brake CHEVROLET ASTRO 1996 Manual PDF

I Long Trip/Highway Maintenance Schedule
82,500 Miles (137 500 km)
Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see footnote ##
(or every 12 months, whichever occurs first).
0 Check readfront axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals for leaking.
**
0 Rotate tires. See “Tire Inspection and Rotation’’
in the Index for proper rotation pattern and
additional information. During tire rotation,
check brake calipers for freedom of movement.
Refer to the appropriate
GM service manual for
proper caliper service procedures.
I
ACTUAL MILEAGE SERVICED BY:
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components; see
footnote
# (or every 12 months, whichever
occurs first).
0 Check readfront axle fluid level and add
fluid as needed. Check constant velocity
joints and axle seals for leaking.
**
0 For Two-Wheel-Drive vehicles only: Clean
and repack
the front wheel bearings (or at
each brake relining, whichever occurs first)
0 Change automatic transmission fluid and
filter if the vehicle is mainly driven under
one or more of these conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F
(32°C) or higher.

Long Trip/Highway Maintenance Schedule
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or
delivery service.
If you do not use your vehicle under uny oj
these conditions, change the fluid and filter every
30,000 miles (50 000 km).
0 Replace fuel filter.
0 Replace air cleaner filter.
An Emission Control Service.
An Emission Control Service.
I DATE ACTUAL MILEAGE SERVICED BY
97,500 Miles (162 500 km)
0 Change engine oil and filter (or every
12 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components; see footnote ##
(or every 12 months, whichever occurs first).
Check readfront axle fluid level and add fluid
as needed. Check constant velocity joints and
axle seals for leaking.
**
0 Rotate tires. See “Tire Incption and Rotation’’
in the Index for proper rotation pattern and
additional information. During tire rotation,
check brake calipers for freedom of movement. Refer
to the appropriate GM service manual for
oroDer calioer service Drocedures.
DATE SERVICED BY ACTUAL MILEAGE
7-39

Starter Switch Check When you are doing this check, the vehicle could
move suddenly. If it does, you or others could be
injured. Follow the steps below. Brake-Transmission Shift Interlock (BTSI) Check
c
,A CAUTION:
When you are doing this check, the vehicle could
move suddenly. If
it does, you
or others could be
injured. Follow the steps below.
1. Before you start, be sure you have enough room
around the vehicle.
2.
3.
Firmly apply both the parking brake (see “Parking Brake” in the Index
if necessary) and the regular brake.
NOTE: Do not use the accelerator pedal, and be
ready to turn
off the engine immediately if it starts.
Try
to start the engine in each gear. The starter
should work only
in PARK (P) or NEUTRAL (N). If
the starter works in any other position, your vehicle
needs service.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a
level surface.
2.
3.
Firmly apply the parking brake (see “Parking Brake”
in the Index if necessary).
NOTE: Be ready to apply the regular brake
immediately
if the vehicle begins to move.
With the engine
off, turn the key to the RUN position,
but don’t start the engine. Without applying the regular
brake, try to move the shift lever out of PARK
(P)
with normal effort. If the shift lever moves out of
PARK (P), your vehicle’s BTSI needs service.
7-43

Steering Column Lock Check
While parked, and with the parking brake set, try
to turn
the key to
LOCK in each shift lever position.
0 The key should turn to LOCK only when the shift
lever is in PARK (P).
The key should come out only in LOCK.
Parking Brake and Automatic Transmission
PARK (P) Nlorhanism Check Park
on a fairly
steep hill, with the vehicle facing
downhill. Keeping your foot on the regular brake, set the
parking brake.
0 To check the parking brake: With the engine running
and transmission
in NEUTRAL (N), slowly remove
foot pressure from the regular brake pedal.
Do this
until the vehicle is held by the parking brake only.
0 To check the PARK (P) mechanism’s holding ability:
With
the engine running, shift to PARK (P). Then
release all brakes.
A CAUTION:
r
When you are doing this check, your vehicle
could begin to move. You or others could be
injured and property could be damaged. Make
sure there is room in front
of your vehicle in case
it begins to roll. Be ready to apply the regular
brake at once should the vehicle begin to move.
7-44

Drive Axle Service
Check readfront axle fluid level and add as needed.
