air conditioning CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 2009
CHERY
Tiggo
Service Manual
FOREWORD
This manual contains on-vehicle service
and diagnosis procedures for the Chery Tiggo.
A thorough familiarization with this manual
is important for proper repair and
maintenance. It should always be kept in a
handy place for quick and easy reference.
The contents of this manual, including
drawings and specifications, are the latest
available at the time of printing. As
modifications affecting repair or
maintenance occur, relevant information
supplementary to this volume will be made
available at Chery dealers. This manual
should be kept up-to-date.
Chery Automobile Company, Ltd. reserves the
right to alter the specifications and
contents of this manual without obligation
or advance notice.
All rights reserved. No part of this book
may be reproduced or used in any form or
by any means, electronic or mechanical—
including photocopying and recording and the
use of any kind of information storage and
retrieval system—without permission in
writing.
NOTE:
This Tiggo service manual only applies to the fol-
lowing engines and transaxles:
• 1.6L with M/T
• 1.8L with M/T
• 2.0L with A/T
• 2.4L with A/T
Chery Automobile Company, Ltd.Wuhu, Anhui Province, CHINA
CONTENTS
Title Section
GENERAL INFORMATION01
ENGINE02
ELECTRONIC ENGINE CONTROLS03
FUEL DELIVERY04
STARTING & CHARGING05
COOLING06
EXHAUST07
TRANSAXLE & TRANSFER CASE08
DRIVELINE & AXLE09
SUSPENSION10
STEERING11
BRAKES12
HEATING & AIR CONDITIONING13
RESTRAINTS14
BODY & ACCESSORIES15
WIRING16
ALPHABETICAL INDEXAI
© 2009 Chery Automobile Co., Ltd.
PRINTED NOVEMBER, 2009

Downloaded from www.Manualslib.com manuals search engine SERVICE MANUAL CHAPTERCOMPONENT / VEHICLE SYSTEM
08 - Transaxle & Transfer Case •
Transaxle Control Module (TCM)
• Automatic Transaxle Shifter Selector
• Automatic Transaxle Assembly
• Manual Transaxle Assembly
• Winter Mode Switch
• EPDE Solenoid Valve
• Backup Lamp Switch
• Integrated Torque Management (ITM) Control Module
09 - Driveline & Axle •None
10 - Suspension •None
11 - Steering •Power Steering Switch
12 - Brakes •
Antilock Brake System (ABS) Module
• Wheel Speed Sensors
• Brake Switch
• Parking Brake Switch
• Brake Fluid Level Switch
13 - Heating & Air Conditioning •
Manual Temperature Control System
• Blower Motor
• A/C Compressor
• Refrigerant Pressure Switch
14 - Restraints •
Restraints Control Module
• Seat Belt Buckle Switch
• Front Crash Sensors
• Driver Airbag
• Passenger Airbag
HOW TO LOCATE ELECTRICAL SCHEMATICS IN THE SERVICE MANUAL
01–26Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Removal & Installation - Rear Mount
NOTE :
The following special tools are required to perform the
repair procedure:
•Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the engine rear mount retaining bolts (2) and remove the engine rear mount bracket bolts
(1).
(Tighten: Engine rear mount bolts to 60 N·m)
4. Installation is in the reverse order of removal.
Engine Assembly
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20001 - Right Engine Mount Bolt Remover
• Engine Hoist
NOTE :
The engine is removed with the transaxle as an assembly. 1. Remove the vehicle hood.
2. Remove the negative battery cable from the engine.
3. Remove the engine cover.
4. Remove the battery, battery hold downs, and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
5. Discharge air conditioning system (See A/C System Evacuation and Recharge in Section 13 Heating & Air Con- ditioning).
6. Drain the cooling system (See Cooling System Draining and Filling in Section 06 Cooling).
WARNING!
Always allow the engine to cool before opening the cooling system. Do not loosen the coolant pressure relief
cap when the engine is operating or the cooling system is hot. The cooling system is under pressure; steam and
hot liquid can come out forcefully when the cap is loosened slightly. Failure to follow these instructions may
result in serious personal injury.
