light CHEVROLET ASTRO 1998 2.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine FuseKircuit Breaker Usage
12
13
14
15
16
17
L, M 1, M2 Blower Motor, Rear A/C
Relay Coil, Front Cont. Temp. Door
Motor,
HI Blower Relay, Defogger
Timer Coil
Cigar Lighter, Door Lock Switches,
Dutch Door Release Module
Cluster Illum, HVAC Controls, Chime
Module, Radio Illumination, Rear Heat
Switch Illumination, Rear
Wiper/Washer Switch Illumination,
Rear Liftgate Switch Illumination,
Remote Cassette Illumination, O/H
Console
DRL Lamps
Front Turn Signals, Rear Turn Signals,
Trailer Turn Signals, Back-up Lamps,
BTSI Solenoid
Radio: ATC (Standby), 2000 Series
(Main Feed), Rear Seat Audio Controls 19
20
FuseKircuit
Breaker Usage
18 VCM-Ign 3, VCM-Brake, LCWAL,
Cruise Stepper Motor Signal
Radio: ATC (Main Feed),
2000 Series
(Standby)
PRNDL/ Odometer, TCC Enable and
PWM Solenoid, Shift A and Shift B
Solenoids, 3-2 Downshift Solenoid
21
22
23
24
A
B Not Used
Security/Steering Module
Rear Wiper, Rear Washer Pump
Not Used (Circuit Breaker) Power Door
Lock
Relay, 6-way Power Seat, Remote
Control Door Lock Receiver, Dutch
Door Module, Dutch Door Release
(Circuit Breaker) Power Windows
6-63

Downloaded from www.Manualslib.com manuals search engine Underhood Electrical Center
c
SThRTER ENABLE ENABLE =CLAY
(,,,) (-) (COLI-
I
I
[ LIGHTING 1
(7)
(T)
(-)
(-)
The underhood electrical center is located toward the
rear
of the engine compartment on the driver’s side.
Lift the hood and open
the cover to gain access to this
fuse block.
Feed Usage
AUX B Upfitter Battery Feed
AUX A Upfitter Accessory Feed
Relay
A/C Relay (Rear Heat and A/C)
Upfitter Accessory Relay
Starter Enable Relay
A/C Enable Relay
Export Only Relay
Fuel Pump Relay
6-64

Downloaded from www.Manualslib.com manuals search engine Fuse/Circuit Breaker Usage
UPFIT-BATT Upfitter Battery Power Stud, Trailer
UPFIT-ACCY Upfitter Accessory Relay
Wiring
Harness
Spare
Fuse Puller*
Spare
Spare
ECM-B
HORN
A/C COMP
RR DEFOG
ENG-I
Fuse/Circuit Breaker Usage
IGN-E
ECM-I
Not used
LIGHTING
Not used
Not used Fuel Pump Relay and Motor, VCM,
Oil Pressure Switch/Sender
Horn Relay and Horn
A/C Enable Relay and Compressor
Heater-A/C Control Selector Switch,
Rear Window Defogger
Oxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister Purge
Solenoid, Linear EGR Valve
Solenoid, VCM EGR HI BATT
IGN A
IGN B
ABS
NC
RR HTRIAC
Spare A/C
Enable Relay Coil
Fuel Injectors
1-6, Crankshaft
Position Sensor, VCM, Coil Driver
Module (EST)
Park Lamps Fuse, DRL Fuse,
Headlamp and Panel Dimmer Switch
SteeringBecurity Fuse, Courtesy
Fuse, ACSY CB, Stop/Hazard Fuse,
Auxiliary Power Fuse, Cigar Lighter
Fuse, Radio Battery Fuse
Starter Relay, Ignition Switch
Ignition Switch
Electronic Brake Control Module Blower Motor Resistor, Blower
Relay
Auxiliary Heater NC Relay
Not used
*A fuse puller is included
in the underhood electrical
center. You will also find spare fuses.
6-65

Downloaded from www.Manualslib.com manuals search engine At Least Twice a Year Automatic lkansmission Check
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages are
working properly. If your vehicle has a built-in child
restraint, also periodically make sure the harness straps,
latch plates, buckle, clip, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt and built-in child restraint system parts. If
you see anything that might keep a safety belt or built-in
child restraint system from doing its
job, have it
repaired. Have any torn or frayed safety belts or harness
straps replaced.
Also look for
any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag system
does
not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace blade
inserts that appear worn or damaged or that streak or
miss areas
of the windshield. Also see “Wiper Blades,
Cleaning” in the Index. Check the transmission fluid
level; add if needed.
See
“Automatic Transmission’’ in the Index. A fluid loss
may indicate a problem. Check the system and repair
if needed.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part
D.
Body Lubrication Service
Lubricate all body door hinges, the body hood, fuel
door and rear compartment hinges, latches and locks
including interior glove box and console doors, and any
moving seat hardware. Lubricate the hood safety lever
pivot and prop rod pivot. Part
D tells you what to use.
More frequent lubrication may be required when
exposed to a corrosive environment.
7-42

