roof CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine How To Check Electrical Connectors
Many electrical problems are caused by faulty electrical connections or wiring. It is also possible for a sticking com-
ponent or relay to cause a problem. Before condemning a component or wiring assembly always, check the electrical
connectors for good continuity.
How To Probe Connectors
•Connector damage and an intermittent connection can result from improperly probing the connector during cir-
cuit checks.
• The probe of a DMM may not correctly fit the connector cavity. To correctly probe the connector, follow the pro-
cedures below using a “T” pin. For the best contact, grasp the “T” pin using an alligator clip.
Probing From Harness Side
•If the connector has a rear cover connector, remove the rear cover before probing the terminal.
• Do not probe waterproof connectors from the harness side. Damage to the seal between the wire and connec-
tor may result.
Probing From Terminal Side
•Female Terminal:
Do not insert any object into the female connector that is bigger than the male terminal.
• Male Terminal:
Carefully probe the contact surface of each terminal using a “T” pin. Do not bend terminal.
How To Check Proper Contact Spring Tension Of Terminal
•An enlarged contact spring of a terminal may create intermittent signals in the circuit.
• If an intermittent open circuit occurs, follow the procedure below to inspect for open wires and enlarged contact
spring of female terminal.
Use a male terminal which matches the female terminal.
Disconnect the suspected faulty connector and hold it terminal side up.
While holding the wire of the male terminal, attempt to insert the male terminal into the female terminal.
While moving the connector, check whether the male terminal can be easily inserted or not.
NOTE :
If the male terminal can be easily inserted into the female terminal, replace the female terminal.
DIAGNOSING ELECTRICAL FAILURES
01
01–19Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine SERVICE MANUAL CHAPTERCOMPONENT / VEHICLE SYSTEM
15 - Body & Accessories •
Windshield Wiper Motor
• Windshield Washer Motor
• Rear Window Defroster
• Power Door Locks
• Power Windows
• Power Mirrors
• Sunroof Control Unit
• Radio
• Interior Lights
• Exterior Lights
• Oil Pressure Switch
• Warning Buzzer
• Body Control Module (BCM)
• Instrument Cluster
• Key Switch
• Power Outlet
• Data Link Connector
• Immobilizer Control Module
• Horn
16 - Wiring •
Power Distribution
• Front Fuse and Relay Box
• Power Fuse Box
• Ignition Switch
• Ground Distribution
Abbreviation List
TERM ABBREVIATION
Antilock Brake System ABS
Accelerator Sensor AES
Accelerator Pedal Position Sensor APS
Automatic Temperature Control ATC
Automatic Transaxle Fluid ATF
Body Control Module BCM
Brake Pressure Sensor BPS
Camshaft Position Sensor CMP
Clutch Pedal Position Switch CPP Switch
Crankshaft Position Sensor CKP
Data Link Connector DLC
Diagnostic Trouble Code DTC
Engine Control Module ECM
Engine Coolant Temperature ECT
Engine Speed RPM
Evaporative Emission EVAP
Evaporative Emission Canister EVAP Canister
Evaporative Emission System EVAP System
Exhaust Gas Recirculation Valve EGR Valve
HOW TO LOCATE ELECTRICAL SCHEMATICS IN THE SERVICE MANUAL
01
01–27Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Transaxle Control Module (TCM) Connector Pin-Out Table
TCM PIN-OUT TABLE
PINCIRCUIT IDENTIFICATION PINCIRCUIT IDENTIFICATION
1 Low Speed Electromagnetic Valve 33 -
2 Relay Supply 34Data Link Connector
3 Relay Supply 35-
4 To Instrument Cluster 36-
5 To Instrument Cluster 37-
6 -38 -
7 -39GND
8 -40TFT Sensor
9 -41 TPS
10 A/C Relay Control 42-
11 Ignition Supply 43-
12 GND 44-
13 GND 45To ECM
14 Damper Clutch Control Electromagnetic
Valve 46
To ECM
15 Low/Reverse Gear Electromagnetic Valve 47 Manual Gearshift Proof SwitchP
16 Gear Electromagnetic Valve 48Manual Gearshift Proof Switch N
17 To Instrument Cluster 49Shifter Selector-Motion Vehicle Mode
AUTO
18 To Instrument Cluster 50 Shifter Selector-Gearshift Switch UP
19 -51Brake Switch
20 -52 -
21 -53 -
22 -54Overdrive Electromagnetic Valve
23 Data Link Connector 55Data Link Connector
24 Ignition Supply 56-
25 GND 57-
26 GND 58Manual Gearshift Proof Switch R
27 Input Shaft Speed Sensor 59Manual Gearshift Proof Switch D
28 Output Shaft Speed Sensor 60 Shifter Selector-Gearshift Switch DOWN
29 Crankshaft Position Sensor 61To Instrument Cluster
30 -62 -
31 -63Main Auto TM Relay Control
32 -64GND
GENERAL INFORMATION
08
08–157Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine MIRRORS15-209
Description 15-209
Operation 15-209
Electrical Schematics 15-210
Outside Mirror 15-214
Removal & Installation 15-214
PAINT15-215
Paint Codes 15-215
Paint Codes 15-215
RADIATOR SUPPORT15-216
Radiator Support 15-216
Removal & Installation 15-216
STATIONARY GLASS15-217
Description 15-217
Electrical Schematics 15-218
Front Windshield 15-219
Removal 15-219
Installation 15-219
Rear Window 15-221
