radiator CHEVROLET ASTRO 1996 User Guide

Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105 kPa)
pressure-type cap and must be tightly installed to
prevent coolant loss and possible engine damage
from overheating. Be sure the arrows on the cap
line
up with the overflow tube on the radiator
filler neck.
When you replace your radiator pressure cap, a GM cap
is recommended. See “Normal Maintenance
Replacement Parts” in the Index.
6-29

Thermostat When to Check Power Steering Fluid
Engine coolant temperature is controlled by a thermostat It is not necessary to reg,ularlY check Power steering
in the engine coolant system. The thermostat stops the fluid unless you suspect there is a leak in the system or
flow
of coolant through the radiator until the coolant you
hear an unusual noise. A fluid loss in this system
reaches a preset temperature. could indicate
a problem. Have the system inspected
and remired.
Power Steering Fluid
I
How To Check Power Steering Fluid
When the engine compartment is cool, unscrew the cap
and wipe
the dipstick with a clean rag. Replace the cap
and completely tighten
it. Then remove the cap again
and look at the fluid level
on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up to
the mark.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of fluid to use. See “Recommended Fluids and
Lubricants’’
in the Index. Always use the proper fluid.
Failure to use the proper fluid can cause leaks and
damage hoses and seals.
6-30

Windshield Washer Fluid
What to Use
When you need windshield washer fluid, be sure to read
the manufacturer’s instructions before use.
If you will be
operating your vehicle
in an area where the temperature
may fall below freezing, use
a fluid that has sufficient
protection against freezing.
Adding Washer Fluid
Open the cap labeled
WASHER
FLUID ONLY.
Add washer fluid until the
tank is
full.
NOTICE:
When using concentrated washer fluid,
follow the manufacturer’s instructions for
adding water.
Don’t mix water with ready-to-use washer
fluid. Water can cause the solution to freeze and damage your washer fluid tank and other parts
of the washer system. Also,
water doesn’t clean
as well as washer fluid.
three-quarters full when it’s very cold. This
allows for expansion, which could damage
the tank if it is completely full.
windshield washer. It can damage your
washer system and paint.
Fill your washer fluid tank only
Don’t use radiator antifreeze in your
6-31

Normal Maintenance Replacement
Parts
Replacement part numbers listed in this section are
based on the latest information available at the time of
printing, and are subject to change.
If a part listed in this
manual is
not the same as the part used in your vehicle
when it was built, or
if you have any questions, please
contact your
GM truck dealer.
Oil Filter..
......................... PF52
Air Cleaner Filter
.................. A 1 163C
Automatic Transmission
Filter Kit
............ ... 24200796
PCV Valve
...................... CV774C
Spark Plugs
....................... 41-932
Spark
Plug Gap ...... 0.060 inches (1.52 mm) Fuel
Filter
...
Radiator Cap .......
Wiper Blades (Front) .
Wiper Blade (Rear) . .
. . GF481
............ RC27
. . 22110158, Pin Type
. . 22154396, Pin Type
Vehicle Dimensions*
Wheelbase .............. 189.8 inches (482 cm)
Width
................... 77.5 inches (1 96.8 cm)
Height.
.................. 76.2 inches (193.5 cm)
Wheelbase
.............. 11 1.2 inches (282.4 cm)
Front Tread Width
......... 65.1 inches (165.4 cm)
Rear Tread Width
........ 65.1 inches (1 65.4 cm)
*Figures reflect base equipment only.
6-69

100,000 Miles (1 66 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test
cooling system and pressure cap.
An Emission Control Service.
0 Inspect spark plug wires.
Cl Replace spark plugs.
An Emission Control Service.
0 Inspect Positive Crankcase Ventilation
(Pcv) valve.
An Emission Control Service.
An Emission Control Service.
I DATE SERVICED BY ACTUAL MILEAGE
Short
TripKity Maintenance Schedule
99,000 Miles (165 000 km)
0 Change engine oil and filter (or every
3 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
# (or every 3 months, whichever
occurs first).
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals
for leaking. **
DATE
SERVICED BY: ACTUAL MILEAGE
7-28

Long Trip/Highway M
100,000 Miles (166 000 km)
0 Drain, flush and refill cooling system
(or every
60 months since last service,
whichever occurs first). See “Engine
Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser,
pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service. 3-
0 Inspect spark plug wires.
An Emission Control Service.
0 Replace spark plugs.
0 Inspect Positive Crankcase Ventilation
An Emission Control Service.
(PCV) valve.
An Emission Control Service.
DATE
SERVICED BY: ACTUAL MILEAGE
7-40

Part C: Periodic Maintenance
Inspections
Listed below are inspections and services which should
be performed
at least twice a year (for instance, each
spring and fall). You should let your GM dealer’s
service department or other qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found
in a GM Service Manual. See “Service and Owner
Publications’’
in the Index.
Steering and Suspension Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections
or other conditions which could
cause a heat build-up
in the floor pan or could let
exhaust fumes into the vehicle. See “Engine Exhaust’’
in the Index.
Radiator and Heater Hose Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
and for damage or missing
parts. Replace parts as
needed. Replace any cables
that have high effort or
excessive wear.
Do not lubricate accelerator and cruise
control cables.
7-45

