C-001 (terminal 13) and front fuse
and relay box electrical connector (terminal B14) for an short to ground.
4.CHECK CONNECTORS
NOTE :
Diagnose and repair all active codes before diagnosing stored codes (See Restraints Control Module DTC List in
Section 14 Restraints).
• With the scan tool, record and erase all RCM DTCs.
• Using the electrical schematic as a guide, inspect the following:
Inspect the wiring and connectors of the related airbag system.
Look for any chafed, pierced, pinched, or partially broken wires.
Look for broken, bent, pushed out or corroded terminals.
Verify that there is good pin to terminal contact in the related connectors.
Were any problems found?
Ye s>>Repair as necessary.
No
>>Go to the next step.
5.CHECK DTC
• Reconnect all disconnected components and harness connectors.
• With the X-431 scan tool, read RCM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC B2503 still present?
Ye s>>Replace the RCM.
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
14–36Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
The Restraints Control Module (RCM) ground pin must be connected to the vehicle chassis in the immediate location
of the RCM mounting area.
WARNING!
After installing the Restraints Control Module (RCM), make sure all of the connectors are firmly connected, and
the harness is routed properly. The resistance between the RCM housing and the vehicle body should be less
than 100 m.
On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B2504 Warning lamp fault -
short to battery Ignition switch: ON This DTC will set if
the airbag warning
lamp driver circuit is
shorted to ground or
open between the
airbag warning lamp
and the Restraints
Control Module
(RCM). •
Instrument cluster
• Harness is open
between instrument
cluster and RCM
• RCM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the latest software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the RCM.
• Turn ignition switch off and wait for a few seconds.
• Turn ignition switch on then select view DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 14 Restraints for more information).
Diagnostic Guide Lines
Observe the following guide lines while diagnosing this DTC:
•Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.
• If the warning lamp goes out immediately after the warning lamp flashed for6-7seconds, this indicates that
the system is OK.
• If the warning lamp is on for6-7seconds continuously, then goes out, or the warning lamp is on continuously,
this indicates that there are history DTCs in the system. Use the Scan Tool to erase the DTCs.
• If any other condition occurs, use the Scan Tool to erase the history DTCs first, then check the warning lamp.
If the warning lamp does not go out immediately after the warning lamp flashes for6-7seconds when using
the Scan Tool, erase the history DTCs first.
• In the course of troubleshooting the airbag system, make sure the system power supply is shut off, and wait
two minutes for the system capacitor to discharge.
• The squib circuit connectors integrate a shortingspring (which prevents the airbag from deploying unintention-
ally due to static electricity by shorting the positive wire to the negative wire in the squib circuit when the con-
nectors are disconnected). Therefore, if the airbag electrical connector or spiral cable electrical connector is
damaged or improperly connected, the shorting spring may not be released when the electrical connector is
connected.
• The following tools are required to perform the DTC diagnostic procedure:
X-431 Scan Tool
Airbag Special Load Tool
Digital Multimeter
DIAGNOSIS & TESTING
14–38Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK RCM DTC
• Perform the DTC confirmation procedure.
Is DTC B2504 present?
Ye s>>Go to the next step.
No
>>Go to step 5.
2.CHECK WARNING LAMP
• Turn ignition switch off, and wait a few seconds, then turn ignition switch on.
• Observe SRS warning lamp.
Is the SRS warning lamp not illuminated with ignition switch ON?
Ye s>>Go to the next step.
No
>>Go to step 4.
3.CHECK WARNING LAMP CIRCUITS
WARNING!
To avoid serious or fatal injury, turn ignition switch off, disconnect the negative battery cable and wait two min-
utes before proceeding.
• Disconnect the RCM electrical connector (1) (See
Restraints Control Module (RCM) Removal & Instal-
lation in Section 14 Restraints).
• Disconnect the instrument cluster electrical connec-
tor.
• Disconnect the front fuse and relay box electrical
connector B14.
NOTE :
Check connectors - Clean and repair as necessary.
• Check fuse F6.
• Measure the following circuits with a digital multim-
eter:
Harness connector C-106, J-100.
Harness for short to battery between the
instrument cluster C-001 (terminal 17) and RCM electrical connector J-001 (terminal 7).
Is the voltage present?
Ye s>>Repair the harness wires between the RCM electrical connector J-001 (terminal 7) and instrument
cluster C-001 (terminal 17) and the harness wires between combination meter C-001 (terminal 13) and front fuse
and relay box electrical connector (terminal B14) for an short to battery.
No
>>Replace the instrument cluster.
If DTC is still present, go to the next step.
