check engine CHEVROLET ASTRO 1997 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Brakes
Brake Fluid
have your brake system fixed, since a leak means that
sooner or later your brakes won’t work well, or won’t
work at all.
So, it isn’t a good idea to “top off’ your brake fluid.
Adding brake fluid won’t correct a leak.
If you add fluid
when your linings are worn,
then you’ll have too much
fluid when
you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done
on the brake hydraulic system.
Your brake master cylinder reservoir
is here. It is filled
with DOT-3 brake fluid.
There are only two reasons why
the brake fluid level in
the reservoir might go down. The first is that the brake
fluid goes down
to an acceptable level during normal
brake lining wear. When new linings are put
in, the fluid
level goes back up. The other reason is that fluid is
leaking out of the brake system.
If it is, you should
If you have too much brake fluid, it can spill
on the engine. The fluid
will burn if the engine
is hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work is done
on the brake
hydraulic system.
Refer to the Maintenance Schedule to determine when to
check your brake
fluid. See “Periodic Maintenance
Inspections”
in the Index.

Downloaded from www.Manualslib.com manuals search engine What to Add
Checking Brake Fluid
You can check the brake fluid without taking off the cap.
Just look at the window on the brake fluid reservoir. The
fluid level should be above MIN. If
it isn’t, have your
brake system checked to see
if there is a leak.
After work is done on the brake hydraulic system,
make sure the level
is above MIN and below the top
of the window. When
you do
need brake fluid, use only DOT-3 brake
fluid
-- such as Delco Supreme 11 @ (GM Part
No. 12377967). Use new brake fluid from a sealed
container only.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep
dirt from entering the reservoir.
With the wrong kind of fluid in your brake
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
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Downloaded from www.Manualslib.com manuals search engine Tires
Your new vehicle comes with high-quality tires made by
a leading tire manufacturer. If you ever have questions
about your tire warranty and where to obtain service,
see your warranty booklet for details.
I
1
Poorly maintained and improperly used tires
are dangerous.
Overloading your tires can cause
overheating
as a result of too much friction.
You could have an air-out and a serious
accident. See “Loading Your Vehicle” in
the Index.
CAUTION: (Continued)
Underinflated tires pose the same danger as
overloaded tires. The resulting accident
could cause serious injury. Check all tires
frequently to maintain the recommended
pressure. Tire pressure should be checked
when your tires are cold.
cut, punctured or broken by a sudden
impact
-- such as when you hit a pothole.
Keep tires at the recommended pressure.
Worn, old tires can cause accidents. If your
tread is badly worn, or if your tires have
been damaged, replace them.
Overinflated tires are more likely to be
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Downloaded from www.Manualslib.com manuals search engine Inflation -- Tire Pressure
The CertificationRire label, which is on the rear edge of
the driver’s door, shows the correct inflation pressures
for your
tires when they’re cold. “Cold” means your
vehicle has been sitting for at least three hours or driven
no more than
1 mile (1.6 km).
NOTICE:
Don’t let anyone tell you that underinflation or
overinflation is all right.
It’s not. If your tires
don’t have enough
air (underinflation), you can
get the following:
Too much flexing
Too much heat
0 Tire overloading
Bad wear
Bad handling
Bad fuel economy.
NOTICE: (Continued) NOTICE: (Continued)
If your tires have too much air
(overinflation),
you can get the following:
0 Unusual wear
0 Bad handling
Rough ride
0 Needless damage from road hazards.
When
to Check
Check your tires once a month or more.
Don’t forget your compact spare tire.
It should be at
60 psi (420 kPa).
How to Check
use a
good quality pocket-type gage to check tire
pressure.
You can’t tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they’re underinflated.
Be sure to put the valve caps back
on the valve stems.
They help prevent leaks by keeping
out dirt and moisture.
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Downloaded from www.Manualslib.com manuals search engine Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
( 10 000 to 1 3 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See “When It’s Time for New Tires’’ and
“Wheel Replacement” later in this section for
more information.
The purpose
of regular rotation is to achieve more
uniform wear
for all tires on the vehicle. The first
rotation is the most important. See “Scheduled
Maintenance Services”
in the Index for scheduled
rotation intervals. When rotating your tires, always
use the
correct rotation
pattern shown here.
Don’t include the compact spare tire in your
tire rotation.
After the tires have been rotated, adjust the front and
rear inflation pressures
as shown on the
Certificatioflire label. Make certain that all wheel nuts
are properly tightened. See “Wheel Nut Torque” in
the Index.
Rust or dirt on a wheel, or on the parts to which
it is fastened, can make wheel nuts become loose
after
a time. The wheel could come off and cause
an accident. When you change
a wheel, remove
any rust or dirt from places where the wheel
attaches to the vehicle. In an emergency,
you can
use a cloth
or a paper towel to do this; but be
sure to use
a scraper or wire brush later, if you
need to, to get all the rust or dirt off. (See
“Changing
a Flat Tire” in the Index.)
~ 6-45

Downloaded from www.Manualslib.com manuals search engine When It’s Time for New Tires
- One way to tell when it’s
time for new tires is to
check
the treadwear
indicators, which will
appear when your tires have
only
1/16 inch (1.6 mm) or
less of tread remaining.
The tire has a bump, bulge or split.
0 The tire has a puncture, cut or other damage that
can’t be repaired well because of the size or location
of the damage.
Buying New Tires
To find out what kind and size of tires you need, look at
the Certificationrnire label.
You need
a new tire if any of the following statements
are true:
0 You can see the indicators at three or more places
around the tire.