Finish Damage ................................. 6-56
First Gear
..................................... 2-20
Flashers. Hazard Warning
......................... 5-1
Flat Tire. Changing ............................. 5-23
Fluid Capacities
................................ 6-67
Fluids and Lubricants
............................ 7-47
Foreign Countries. Fuel
........................... 6-4
French Language Manual
11
Front Axle .................................... 6-24
Front Storage Area
.............................. 2-40
Front Towing
.............................. 5-9. 5- 10
Front Turn Signal Lamp Bulb Replacement .......... 6-40
Fuel
.......................................... 6-3
Canada
...................................... 6-3
Filling Your Tank
.............................. 6-5
Gage
....................................... 2-63
In Foreign Countries
........................... 6-4
Regulator
................................... 2-16
Fuses
and Circuit Breakers ....................... 6-61
Gages
.. ...........................
Engine Coolant Temperature .................... 2-62
Engine Oil Pressure
........................... 2-60
Fuel
....................................... 2-63
Garage Door Opener
............................ 2-43
Gear Positions. Automatic Transmission
............. 2- 18
GloveBox .................................... 2-40
Gross Axle Weight Rating
........................ 4-26
Gross Vehicle Weight Rating
...................... 4-26
Guide en FranGais
11
GVWR ....................................... 4-26
GAWR
....................................... 4-26
.. .................................
Halogen
Bulbs ................................ 6-36
Hatch Release
.................................. 2-11
Hazard Warning Flashers .......................... 5-1
Head Restraints ................................. 1-5
Headlamps .................................... 2-35
Bulb Replacement
............................ 6-36
Highkow Beam Changer
...................... 2-30
OnReminder
................................ 2-36
Wiring
..................................... 6-60
Hearing Impaired. Customer Assistance
.............. 8-3
Heating ........................................ 3-5
High-Beam Headlamps
.......................... 2-30
Highway Hypnosis
.............................. 4-20
Hill and Mountain Roads
......................... 4-20
Hitches. Trailer
................................. 4-32
Hood Checking Things Under
......................... 6-7
Prop
....................................... 6-10
Release
...................................... 6-8
Horn
......................................... 2-29
Hydroplaning
.................................. 4-16
Ignition Positions
.............................. 2-14
Inflation. Tire
.................................. 6-43
Inside Daymight Rearview Mirror
................. 2-38
Inspections
.................................... 7-45
Brakesystem
................................ 7-46
Drive Axle
.................................. 7-46
Exhaust Systems
............................. 7-45
Radiator and Heater Hose
...................... 7-45
Steering
.................................... 7-45
Suspension
.................................. 7-45
Throttle Linkage
.............................. 7-45
9-4

Maintenance When Trailer Towing ............... 4-36
Malfunction Indicator Lamp
...................... 2-58
ManualFrontSeat
............................... 1-1
Manual Lumbar Support .......................... 1-2
Methanol
...................................... 6-4
Mirrors
....................................... 2-38
Convex Outside
.............................. 2-39
Inside Day/Night Rearview
..................... 2-38
Outside
..................................... 2-39
Visor Vanity ................................. 2-49
MMT
......................................... 6-3
ModelReference
................................. vi
Mountain Roads ........ ................ 4-20
Net. Convenience
.............................. 2-46
Neutral
....................................... 2-19
New Vehicle Break-In
........................... 2- I3
Nightvision
................................... 4-13
Odometer
.................................... 2-53
Odometer. Trip
................................. 2-53
Off-Road Recovery
............................. 4- IO
Oil. Engine .................................... 6-11
Opener. Garage Door ............................ 2-43
Outside Mirror
................................. 2-39
Overhead Console
.............................. 2-42
Overheating Engine
............................. 5- I3
Owner Checks and Services
....................... 7-41
Owner Publications. Ordering ...................... 8-9
Paint Spotting. Chemical ........................ 6-57
Park
......................................... 2-18
Shifting Into
................................. 2-22
Shifting Out
of ............................... 2-25
AtNight
.................................... 2-13
Brake ...................................... 2-21
Brake Mechanism Check
....................... 7-44
Lots
....................................... 2-13
Over Things That Burn
......................... 2-25
With
a Trailer ................................ 4-36
Passing
....................................... 4-10
Payload
....................................... 4-28
Periodic Maintenance Inspections
.................. 7-45
Power Accessory Outlet
............................. 2-49
DoorLocks
................................... 2-5
Option Fuses
................................ 6-60
Seat ......................................... 1-3
Steering ..................................... 4-8
Steering Fluid
................................ 6-30
Windows
.................................... 2-27
Pregnancy, Use of Safety Belts
.................... 1-30
Problems on the Road
............................ 5-1
Publications, Service and Owner .................... 8-9
Parking
Radiator
..................................... 5-19
Radiator Pressure Cap ........................... 6-29
Radio Reception
................................ 3-26
Radios
........................................ 3-8
Rain. Driving In ................................ 4-14
Reading
Lamps ................................ 2-38
9-6