service CHEVROLET ASTRO 1996 Owner's Guide

Using the wrong fluid can badly damage
brake system parts. For example, just
a few
drops of mineral-based oil, such as engine
oil, in your brake system can damage brake
system parts
so badly that they’ll have to be
replaced. Don’t let someone put in the
wrong kind of fluid.
If you spill brake fluid on your vehicle’s
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake fluid
on your vehicle.
If you do, wash it off
immediately. See “Appearance Care” in
the Index.
I A CAUTION:
The brake wear warning sound means that
sooner or later your brakes won’t work well.
That could lead to an accident. When you hear
the brake wear warning sound, have your vehicle serviced.
NOTICE:
Continuing to drive with worn-out brake pads
could result
in costly brake repair.
Brake Wear
Your vehicle has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads are
worn and new pads are needed.
The sound may come and
go or be heard all the time your vehicle
is moving (except
when you are pushing
on the brake pedal firmly). Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly applied.
This does not mean something
is wrong with your brakes.
Free movement
of brake calipers and properly torqued
wheel nuts are necessary to help prevent brake
pulsation. When tires are rotated, inspect brake calipers
for movement, brake pads for wear, and evenly torque
wheel nuts
in the proper sequence to GM specifications.
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3. Pull out 1' lamp assembly so you can see the socket.
4. Press the tab and
turn
the socket
counterclockwise
to remove the socket
from the bezel.
If the socket does not
have
a tab, turn the
socket counterclockwise
to remove the socket
from the bezel.
5. Reverse Steps 1 through 4 to reinstall the taillamp.
For any bulb changing procedure not listed in this
section, contact your
GM dealer service department.
6-41

Windshield Wiper Blade Replacement
To replace your windshield
wiper blade ‘inserts, lift
the wiper arm away‘from
the windshield.
Pinch the two tabs on the wiper arm and slide
the ins1 ert
out of the blade. Slide the new one in place. Make sure
the tabs are locked into position. See “Normal
Maintenance Replacement
Parts” in the Index for the
proper type of replacement blade.
Tires
We don’t make tires. Your new vehicle comes with
high-quality tires made by a leading tire manufacturer.
‘ If you ever have questions about your tire warranty
and where to obtain service,
see your wai-ranty booklet
for details.
A CAUTION:
0
0
0
0
I
Poorly maintained and improperly used tires
are dangerous.
Overloading your tires can cause
overheating as a result of too much friction.’
You could have an air-out and a serious
accident. See “Loading Your Vehicle” in
the Index.
Underinflated tires pose the same danger as
overloaded tires. The resulting accident could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
Overinflated tires are more likely to be
cut, punctured or broken by a sudden
impact
-- such as When you hit a pothole.
Keep tires
at the recommended pressure.
Worn, old tires can cause accidents.
If your
tread
is badly worn, or if your tires have
been damaged, replace them.
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Tire Inspection and Rotation
Tires should be inspected every 6,000 to 8,000 miles
(10 000 to 13 000 km) for any signs of unusual wear.
If unusual wear is present, rotate your tires as soon as
possible and check wheel alignment. Also check for
damaged tires or wheels. See “When It’s Time for New
Tires” and “Wheel Replacement” later in this section for
more information.
The purpose of regular rotation
is to achieve more
uniform wear for all tires on the vehicle. The first
rotation is the most important. See “Scheduled
Maintenance Services” in the Index for scheduled
rotation intervals. When
rotating your tires, always use the correct rotation
pattern shown here.
Don’t include the compact spare tire in your tire rotation. \
After the tires have been rotated, adjust the front and
rear inflation pressures as shown on the
CertificatiodTire label. Make certain that all wheel nuts
are properly tightened. See “Wheel
Nut Torque” in
the Index.
’ A CAUTIO1
Rust or dirt on a wheel, or on the parts to which
it
is fastened, can make wheel nuts become loose
after a time. The wheel could come
off and cause
an accident. When you change a wheel, remove
any rust or dirt from places where the wheel
attaches to the vehicle. In an emergency, you can
use a cloth or a paper towel to do this; but be
sure to use a scraper or wire brush later,
if you
need to, to get all the rust or dirt
off. (See
“Changing
a Flat Tire” in the Index.)

When It’s Time for New Tires
One way to tell when it’s
time for new tires is to
check the treadwear
indicators, which will
appear when your tires have
only
1/16 inch (1.6 mm) or
less of tread remaining.
You need a new tire if any of the following statements
are true:
0 You can see the indicators at three or more places
around the tire.
You can see cord or fabric showing through the
0 The tread or sidewall is cracked, cut or snagged deep
tire’s
rubber.
enough
to show cord or fabric.
0 The tire has a bump, bulge or split.
The tire has a puncture, cut or other damage. that,
can’t be repaired well because of the size or location
of the damage.
..
Buying New Tires
To find out what kind and size of tires you need, look at
the Certificatiooire label.
The tires installed on your vehicle when it was new had
a Tire Performance Criteria Specification (TPC Spec)
number on each tire’s sidewall. When you get new tires,
get ones with that same TPC Spec number. That way
your vehicle will continue to have tires that are designed
to give proper endurance, handling, speed rating,
traction, ride and other things during normal service on
your vehicle. If your tires have an all-season tread
design, the TPC number will be followed by
an “MS”
(for mud and snow).
If you ever replace your tires with those not having
a
TPC Spec number, make sure they are the same size,
load range, speed rating and construction type (bias,
bias-belted or radial) as your original tires.