0 You can see cord or fabric showing through the tire’s
rubber.
The tread or sidewall is cracked, cut or snagged deep
enough to show cord or fabric. The tires installed
on your vehicle when
it was new had
a Tire Performance Criteria Specification (TPC Spec)
number on each tire’s sidewall. When
you get new tires,
get ones with that same TPC Spec number. That way
your vehicle will continue to have tires that are designed
to give proper endurance, handling,
speed rating,
traction, ride and other things during normal service on
your vehicle.
If your tires have an all-season tread
design, the TPC number will be followed by an
“MS”
(for mud and snow).
If you ever replace your tires with those not having a
TPC Spec number, make sure they are
the same size,
load range, speed rating and construction type (bias,
bias-belted or radial)
as your original tires.
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Downloaded from www.Manualslib.com manuals search engine Cleanjng the Outside of the Windshield,
Backglass
and Wiper Blades
If the windshield is not clear after using the windshield
washer, or if the wiper blade chatters when running, wax,
sap or other material may be
on the blade or windshield.
Clean the outside
of the windshield with GM
Windshield Cleaner, Bon-Ami@ Powder
(non-scratching glass cleaning powder), GM Part
No. 105001 1. The windshield is clean if beads do not
form when you rinse it with water.
Grime from the windshield will stick to the wiper blades
and affect their performance. Clean the blade by wiping
vigorously with a cloth soaked
in full-strength windshield
washer solvent. Then rinse
the blade with water.
Check
the wiper blades and clean them as necessary;
replace worn blades.
Weatherstrips
Silicone grease on weatherstrips will make them last
longer, seal better, and
not stick or squeak. Apply
silicone grease with a clean cloth at least every six
months. During very cold, damp weather more frequent
application may be required. (See “Recommended
Fluids and Lubricants”
in the Index.)
Cleaning the Outside of Your Vehicle
The paint finish on your vehicle provides beauty, depth
of color, gloss retention and durability.
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Downloaded from www.Manualslib.com manuals search engine Vehicle Identification Number (VIN)
This is the legal identifier for your vehicle. It appears on
a plate
in the front corner of the instrument panel, on the
driver’s side. You can
see it if you look through the
windshield from outside your vehicle. The VTN also
appears
on the Vehicle Certification and Service Parts
labels and the certificates of title and registration.
Engine Identification
The 8th character in your VIN is the engine code. This
code will help you identify your engine, specifications
and replacement
parts.
Service Parts Identification Label
You’ll find this label on the inside of the front storage
compartment door. It’s very helpful if you ever need to
order parts. On this label
is:
your VIN,
the model designation,
0 paint information and
0 a list of all production options and
special equipment.
Be sure that this label is not removed from the vehicle.
Electrical System
Add-on Electrical Equipment
NOTICE:
Don’t add anything electrical to your vehicle
unless you check with
your dealer first. Some
electrical equipment can damage your vehicle
and the damage wouldn’t be covered by
your
warranty. Some add-on electrical equipment
can keep other components from working as
they should.
Your vehicle has an air bag system. Before attempting to
add anything electrical
to your vehicle, see “Servicing
Your
Air Bag-Equipped Vehicle’’ in the Index.
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Downloaded from www.Manualslib.com manuals search engine Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to
go on and off, or in some cases to remain off.
If this happens, have your headlamp wiring checked
right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due
to heavy
snow, etc., the wiper will stop until
the motor cools. If
the overload is caused by some electrical problem and
not snow, etc., be sure
to get it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load
is too heavy, the circuit breaker opens and closes,
protecting the circuit
until the problem is fixed or
goes away.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance
of fires caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band
is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical size
and rating.
Spare fuses and a fuse puller are located in the
underhood electrical center. You can remove fuses with
the fuse puller. Remember to replace
any of the spare
fuses
you use, so you will have some if you ever need
them again.
If you ever have a problem on the road and don’t have
a spare fuse,
you can “borrow” one that has the same
amperage. Just pick some feature of your vehicle that
you can get along without -- like the radio or cigarette
lighter
-- and use its fuse, if it is the correct amperage.
Replace
it as soon as you can.
There are two fuse blocks in your vehicle: one is inside
the vehicle and one is
in the engine compartment.
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Downloaded from www.Manualslib.com manuals search engine Replacement Bulbs
Exterior Lamps Quantity Trade No.
Halogen Headlamps - 2 H6054
Sealed Beam
Halogen Headlamps
-
Composite
2 9006 (Low Beam)
Halogen Headlamps
-
Composite Parking, Turn
Signal Lamps
Rear, Stoplamps
Sidemarker Lamps
Back-up Lamps 2
2
2
4
2
9005 (High Beam)
3 157NA
2057
194
1156
Capacities and Specifications
All capacities are approximate. English and metric
conversions are given.
Please refer to “Recommended Fluids and Lubricants”
in the Index for more information.
Engine Specifications
Engine ............... “VORTEC” 4300 V6 SFI*
RPO ................................... L35
Firing Order ...................... 1-6-5-4-3-2
Horsepower
................... 190 at 4,400 rpm
Thermostat Specification
........... 195 “F (9 1 “C)
*Sequential Fuel Injection
Wheel Nut Torque
Base or Optional Wheel ....... 100 lb-ft (140 N-m)
Tire Pressures
......... See “Loading Your Vehicle”
in the Index.
Cooling System Capacity
Quantity”
without Rear Heater
13.5 quarts (12.8 L)
Quantity*
with Rear Heater
16.5 quarts (15.5 L)
After refill, the level
must be checked.
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