Downloaded from www.Manualslib.com manuals search engine ROADSIDE Courtesy TM Care PROVIDES:
Roadside Basic Care services (as outlined previously)
Plus:
FREE Non-Warranty Towing (to the closest dealer
from a legal roadway)
FREE Locksmith/Key Service (when keys are lost
0 FREE Flat Tire Service (spare installed on the road)
on
the road or locked inside)
FREE Jump Start (at home or on the road)
0 FREE Fuel Delivery ($5 of fuel delivered on
the road) Chevrolet offers Courtesy Transportation
for customers
needing warranty service. Courtesy Transportation will
be offered in conjunction with the coverage provided by the Bumper
to Bumper New Vehicle Limited Warranty
to eligible purchasers of 1998 Chevrolet passenger car
and light duty trucks. (Please see your selling dealer
for details.)
Note:
Courtesy Care is available to retail and retail lease
customers operating 1998 and newer Chevrolet vehicles
for a period
of 3 years/36,000 miles (60 000 km),
whichever occurs first. All
Courtesy Care services must
be pre-arranged by Chevrolet Roadside or dealer
Service Management.
Basic Care and Courtesy Care are not part of or
included
in the coverage provided by the New Vehicle
Limited Warranty. Chevrolet reserves the right to
modify or discontinue
Basic Care and Courtesy Care
at any time.
8-6

Downloaded from www.Manualslib.com manuals search engine Courtesy Transportation
Chevrolet offers Courtesy Transportation for customers
needing warranty service. Courtesy Transportation will
be offered in conjunction with the coverage provided by
the Bumper to Bumper New Vehicle Limited Warranty
to retail purchasers
of 1998 Chevrolet passenger cars
and light duty trucks (please see your selling dealer
for details).
Courtesy Transportation includes:
0 One way shuttle ride for any warranty repair
completed during the same day.
Up to $30 maximum daily vehicle rental allowance
0 Up to $30 maximum daily cab, bus or other
for
any overnight warranty repair up
to five days, OR
transportation allowance in lieu of rental for any
overnight warranty repair up to five days,
OR
Up to $10 daily fuel allowance for rides provided by
another person (i.e,, friend, neighbor, etc.)
in lieu of
rental for any Overnight warranty repair up to five days.
Note: All Courtesy Transportation arrangements
will be administered by your Chevrolet dealer
service management. Claim amounts should
reflect all actual costs.
Chevrolet Courtesy Transportation is not part of the
Bumper to Bumper New Vehicle Limited Warranty.
Chevrolet reserves
the right to make any changes or
discontinue Courtesy Transportation at any time
without notification.
Chevrolet dealer.
0 For additional program details, contact your
Some state insurance regulations make
it impractical to
rent vehicles to people under 21 years of age. If you are
under
21 and have difficulty renting a vehicle, Chevrolet
will reimburse up to $30/day for documented
transportation
you receive.
For warranty repairs during the Complete Vehicle
Coverage period
in the New Vehicle Limited Warranty,
interim transportation may be available under the
Courtesy Transportation Program. Please consult your
dealer for details, The Roadside Assistance program is
available only
in the United States and Canada.
In Canada, please consult your GM dealer for
information on Courtesy Transportation.
8-8