ON-VEHICLE SERVICE
LTSM020188
02
02–31Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 39. Remove the accessory drive belt (1) (See Acces-sory Drive Belt Removal & Installation in Section
02 Engine).
40. Remove the generator (1) from the bracket (See Generator Removal & Installation in Section 05
Starting & Charging).
41. Remove the A/C compressor pipe.
42. Remove the A/C compressor (2) (See A/C Com- pressor Removal & Installation in Section 13 Heat-
ing & Air Conditioning).
43. Remove the power steering pump (1) with the pip- ing connected and set the pump aside. Secure the
pump with wire.
44. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020200
BESM020029
BESM020028
02
02–37Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the valve keeper (1), valve spring retainer(2) and valve spring (3).
3. Remove valves (4) from the cylinder head.
Inspection
Inspect the valves for the following:
• Clean all valves thoroughly and discard burned,
warped and cracked valves.
• Check valve seats and valve faces for damage.
• When reconditioning valves follow the specifications
outlined for both intake and exhaust valves.
CYLINDER HEAD UNIT REPAIR
VISM080041
BESM020066
02
02–71Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the valve keeper (1), valve spring retainer(2).
3. Remove the valve springs (3) from the cylinder head.
Inspection
•Whenever valves have been removed for inspection, reconditioning or replacement, valve springs should be
tested for correct load.
• Discard the springs that do not meet specifications.
• The following specifications apply to both intake
and exhaust valve springs.
VALVE SPRING LENGTH/HEIGHT
Spring Free Length 47.7 mm
Spring Height At 620 Newtons Of Pressure 32.0 mm
If it is not within specifications, replace the valve spring.
CYLINDER HEAD UNIT REPAIR
VISM080040
BESM020072
02–74Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Removal & Installation - Rear Mount
NOTE :
The following special tools are required to perform the
repair procedure:
•Engine Hoist
1. Disconnect the negative battery cable.
2. Support the engine with the engine hoist.
3. Remove the engine rear mount retaining bolts (2) and remove the engine rear mount bracket bolts
(1).
(Tighten: Engine rear mount bolts to 60 N·m)
4. Installation is in the reverse order of removal.
Engine Assembly
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
• CH-20001 - Right Engine Mount Bolt Remover
• Engine Hoist
NOTE :
The engine is removed with the transaxle as an assembly. 1. Remove the vehicle hood.
2. Remove the negative battery cable from the engine.
3. Remove the engine cover.
4. Remove the battery, battery hold downs, and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
5. Discharge air conditioning system (See A/C System Evacuation and Recharge in Section 13 Heating & Air Con- ditioning).
ON-VEHICLE SERVICE
LTSM020188
02–105Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 38. Remove the accessory drive belt (1) (See Acces-sory Drive Belt Removal & Installation in Section
02 Engine).
39. Remove the generator (1) from the bracket (See Generator Removal & Installation in Section 05
Starting & Charging).
40. Remove the A/C compressor pipe.
41. Remove the A/C compressor (2) (See A/C Com- pressor Removal & Installation in Section 13 Heat-
ing & Air Conditioning).
42. Remove the power steering pump (1) with piping connected and set aside with wire.
43. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM020200
BESM020029
BESM020028
02–111Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the valve keeper (1), valve spring retainer(2) and valve spring (3).
3. Remove valves (4) from the cylinder head.
Inspection
Inspect the valves for the following:
• Clean all valves thoroughly and discard burned,
warped and cracked valves.
• Check valve seats and valve faces for damage.
• When reconditioning valves follow the specifications
outlined for both intake and exhaust valves.
CYLINDER HEAD UNIT REPAIR
VISM080041
BESM020066
02
02–144Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the valve keeper (1), valve spring retainer(2).
3. Remove the valve springs (3) from the cylinder head.
Inspection
Inspect the valve springs for the following:
•Whenever valves have been removed for inspec-
tion, reconditioning or replacement, valve springs
should be tested for correct load.
• Discard the springs that do not meet specifications.
• The following specifications apply to both intake
and exhaust valve springs.
VALVE SPRING LENGTH/HEIGHT
Spring Free Length 47.7 mm
Spring Height At 620 Newtons Of Pressure 32.0 mm
If it is not within specifications, replace the valve spring.
CYLINDER HEAD UNIT REPAIR
VISM080040
BESM020072
02–147Chery Automobile Co., Ltd.