DIAGNOSIS & TESTING
LTSM140006
14
14–39Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine BODY & ACCESSORIES
15
CONTENTSpage
Body Interior ........................................................................\
15-1
Body Exterior ...................................................................... 15-145
BODY INTERIOR
AUDIO SYSTEM15-4
Description 15-4
Operation 15-4
Electrical Schematics 15-5
Radio 15-8
Removal & Installation 15-8
6 CD Changer 15-9
Removal & Installation 15-9
Antenna 15-10
Removal & Installation 15-10
BODY INTERIOR TRIM15-11
A-Pillar Trim Panel 15-11
Removal & Installation 15-11
B-Pillar Lower Trim Panel 15-11
Removal & Installation 15-11
B-Pillar Upper Trim Panel 15-12
Removal & Installation 15-12
C-Pillar Lower Trim Panel 15-12
Removal & Installation 15-12
C-Pillar Upper Trim Panel 15-13
Removal & Installation 15-13
Assist Handle 15-13
Removal & Installation 15-13
Scuff Plate 15-14
Removal & Installation 15-14
Pedal Pad 15-14
Removal & Installation 15-14
Sun Visor 15-14
Removal & Installation 15-14
Headliner 15-15
Removal & Installation 15-15
CAN VEHICLE COMMUNICATIONS15-16
Description 15-16
Operation 15-16
Electrical Schematics 15-17
CHIME15-19
Description 15-19
Operation 15-19
Electrical Schematics 15-20
DOOR LOCKS15-29
Description 15-29
Operation 15-29
Electrical Schematics 15-30
Door Lock Switch 15-35
Removal & Installation 15-35
Door Lock Assembly 15-35
Removal & Installation 15-35
Door Lock Assembly Inspection 15-37
BODY CONTROL MODULE - BCM15-38
Description 15-38
Operation 15-38
Electrical Schematics 15-39
ON-VEHICLE SERVICE15-44
Body Control Module (BCM) 15-44
Removal & Installation 15-44
INSTRUMENT PANEL15-45
Removal & Installation 15-45
Lower Console 15-50
Removal & Installation 15-50
15
15–1Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT CLUSTER15-52
Description 15-52
Operation 15-52
Specifications 15-53
Special Tools 15-53
Electrical Schematics 15-54
Instrument Cluster Connector Pin-Out
Table 15-62
DIAGNOSIS & TESTING15-64
Clearing Service Monitor Lamp 15-64
Diagnostic Help 15-64
Intermittent DTC Troubleshooting 15-64
Ground Inspection 15-64
Diagnostic Tools 15-65
Diagnostic Trouble Code (DTC) List 15-65
Instrument Cluster DTC List 15-65
Diagnostic Trouble Code (DTC) Tests 15-66
U029C - Battery Over Voltage Error,
U029C - Battery Under Voltage Error 15-66
U040F - Temperature Sensor Shorted
To Supply, U040F - Temperature
Sensor Shorted To Ground (With
Mitsubishi 2.4L Engine System) 15-72
U050F - EEPROM Checksum Error 15-77
U0303 - Fuel Sensor Open Circuit Or
Shorted To Supply, U0303 - Fuel
Sensor Short To Ground 15-79
ON-VEHICLE SERVICE15-84
Instrument Cluster 15-84
Removal & Installation 15-84
INTERIOR LAMPS15-85
Description 15-85
Operation 15-85
Electrical Schematics 15-86
Front Room Lamp 15-91
Removal & Installation 15-91
Middle/Rear Courtesy/Dome Lamp 15-91
Removal & Installation 15-91
Key Hole Lamp 15-92
Removal & Installation 15-92
POWER OUTLET15-93
Description 15-93
Operation 15-93
Electrical Schematics 15-94
Removal & Installation 15-95
POWER WINDOW15-96
Description 15-96
Operation 15-96
Electrical Schematics 15-97
Power Window Switch 15-100
Removal & Installation 15-100
Power Window Motor 15-100
Removal & Installation 15-100
Power Window Motor Inspection 15-103
SEATS15-104
General Information 15-104
Description 15-104
Operation 15-104
Electrical Schematics 15-105
Front Seat 15-106
Removal & Installation 15-106
Rear Seats 15-107
Removal & Installation 15-107
Heated Seat Switch 15-109
Removal & Installation 15-109
Heated Seat Element 15-109
Removal & Installation 15-109
IMMOBILIZER CONTROL MODULE15-110
Description 15-110
Operation 15-110
Electrical Schematics 15-111
Immobilizer Control Module Connector
Pin-Out Table 15-112
DIAGNOSIS & TESTING15-113
Diagnostic Help 15-113
Intermittent DTC Troubleshooting 15-113
Ground Inspection 15-113
Diagnostic Tools 15-113
Diagnostic Trouble Code (DTC) List 15-114
Immobilizer Control Module DTC List 15-114
Remote Keyless Entry (RKE)
Inoperative 15-115
No Response From Remote Keyless
Entry (RKE) Transmitter 15-115
15–2Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine CHIME
Description
The chime is located in the Instrument Cluster (IC). The chime warning system is an audible notification to the driver.
The chime warning system is designed to alert the driver of a vehicle problem or condition.
Operation
The Instrument Cluster (IC) uses hard wired inputs from various sensors and switches to activate the chime. The
sensors and switches are located throughout the vehicle. The following conditions will cause the chime to operate:
•Turn signal on
• Hazard warning flashers on
• Seat belt unbuckled
• Low fuel level
• Low oil pressure
• Low brake fluid level
• Doors unlocked
CHIME
15
15–19Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT PANEL
Removal & Installation
1. Remove the steering wheel (See Steering Wheel Removal & Installation in Section 11 Steering).
2. Remove the multi-function switch and the wiper switch.
3. Remove the instrument cluster (See Instrument Cluster Removal & Installation in Section 15 Body & Accesso-ries).
4. Remove the radio (See Radio Removal & Installation in Section 15 Body & Accessories).
5. Remove the HVAC control panel (See HVAC Control Panel Removal & Installation in Section 13 Heating & Air Conditioning).
6. Remove lower center bezel retaining screws (1).
LTSM150131
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15–45Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 7. Remove the glove box retaining bolts (1).
8. Remove the bolts (1) under the glove box.
INSTRUMENT PANEL
LTSM150086
LTSM150087
15–46Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 9. Remove the knee bolster mounting screws (1).
10. Remove the knee bolster (1) from the instrument panel.
11. Remove the left trim cover of the instrument panel.
INSTRUMENT PANEL
LTSM150088
LTSM150089
15
15–47Chery Automobile Co., Ltd.