I
ng tires could cause you to lose control while
driving. If you mix tires of different sizes or types
(radial and bias-belted tires), the vehicle may not
handle properly, and you could have
a crash.
Using tires of different sizes may also cause
damage to your vehicle. Be sure to use the same
size and type tires on all wheels.
It’s all right to drive with your compact spare,
though. It was developed
for use on your vehicle.
Uniform Tire Quality Grading
The following information relates to the system
developed by
the United States National Highway
Traffic Safety Administration, which grades tires by
treadwear, traction and temperature performance. (This
applies
only to vehicles sold in the United States.) The
grades are molded on the sidewalls of most passenger
car tires. The Uniform Tire Quality Grading system does not apply to
deep tread, winter-type snow tires,
space-saver or temporary use spare tires, tires with
nominal rim diameters
of 10 to 12 inches (25 to 30 cm),
or to some limited-production tires.
While
the tires available on General Motors passenger
cars and light trucks may vary with respect to
these
grades, they must also conform to Federal safety
requirements and additional General Motors Tire
Performance Criteria (TPC) standards.
Treadwear
The treadwear grade is a comparative rating based on
the wear rate of the tire when tested under controlled
conditions on
a specified government test course. For
example, a tire graded
150 would wear one and a half
(1 1/2) times as well on the government course as a tire
graded
100. The relative performance of tires depends
upon the actual conditions of their use, however, and may depart significantly from the norm due to variations
in driving habits, service practices and differences Jn
road characteristics and climate.
6-46
d

Tires
To clean your tires, use a stiff brush with a tire cleaner.
NOTICE:
When applying a tire dressing always take care to
wipe
off any overspray or splash from all painted
surfaces on the body or wheels
of the vehicle.
Petroleum-based products may damage the
paint finish.
Sheet Metal Damage
If your vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material to the parts repaired or
replaced
to restore corrosion protection.
Finish Damage
Any stone chips, fractures or deep scratches in the finish
should be repaired right away. Bare metal will corrode
quickly and may develop into a major repair expense.
Minor chips and scratches can be repaired with touch-up
materials available from your dealer or other service
outlets. Larger areas of finish damage can be corrected
in your dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody. If these are not
removed, accelerated corrosion (rust) can occur on
the underbody parts such as fuel lines, frame,
floor
pan and exhaust system even though they have
corrosion protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and other debris can collect. Dirt packed in closed areas
of the frame should be loosened before being flushed.
Your dealer
or an underbody vehicle washing system
can do this for you.
6-56

Vehicle Identification Number (VIN)
ENGINE/l996 t‘
CODE MODEL YEAR
ASSEMBLY
PLANT
This is the legal identifier for your vehicle. It appears on
a plate
in the front corner of the instrument panel, on the
driver’s side. You can see
it if yo11 look through the
windshield from outside your vehicle. The
VIN also
appears on the Vehicle Certification and Service Parts
labels and
the certificates of title and registration.
Engine Identification
The eighth character in your VIN is the engine code.
This code will help you identify your engine,
specifications and replacement parts.
Service Parts Identification Label
You’ll find this label on the inside of the front storage
compartment door. It’s very helpful if you ever need to
order parts. On this label
is:
your VIN,
the model designation,
paint information, and
0 a list of all production options and special equipment.
Be sure that this
label is not rqmoved from the vehicle.
6-59

1 IMPORTANT.
KEEP ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE
AS
RECOMMENDED
This section covers the maintenance required for your
vehicle. Your vehicle needs these services to retain its
safety, dependability and emission control performance.
Protection
Plan
Have you purchased the GM Protection Plan? The Plan
supplements your lzew vehicle warranties. See your
Warranty and Owner Assistance booklet, or your
GM
dealer for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended mainteqance procedures
are important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle.
To help protect our
environment, and to keep your vehicle
in good
condition, please maintain your vehicle properly.
7-1

How This Section is Organized
The remainder of this section is divided into five parts:
“Part A: Scheduled Maintenance Services” shows
what to
have done and how often. Some of these
services can be complex,
so unless you are technically
qualified and have the necessary equipment,
you should
let your dealer’s service department or another qualified
service center do these jobs.
1
A CAUTION:
work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured.
Do your own maintenance
work only if you have the required know-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the work.
you are skilled enough to do some work on your
vehicle, you will probably want to get the service
information
GM publishes. See “Service and Owner
Publications’’ in the Index.
“Part B: Owner Checks and Services” tells you
what should be checked whenever you stop for fuel. It
also explains what you can easily do to help keep your
vehicle
in good condition.
“Part C: Periodic Maintenance Inspections”
explains important inspections that your GM dealer’s
service department or another qualified service center
should perform.
“Part D: Recommended Fluids and Lubricants”
lists some products GM recommends to help keep your
vehicle properly maintained. These products, or their
equivalents,
should be used whether you do the work
yourself or have it done.
“Part E: Maintenance Record” provides a place for
you to record the maintenance performed on your
vehicle. Whenever any maintenance is performed, be
sure to
write it down in this part. This will help you
determine when your next maintenance should be done.
In addition, it is a good idea to keep your maintenance
receipts. They may be needed to qualify your vehicle for
warranty repairs.
7-2