Removal 15-221
Installation 15-221
SUNROOF15-224
Description 15-224
Operation 15-225
Electrical Schematics 15-226
DIAGNOSIS & TESTING15-228
Sunroof Memory Relearn 15-228
ON-VEHICLE SERVICE15-229
Sunroof Glass 15-229
Removal & Installation 15-229Sunroof Sun Visor
15-229
Removal & Installation 15-229
Sunroof Motor 15-230
Removal & Installation 15-230
Sunroof Control Module 15-230
Removal & Installation 15-230
WEATHERSTRIP15-231
Front Door Weatherstrip 15-231
Removal & Installation 15-231
Rear Door Weatherstrip 15-232
Removal & Installation 15-232
WIPERS AND WASHERS15-233
Description 15-233
Operation 15-233
Electrical Schematics 15-234
Front Wiper Motor 15-238
Removal & Installation 15-238
Rear Wiper Motor 15-239
Removal & Installation 15-239
Front Wiper Arm 15-240
Removal & Installation 15-240
Rear Wiper Arm 15-240
Removal & Installation 15-240
Front Wiper Link 15-241
Removal & Installation 15-241
Washer Bottle 15-241
Removal & Installation 15-241
Washer Pump 15-241
Removal & Installation 15-241
Wiper Switch 15-242
Removal & Installation 15-242
BODY AND ACCESSORIES - BODY EXTERIOR
15–146Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine SUNROOF
Description
BESM150008
15–224Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine The sunroof consists of the following components:
•Sunroof Frame (1)
• Windshield Frame (2)
• Sunroof Central Bracket (3)
• Sunroof Back Bracket (4)
• Rear Roof Frame (5)
• Head Liner (6)
• Sunroof Track (7)
• Sunroof Module (8)
• Sunroof Motor (9)
• Sunroof Deflector (10)
• Sunroof Glass (11)
• Guiding Gutter (12)
• Sun Visor (13)
Operation
The sunroof control module monitors the sunroof switch input. The sunroof control module controls the output of the
sunroof motor, to move the sunroof glass to the requested position. The power sunroof will operate with the ignition
switch turned to ON.
SUNROOF
15
15–225Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Sunroof (Page 1 of 2)
SUNROOF
LTSMW150033T
15–226Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Sunroof (Page 2 of 2)
SUNROOF
LTSMW150034T
15
15–227Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine DIAGNOSIS & TESTING
Sunroof Memory Relearn
Sunroof Memory Loss
The sunroof should be initialized if any of the following conditions occur:
(1) Sunroof Power Failure
•If power is lost during the operation of sunroof (the Sunroof Control Module will record a malfunction) and the
sunroof will need to be initialized.
• If power is lost within five seconds after normal operation has stopped, the Sunroof Control Module will not
have enough time to store parameters, and the sunroof will need to be initialized.
(2) Sunroof Mechanical Failure
• If after the sunroof has been used for a period of time, and can not be closed in position (there is a gap
between mechanical components). The time is generally about 2 years before the sunroof will need to be initial-
ized.
Sunroof Initialization Steps
•When the sunroof is closed, press and hold the open switch until the sunroof is completely opened, keep
pressing the switch for five seconds, then release the switch.
• Press and hold the sunroof close switch within two seconds until the sunroof is completely closed, keep press-
ing the switch for five seconds, then release the switch.
15–228Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Sunroof Glass
Removal & Installation
1. Operate the sunroof switch to lift the sunroof to the full tilt position.
2. Push the inner trim strip (side cover inner LH/RH) rearwards to remove.
3. Slowly remove the four retaining bolts (1) andremove the glass.
4. Remove the glass.
5. Installation is in the reverse order of removal.
Installation Notes:
• Operate the power switch to adjust the sliding
mechanism without the glass to the full open posi-
tion, and then place the glass in the middle of the
support bar of the sliding mechanism.
• Loosely install four bolts. Then pull the glass for-
ward slightly and tighten the other bolts slightly
from the middle one by one.
• Operate the sunroof to the full closed position.
• Begin to adjust the four glass retaining bolts while
pulling the glass slightly forward.
• Turn on the power switch and operate the sunroof to test the operation (check and adjust the height/start-up
noise/collision of the glass).
• Move the glass to the full open position again, and then stick the inner trim strip to the support bar of the slid-
ing mechanism.
• Test the on/off operation, starting and running operation as well as the noise of the sunroof after installation to
make sure that no abnormal conditions exist.
Sunroof Sun Visor
Removal & Installation
1. Remove the sunroof glass (See Sunroof Glass Removal & Installation in Section 15 Body & Accessories).
2. Remove the locating clamp (1) as shown in the fig-
ure (each at left and right).
3. Remove the sun visor rear ward.
4. Installation is in the reverse order of removal.
BESM150009
BESM150010
15
15–229Chery Automobile Co., Ltd.