Check constant velocity joints and axle
seals for leaking.
Transfer Case (All-Wheel Drive) Inspection
Every 12 months or at oil change intervals, check front
axle and transfer case and add lubricant when necessary.
Oil the control lever pivot point and all exposed control
linkage. Check vent hose at transfer case for kinks and
proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
chafing, etc. Inspect disc brake pads for wear and rotors
for surface condition. Also inspect drum brake linings
for wear and cracks. Inspect other brake parts, including
drums, wheel cylinders, calipers, parking brake, etc.
Check parking brake adjustment.
You may need to have
your brakes inspected more often if your driving habits
or conditions result in frequent braking.
7-46

Part D: Recommended Fluids and
Lubricants
NOTE: Fluids and lubricants identified below by name,
part number or specification may be obtained from your
GM dealer.
USAGE
Engine Oil
Engine Coolant
FLUID/LUBRICANT ~~~ ~
Engine oil with the American
Petroleum Institute Certified For Gasoline Engines “Starburst”
symbol of the proper viscosity. To
determine the preferred viscosity
for your vehicle’s engine, see
“Engine Oil’’ in the Index.
~~
50/50, mixture of clean water
(preferably distilled) and GM
Goodwrench@ DEX-COOL
TM or
Havoline@ DEX-COOL
TM
(orange-colored, silicate-free)
antifreeze conformiag to GM
Specification 6277M. See “Engine
Coolant” in the Index.
USAGE
Coolant
Supplement
Sealer
Hydraulic Brake
System
~~~~~~~
Parking Brake
Cable Guides
Power Steering
System
Automatic
Transmission
Key Lock
Cylinders
FLUIDLUBRICANT
GM Part No. 3634621 or
equivalent with a complete flush
and refill.
-
Delco Supreme 11 @ Brake Fluid
(GM Part No. 1052535 or
equivalent DOT-3 brake fluid).
Chassis.1ubricant (GM Part
No. 1052497 or equivalent) or
lubricant meeting requirements of
NLGI Grade 2, Category
LB or
GC-LB.
GM Power Steering Fluid
(GM Part No. 1052884
- 1 pt.,
1050017
- 1 qt., or equivalent).
DEXRON@-I11 Automatic
Transmission Fluid.
Multi-Pu ose Lubricant,
Superlube
% (GM Part
No. 1234624 1 or equivalent).
7-47

. .. I. .
Section 9 Index
Accessory'power Outlet ......................... 2-49
Add-on Equipment
............................. 4-28
AirBag
....................................... 1-24
Adding Equipment
............................ 1-30
How Does it Restrain
.......................... 1-28
How it Works
................................ 1-26
Location
.................................... 1-26
Readiness Light
......................... 1.25. 2.54
What Makes it Inflate
.......................... 1-27
What Will
You See After it Inflates .... : .......... 1-28
When Should it Inflate
......................... 1-27
Aircleaner
.................................... 6-19
Air Conditioning
................................ 3-5
Air Conditioning Refrigerants
..................... 6-68
Alignment and Balance. Tire
...................... 6-47
All-Wheel Drive
.......................... 2.21. 6.23
Aluminum Wheels. Cleaning
....................... 6-55
Antenna. Fixed
................................. 3-28
Antifreeze
...................................... 6-25
Anti-Lock
Brake System Warning Light
................ 2-57. 4-6
Brakes
...................................... 4-6
knti-Theft. Radio
.............................. 3-23
Appearance Care
............................... 6-49
Appearance Care Materials
....................... 6-58
Arbitration Program
.............................. 8-7
Servicing
................................... 1-29
Ashtrays
...................................... 2-48
Audio Equipment. Adding
. : ...................... 3-2t
Automatic Audio Systems
.................................. 3-8
Transmission Check
........................... 7-42
Transmission Operation
........................ 2-18
Axle Front
....................................... 6-24
LockingRear
................................ 2-21
Rear
....................................... 6-25
Battery
...................................... 6-35
Jump Starting
................................. 5-2
Replacement. Remote Keyless Entry ............... 2-8
Warnings
...................................... 5-2
BBB Auto Line ................................. 8-7
Better Business Bureau Mediation
................... 8-5
Brake
Adjustment
...................... ........... 6-35
Fluid
..................................... ;.6-32
Master Cylinder
.............................. 6-32
Parking
..................................... 2-21
PedalTravel .................................. 6-32
