check engine CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 5.CHECK IMMOBILIZER COIL
• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 9 and pin 10.
• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 11 and pin 10.
IMMOBILIZER
COIL
TERMINAL IMMOBILIZER
COIL
TERMINAL CONTINUITY
91
0
Not
11 1 0
• Continuity should not exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the Immobilizer coil.
6.REPLACE AND PROGRAM TRANSPONDER
• Reconnect the Immobilizer control module electrical
connector C-026.
• Replace the chip (1) with a new one.
DIAGNOSIS & TESTING
VISMD150018
15
15–135Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Diagnostic Procedure
1.CHECK GROUND CONNECTION
• Turn ignition switch off.
• Loosen and retighten ground screws on the body (See Ground Inspection in Section 15 Body & Accessories).
• Inspect ground connection C-204 mounting position (See Vehicle Wiring Harness Layout - Main Harness in
Section 16 Wiring).
Is the ground connection OK?
Ye s>>Go to the next step.
No
>>Repair or replace ground connection.
2.CHECK IMMOBILIZER CONTROL MODULE DTC
• With the scan tool, view DTCs in the Immobilizer control module. Refer to DTC confirmation procedure.
Is DTC B3060, B3061 or B3077 present?
Ye s>>For DTC B3060, go to step 5.
For DTC B3061, go to the next step.
For DTC B3077, go to step 6.
No
>>The condition that caused the DTC is currently not present. Monitor the scan tool data relative to this
circuit while wiggle testing the wiring and connectors and looking for the DTC to reset. Using the wiring schematic as a guide, inspect the related wiring and connectors of the Immobilizer
control module.
Verify that there is good terminal contact in the related connectors.
3.CHECK IMMOBILIZER CONTROL MODULE ELECTRICAL CONNECTOR
• Turn ignition switch off.
• Disconnect the Immobilizer control module electrical
connectors C-026 (1).
• Inspect the electrical connector for damage.
Is the electrical connector OK?
Ye s>>Go to the next step.
No
>>Repair or replace the electrical connector
as necessary.
DIAGNOSIS & TESTING
LTSMD150019
15–140Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK THE IMMOBILIZER COIL
• Check the resistance of the Immobilizer coil between the Immobilizer coil connector C-026, pin 9 and pin 11.
IMMOBILIZER COIL
TERMINAL IMMOBILIZER COIL
TERMINAL
91 1
Is the resistance range from 5 to 20 ohms?
Ye s>>Go to the next step.
No
>>Replace the Immobilizer coil.
5.CHECK IMMOBILIZER COIL
• Check the resistance between the Immobilizer coil connector C-026, pin 9 and pin 10.
• Check the resistance between the Immobilizer coil connector C-026, pin 11 and pin 10.
IMMOBILIZER
COIL
TERMINAL IMMOBILIZER
COIL
TERMINAL CONTINUITY
91
0
Not
11 1 0
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace the Immobilizer coil.
DIAGNOSIS & TESTING
15
15–141Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 30. Detach the lock from the linkage rod, remove thelock and the cover of left front door.
31. Remove the outside handle.
Assembly
Assemble is in the reverse order of disassembly
Front Door Adjustment
1. Adjust the door gap with a spacer gauge. •The gap of the upper section between the front door and the back door should be 5.5 ± 0.7 mm
• The gap of the outboard side should be 5.5 ± 0.7 mm
• The gap between the front door and pole A should be 6.5±1mm
• The gap of upper section between front door and back door should be 5.5 ± 0.7 mm
• The gap between the front/back door and the doorsill should be6±1mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the bolts (Part Number: T11-6101103, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with pneumatic wrench. Torque: 35 ± 3 N·m.
Check for the following after repair:
• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap and levelness between front door and back door is within the specifications
• Whether the edge height is 0-0.5 mm.
Replacing Front Door Hinge
1. Remove the front fender to gain access to the door hinge (See Fender Removal & Installation in Section 15
Body & Accessories).
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.
DOORS
LTSM150120
15–172Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 8. Remove the mounting bolts (1) from the windowregulator.
9. Remove the lock mounting screws with an internal spline socket.
10. Loosen the pull rod from the door handle, pull out the electrical harness, and then remove the lock.
11. Remove the rear door outside handle. •Remove the mounting bolts of the handle seat
with hexagon spline wrench from one side of
the shield.
12. Remove the handle seat. •Remove the outside handle.
13. Remove the weather strip from the door opening.
14. Disconnect the inner harness of the door from out- side.
Assembly
Assemble in the reverse order of disassembly.
Rear Door Adjustment
1. Adjust the door gap with a spacer gauge.•The gap between the rear door and the trian-
gle window should be 8 ± 1.5 mm
• The gap between the rear door and the side
fender should be6±1mm
• The gap between the rear door and the door-
sill should be6±1mm
• The overall levelness when measured with a
magnet should be 0-0.5 mm as shown by the
arrow
2. Install the nuts (Part Number: Q32008, 2 pcs both upper and lower) into the body for 2-3 turns,
tighten with pneumatic wrench. Torque: 35 ± 3
N·m.
Check for the following after repair:
• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap between rear door and side fender and the levelness are within the specifications
• Whether the edge of back door is 0-0.5 mm higher than the side fender.
DOORS
LTSM150118
LTSM150119
15–174Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Replacing Rear Door Hinge
1. Remove the door check bolts.
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.