Downloaded from www.Manualslib.com manuals search engine ORDER TOLL FREE Orders will be mailed within 10 days of receipt. Please allow ade uate time for postal
(NOTE: For Credit Card Holders Only) service. If further information is needed, write to the address s gn own below or call
(Monday-Friday 8:OO AM - 6:OO PM EST) information within 30 days of delivery. On returns, a re-stocking fee may be applied 1-800-782-4356 1-800-782-4356. Material cannot be returned for credit without packing slip with return
FAX Orders Only 1-31 3-865-5927 against the original order.
PUBLICATION FORM ITEM DESCRIPTION VEHICLE MODEL PRICE
EACH* TOTAL
NUMBER NAME YEAR PRICE
Service Manual 1998 $90.00
Car
& Light Truck
Transmission Unit Repair 1998
$40.00
Owner’s Manual In Portfolio 1998 $1
5.00
Owner’s Manual Without Portfolio
1998 $1 0.00
QTYm
1
9
9
8
G
S
H
I
P
T
0
NOTE: Dealers and Companies please provide dealer or company name, and also the
name of the person to whose attention the shipment should be sent.
Mail completed order form to:
For purchases outside U.S.A. please write
to the above address for quotation.
HELM, INCORPORATED P.O. Box 07130 Detroit, MI 48207
(CUSTOMER’S NAME)
(ATTENTION)
(STREET ADDRESS-NO P.O.
BOX NUMBERS)
(CITY) (STATE) (ZIP CODE)
DAYTIME TELEPHONE NO.
0
AREA CODE
GM-CHE-ORD98 *(Prices are subject to change without notice and without incurring
obligation. Allow ample time for delivery.)
L
-
P
A
Y
M
E
N
T
TOTAL MATERIAL
Order payable to Michigan Purchasers
Helm, Inc. (USA funds add 6% sales tax
only - do not send cash.) U.S. Order Processing
Mastercard
c] VISA
0 Discover
Account Number:
UIn tun UIn uIn
Expiration m ml Check here if your billing address
Date mo/yr: is different from your shipping
address shown.
CUSTOMER SIGNATURE L
are to make checks payable in US. funds. To cover Canadian postage, add $1 1.50 plus the
Note to Canadian Customers: All listed prices are quoted
in U.S. funds. Canadian residents
U.S. order processing.

Downloaded from www.Manualslib.com manuals search engine Section 9 Index
Accessory Power Outlet ......................... 2-50
Add-on Equipment ............................. 4-28
AirBag
....................................... 1-26
Adding Equipment
............................ 1-32
How Does
it Restrain .......................... 1-30
How
it Works ................................ 1-28
Location
.................................... 1-28
Readiness Light
......................... 1.27. 2.58
Servicing
................................... 1-31
What Makes
it Inflate .......................... 1-29
What Will You See After
it Inflates ............... 1-30
When Should it Inflate ......................... I -29
AirCleanerFilter
............................... 6-19
Air Conditioning
................................ 3-5
Air Conditioning Refrigerants
..................... 6-68
Alignment and Balance. Tire
...................... 6-48
All-Wheel Drive
.......................... 2.28. 6.23
Aluminum Wheels. Cleaning ...................... 6-56
Antenna. Fixed Mast
............................ 3-30
Antifreeze
..................................... 6-25
Anti-Lock Brake System Warning Light
................ 2.61. 4.7
Brakes
...................................... 4-7
Anti.Theft. Radio
.............................. 3-26
Appearance Care
............................... 6-5 1
Appearance Care Materials ....................... 6-58
Arbitration Program .............................. 8-9
Ashtrays
...................................... 2-48 Audio Equipment.
Adding
...................... 3-28
Audio Systems
........................... ... 3-9
Automatic Transmission Check
........................... 7-42
Transmission Operation
........................ 2-19
Transmission Fluid
............................ 6-20
Front
......... ... ................... 6-24
Locking Rear
.............................. 2-28
Rear
...... ............................ 6-25
Axle
Battery
...................................... 6-35
Jump Starting ................................. 5-3
Replacement. Remote Keyless Entry
............... 2-9
Warnings .................................... 5-3
BBB Auto Line ................................. 8-9
Better Business Bureau Mediation
................... 8-9
Blizzard ...................................... 4-24
Brake Adjustment
................ .............. 6-35
Fluid
....................................... 6-31
Master Cylinder
.............................. 6-31
Parking
..................................... 2-22
PedalTravel
................................. 6-35
Replacing System Parts
........................ 6-35
Trailer
...................................... 4-32
Transmission Shift Interlock Check
............... 7-43
9-1