Replacing System Parts
........................ 6-32
Trailer
...................................... 4-3:
Transmission Shift Interlock Check
............... 7-42
Wear
............................. : ......... 6-3'
9-1

Brakes. Anti-Lock ............................... 4-6
Braking
........................................ 4-5
Braking
in Emergencies ........................... 4-8
Break-In. New Vehicle
.......................... 2- 13
BTSICheck ................................... 7-43
Bulb Replacement
.............................. 6-36
Canadian Roadside Assistance
.................... 8-6
Capacities and Specifications
...................... 6-67
Carbon Monoxide
............... 2.26.4.25.4.32. 4.33
Cassette Deck Service
........................... 7-41
Cassette Tape Player
.................. 3- 10. 3. 12. 3.20
Cassette Tape Player Care
........................ 3-27
Center Passenger Position
........................ 1-34
Chains. Safety
................................. 4-32
Chains. Tire
................................... 6-49
Changing a Flat Tire
............................. 5-23
Charging System Light
.......................... 2-55
Check Gages Light
.............................. 2-63
Check Oil Light
................................ 2-61
Checking
Your Restraint Systems .................. 1-52
Chemical Paint Spotting
.......................... 6-57
Child Restraints
................................ 1-4 I
Securing in a Rear Outside Seat Position ........... 1-43
Securing
in the Center Seat Position .............. 1-45
Securing
in the Right Front Seat Position .......... 1-46
TopStrap
................................... 1-42
Where to Put
........................... 1-4 I. 1-42
Cigarette Lighter
............................... 2-48
Circuit Breakers and Fuses
....................... 6-61
Cleaner. Air ................................... 6-19 Cleaning
Aluminum Wheels ............................ 6-55
Fabric
...................................... 6-50
Glass
....................................... 6-53
Inside
of Your Vehicle ......................... 6-50
Instrument Panel
............................. 6-53
Leather
..................................... 6-52
Outside
of Your Vehicle ........................ 6-54
Special Problems
............................. 6-51
Stains
...................................... 6-51
Tires
....................................... 6-56
Vinyl ....................................... 6-52
Wheels
..................................... 6-55
Windshield and Wiper Blades
................... 6-53
Clock. Setting the
................................ 3-8
Comfort Controls
................................ 3-1
Compact Disc Care
............................. 3-28
Compact Disc Player
............................ 3-16
Compact Spare Tire
............................. 5-36
Control of a Vehicle .............................. 4-5
ConvenienceNet
............................... 2-46
Convex Outside Mirror
.......................... 2-39
Coolant
....................................... 6-25
Heater. Engine
............................... 2-16
RecoveryTank
............................... 5-15
Courtesy Lamps
................................ 2-37
Courtesy Transportation
........................... 8-6
Cruise Control
................................. 2-32
Customer Assistance for Text Telephone Users
......... 8-3
Customer
Assistance Information ................... 8-1
Customer Satisfaction Procedure .................... 8-1
Cooling System
................................ 5-15
9-2

Finish Damage ................................. 6-56
First Gear
..................................... 2-20
Flashers. Hazard Warning
......................... 5-1
Flat Tire. Changing ............................. 5-23
Fluid Capacities
................................ 6-67
Fluids and Lubricants
............................ 7-47
Foreign Countries. Fuel
........................... 6-4
French Language Manual
11
Front Axle .................................... 6-24
Front Storage Area
.............................. 2-40
Front Towing
.............................. 5-9. 5- 10
Front Turn Signal Lamp Bulb Replacement .......... 6-40
Fuel
.......................................... 6-3
Canada
...................................... 6-3
Filling Your Tank
.............................. 6-5
Gage
....................................... 2-63
In Foreign Countries
........................... 6-4
Regulator
................................... 2-16
Fuses
and Circuit Breakers ....................... 6-61
Gages
.. ...........................