Back Cargo Door
Removal & Installation
1. Remove the two back cargo door bolts connecting the back door and hinge.(Tighten: Bolts connecting the back door and hinge to 50 ± 5 N·m)
(Tighten: Bolts connecting the hinge and body to 36 ± 4 N·m)
2. Disconnect the wiring harness electrical connector.
3. Remove the two mounting bolts (1) of the back cargo door stopper on body.
(Tighten: Bolts connecting the back cargo door
stopper bracket and body to 27 N·m)
4. Remove the back cargo door.
5. Installation is in the reverse order of removal.
Disassembly
1. Remove the back cargo door panel.
2. Remove the rear wiper motor (See Rear Wiper Motor Removal & Installation in Section 15 Body &
Accessories).
3. Remove the protective film from the back cargo door.
4. Remove mounting bolts, pull out the harness.
5. Remove the outside handle mounting bolts (1) from one side of the door panel.
DOORS
LTSM150113
LTSM150121
15
15–175Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Assembly
Assembly is in the reverse order of disassembly.
Back Cargo Door Adjustment
1. Adjust the door gap with a spacer gauge.•The gap between the back cargo door and the upper part of the side fender should be 5.8±1mm
• The gap between the back cargo door and the middle part of the side fender should be 6.4±1mm
• The gap between the back cargo door and the tail lamp should be 6.2±1mm
• The gap between the rear and head cover should be 9.3 ± 1.5 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the nuts (Part Number: T11-6301011, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with pneumatic wrench. Torque: 50 ± 3 N·m.
Check for the following after repair:
• Any scratches from reassembly
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap and levelness between back cargo door and side fenders are within the specifications
Replacing Rear Door Hinge
1. Remove the door check bolts.
2. Support the door.
3. Remove the four retaining bolts from the upper and lower hinges, and then remove the hinges.
DOORS
15
15–177Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Headlamp Adjustment Procedure
NOTE :
Follow all local laws and regulations and verify the following items before adjustment:1. Check the following before starting the headlamp adjustment procedure: •All tires are filled to the proper tire pressure.
• The vehicle is unloaded (except for spare tire and tools, and include driver’s weight for sedan).
• The vehicle should be parked on a level surface.
• The headlights are clean.
• The headlights are working properly.
2. Park the vehicle on a level surface approximately 10 meters from the vertical wall or screen directly in front of it. NOTE: The vertical wall or screen must be a minimum of 2.4 meters wide.
3. Use a screwdriver into the two adjustment holes (1) to adjust the headlamp to proper specifications.
Rear Combination Lamp Assembly
Removal & Installation
1. Open the back cargo door.
2. Remove the lower C-pillar trim (See Lower C-PillarRemoval & Installation in Section 15 Body &
Accessories).
3. Remove three mounting nuts (1) from the body.
EXTERIOR LAMPS
LTSM150149
LTSM150039
15–190Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine HOOD
Hood
Removal & Installation
1. Remove the hood mounting bolts (1) and the staybars (2).
(Tighten: Hood mounting bolts to 23 ± 2 N·m)
N·m)
2. Loosen the windshield washer hose.
3. Remove the hood.
4. Installation is in the reverse order of removal.
Hood Adjustment
1. Adjust the hood gap with a spacer gauge. •The gap between the hood and the fender should be 5 ± 0.5 mm
• The overall levelness when measured with a magnet should be 0-0.5 mm
2. Install the nuts (Part Number: Q1400820, 2 pcs both upper and lower) into the body for 2-3 turns, tighten with pneumatic wrench. Torque: 30 ± 4 N·m.
Check for the following after repair:
• Whether the bolts and nuts are assembled properly
• Whether the bolts and nuts are properly tightened
• Whether the gap between the hood and the fender are within specifications
• Whether the horizontal alignment of the front edge of the fenders is within specifications (0-0.5 mm)
LTSM150107
15–202Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 11. Applying the bonding agent:•Cut off the pot tip and fill the bonding agent
into the pot.
• Place the pot into the sealant gun.
• Apply the bonding agent on the glass as
shown in the figure.
CAUTION:
Verify that the water resistant piece is adhered to the panel of the body as shown in the figure.
12. To install the glass, align the reference marks on
the glass and the body and then lightly press the
glass into the body opening.
13. Apply the bonding agent on the edges of the glass with a scraper.
14. Remove any excessive or over flown bonding agent with a scraper.
15. Clamp the glass until the bonding agent has hard- ened.
16. Check for water leakage: •Perform the leakage test after the hardening
period.
• Seal any leaks with the proper sealant.
17. Install the upper molding of the windshield: •Install the upper windshield molding on the body and tap it lightly to fasten it.
• Install the outer windshield molding.
Rear Window
Removal
1. Open the back cargo door.
2. Remove the back cargo door trim panel.
3. Disconnect the defroster grid electrical connector.
4. Remove the double-sided adhesive tape at both ends of the molding with a scraper.
5. Rear window removal:
•Using piano wire, insert the piano wire between the body and the glass.
• Attach wooden blocks to both ends of the piano wire.
• Pull the piano wire through between the body and the glass from inside of the vehicle.
• Pull the piano wire along the bonding agent to cut it off.
CAUTION:
Do not let the piano wire damage the two stoppers.
•Remove the rear window.
Installation
1. Place the rear window molding around the glass and fit it manually.
2. Remove the rough portions on the body with a knife and clean the cut bonding agent with a rag soaked with
cleaning solvent.
STATIONARY GLASS
BESM150017
BESM150018
15
15–221Chery Automobile Co., Ltd.