Downloaded from www.Manualslib.com manuals search engine Brake (Continued)
Wear
..................................
Brakes. Anti-Lock .........................
Braking ..................................
Braking in Emergencies .....................
Break-In. New Vehicle .....................
BTSI Check ..............................
Built-in Child Restraint .....................
Bulb Replacement ........................
System Warning Light ....................
Canadian Roadside Assistance ..............
Capacities and Specifications .................
Carbon Monoxide ..... 2- 13.2.27.2.30.4.25.
Care
of Compact Disc Player .................
Care of Your Cassette Tape Player .............
Care of Your Compact Discs .................
Cassette Deck Service ......................
Cassette Tape Player .......................
Cassette Tape Player Care ...................
Center Passenger Position ...................
Certification/Tire Label .....................
Chains. Safety ............................
Chains. Tire ..............................
Changing a Flat Tire ........................
Charging System Light .....................
Check Gages Light .........................
Checking Transmission Fluid Hot .............
Checking Your Restraint Systems .............
Chemical Paint Spotting .....................
Child Restraints ...........................
Care ..................................
Cleaning ...............................
9-2
..... 6-34
..... 2-60
...... 4-7
...... 4-6
...... 4-8
..... 2-15
..... 7-43
..... 1-44
.... 6-36
...... 8-7
..... 6-67
4.32. 4.33
..... 3-30
..... 3-29
..... 3-30
..... 7-41
3-1 1. 3.13
..... 3-29
..... 1-38
..... 4-26
..... 4-32
..... 6-50
..... 5-23
..... 2-59
..... 2-66
..... 6-21
..... 1-68
..... 6-57
..... 1-52
..... 6-53
..... 6-53 Securing
in a Rear
Outside Seat Position ........... 1-58
Securing in the Center Seat Position .............. 1-60
Securing
in the Right Front Seat Position .......... 1-62
TopStrap
................................... 1-58
Where to Put ........................... 1-56. 1-57
Cigarette Lighter ............................... 2-48
Circuit Breakers and Fuses
....................... 6-61
Cleaner.
Air Filter .............................. 6-19
Cleaning
Aluminum Wheels ............................ 6-56
Built-in Child Restraint ........................ 6-53
Fabric
...................................... 6-52
Glass ....................................... 6-54
Inside
of Your Vehicle ......................... 6-51
Instrument Panel
............................. 6-53
Leather
..................................... 6-53
Outside of Your Vehicle
........................ 6-55
Stains ...................................... 6-52
Tires
....................................... 6-56
Wheels
..................................... 6-56
Windshield and Wiper Blades
................... 6-54
Clock. Setting the
................................ 3-9
Comfort Controls
................................ 3-2
Compact Disc Care
............................. 3-30
Compact Disc Player
....................... 3-19. 3-24
Compact Spare Tire
............................. 5-36
Control
of a Vehicle .............................. 4-5
ConvenienceNet
............................... 2-47
Convex Outside Mirror
.......................... 2-41
Coolant
....................................... 6-25
Heater. Engine
............................... 2-18
Recovery Tank ............................... 5-16
Special Problems
................. ....... 6-52
Vinyl ....................................... 6-53

Downloaded from www.Manualslib.com manuals search engine Cooling System .................. ... 5-15
Customer Assistance for Text Telephone Users ......... 8-4
Courtesy Transportation
......................... 8-8
Cruise Control
................................. 2-34
Customer Assistance Information
................... 8- I
Customer Satisfaction Procedure .................... 8-2
Damage. Finish
............................... 6-57
Damage. Sheet Metal ............................ 6-57
Daytime Running Lamps
......................... 2-38
Daytime Running Lamps Indicator Light
............ 2-66
Dead Battery
................................... 5-3
Defects. Reporting Safety
................... 8- IO. 8- 1 1
Defensive Driving ............................... 4-2
Defogger. Rear Window
.......................... 3-8
Defrosting
..................................... 3-6
Dimensions. Vehicle
............................ 6-69
Dome Lamps
.............................. 2-39
Door Front
.......... ........................ 2-4
Rear
........................................ 2-4
Sliding
..................................... 2-10
Drive Position ................................. 2-21
Driver Position
................................. 1 - I 8
Driving
City
........................................ 4-17
Defensive
.................................... 4-2
Drunken
..................................... 4-2
Freeway
.................................... 4-18
InaBlizzard
................................. 4-24
In Foreign Countries
........................... 6-5
IntheRain .................................. 4-15
Locks
....................................... 2-6 Night
...................................... 4-13
OnCurves
................................... 4-9
On Grades While Towing a Trailer
............... 4-35
On
Hill and Mountain Roads .................... 4-21
OnSnowandIce ............................. 4-23
Through Water
............................... 4-17
WetRoads
.................................. 4-15
Winter
...................................... 4-22
With
a Trailer ................................ 4-33
Drunken Driving
................................ 4-2
Electrical Equipment. Adding
.......... 2-18. 3-28. 6-60
Electrical System
............................... 6-60
Engine
........................................ 6-9
Coolant
..................................... 6-25
Coolant Heater
............................... 2-18
Coolant Level Check
.......................... 7-41
Cooling System Capacity
....................... 6-67
Cover
...................................... 6-15
Exhaust
................. 2-13.2-27.2.30.4.25. 4.33
FuseBlock
.................................. 6-64
Identification
................................ 6-59
OilLevelCheck
.............................. 7-41
Overheating
................................. 5-13
Running While Parked
......................... 2-27
Specifications
................................ 6-67
Starting
..................................... 2-17
Temperature Gage
............................ 2-61
Engineoil
.................................... 6-10
Adding ..................................... 6-12
Additives
................................... 6-14
Checking
................................... 6-11
Pressure Gage
................................ 2-64
9-3