Engine Coolant Temperature .................... 2-62
Engine Oil Pressure
........................... 2-60
Fuel
....................................... 2-63
Garage Door Opener
............................ 2-43
Gear Positions. Automatic Transmission
............. 2- 18
GloveBox .................................... 2-40
Gross Axle Weight Rating
........................ 4-26
Gross Vehicle Weight Rating
...................... 4-26
Guide en FranGais
11
GVWR ....................................... 4-26
GAWR
....................................... 4-26
.. .................................
Halogen
Bulbs ................................ 6-36
Hatch Release
.................................. 2-11
Hazard Warning Flashers .......................... 5-1
Head Restraints ................................. 1-5
Headlamps .................................... 2-35
Bulb Replacement
............................ 6-36
Highkow Beam Changer
...................... 2-30
OnReminder
................................ 2-36
Wiring
..................................... 6-60
Hearing Impaired. Customer Assistance
.............. 8-3
Heating ........................................ 3-5
High-Beam Headlamps
.......................... 2-30
Highway Hypnosis
.............................. 4-20
Hill and Mountain Roads
......................... 4-20
Hitches. Trailer
................................. 4-32
Hood Checking Things Under
......................... 6-7
Prop
....................................... 6-10
Release
...................................... 6-8
Horn
......................................... 2-29
Hydroplaning
.................................. 4-16
Ignition Positions
.............................. 2-14
Inflation. Tire
.................................. 6-43
Inside Daymight Rearview Mirror
................. 2-38
Inspections
.................................... 7-45
Brakesystem
................................ 7-46
Drive Axle
.................................. 7-46
Exhaust Systems
............................. 7-45
Radiator and Heater Hose
...................... 7-45
Steering
.................................... 7-45
Suspension
.................................. 7-45
Throttle Linkage
.............................. 7-45
9-4

Instrumentpanel ............................... 2-50
Brightness Control
.................... i ....... 2-35
Cleaning
.................................... 6-53
Cluster
..................................... 2-52
FuseBlock
.................................. 6-61
Interior Lamps
................................. 2-37 Charging System
........................... 2-55
Check Gages
................................ 2-63
Check Oil
................................... 2-61
Daytime Running Lamps Indicator
............... 2-62
Safety Belt Reminder
..................... 1 - 12. 2-54
Service Engine Soon
.......................... 2-58
Loading Your Vehicle
........................... 4-26 .
J
Locks
ack. Tire .................................... 5-24
Cylinders ................................... 7-42
Jump Starting ................................... 5-2
Door ........................................ 2-5
Key Lock Cylinders Service
..................... 7-42
Keyless Entry System
............................ 2-7
Keys
.......................................... 2-1
Key Lock Cylinder Service ..................... 7-42
PowerDoor
.................................. 2-6
Sliding Door Child Security
..................... 2-10
Steering Column Lock Check
................... 7-44
Lubricants and Fluids
............................ 7-47
Lubrication Service. Body
........................ 7-42
Luggagecarrier
................................ 2-47
Certificationflire
............................. 4-26 Lumbar Controls ................................ 1-2
Service Parts Identification ..................... 6-59
Tire-Loading Information
...................... 4-26
Vehicle Identification Number
................... 6-59
Lamps ........................................ 2-35
Dome
...................................... 2-37
Interior
..................................... 2-37
OnReminder
................................ 2-36
Latches. Seatback ................................ 1-5
Leaving Your Vehicle ............................. 2-6
Leaving Your Vehicle with the Engine Running
....... 2-24
Lighter
....................................... 2-48
Lights
Air Bag Readiness ....................... 1-25. 2-54
Anti-Lock Brake System Warning
............ 2-57. 4-6
Brake System Warning
......................... 2-57 Maintenance.
Normal Replacement Parts
........... 6-69
Maintenance Record
............................ 7-49
Maintenance Schedule
............................ 7-1
Long Trip/Highway Definition
................... 7-5
Long TripMighway Intervals
..................... 7-5
Owner Checks and Services
..................... 7-41
Periodic Maintenance Inspections
................ 7-45
Recommended Fluids and Lubricants
............. 7-47
Scheduled Maintenance Services
.................. 7-2
Short Trip/City Definition
....................... 7-4
Short Trip/City Intervals ........................ 7-4
Maintenance. Underbody ......................... 6-X
9-5