oil CHEVROLET ASTRO 2003 Owner's Manual

If there seems to be no leak, start the engine again. How to Add Coolant to the Coolant
The engine cooling fan speed should increase when idle
speed is doubled by pushing the accelerator pedal
Recovery Tank
down. If it doesn’t, your vehicle needs service. Turn off If you haven’t found a problem yet, but the coolant level
the engine. isn’t at the
ADD mark, add a 50/50 mixture of clean
Nofice: Engine damage from running your engine
without coolant isn’t covered by your warranty.
Notice: When adding coolant, it is important that
you use only
DEX-COOL@ (silicate-free) coolant.
If coolant other than DEX-COOL@’ is added to the
system, premature engine, heater core or radiator
corrosion may result.
In addition, the engine coolant
will require change sooner
- at 30,000 miles
(50 000 km) or 24 months, whichever occurs first.
Damage caused by the use of coolant other than
DEX-COOL@ is not covered by your new vehicle
warranty.
drinkable wafer, and DEX-COOL@ engine coolant at
the coolant recovery tank. See
Engine Coolant on
page 5-28 for more information.
Adding only p.,,n water to your coG...rg
system can be dangerous. Plain water, or
some other
liquid such as alcohol, can boil
before the proper coolant mixture will. Your
vehicle’s coolant warning system
is set for the
proper coolant mixture. With plain water or the
wrong mixture, your engine could get too hot but you wouldn’t get the overheat warning.
Your engine could catch fire and you or others
could be burned. Use a
50/50 mixture of clean,
drinkable water and DEX COOL@ coolant.
5-34

Notice:
0 Using the wrong fluid can badly damage brake
system parts. For example, just a few drops
of
mineral-based oil, such as engine oil, in your
brake system can damage brake system
parts
so badly that they’ll have to be replaced.
Don’t let someone put in the wrong kind of fluid.
If you spill brake fluid on your vehicle’s painted
surfaces, the paint finish can be damaged.
Be careful not to spill brake fluid on your
vehicle. If you do, wash
it off immediately.
See “Appearance Care”
in the Index.
What to Add
When you do need brake fluid, use only DOT-3 brake
fluid. Use new brake fluid from a sealed container
only. See
Part D: Recommended Fluids and Lubricants
on page 6-32.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This will help keep dirt
from enterinn the reservoir.
I
With the VI .-.. =I kir.- of flui, .n your b.,.re
system, your brakes may not work well, or they
may not even work at all. This could cause a
crash. Always use the proper brake fluid.
5-44

9. Remove any rust or dirt from the wheel bolts,
mounting surfaces and spare wheel.
Rust or dirt on
the wheel, or on the parts to
which
it is fastened, can make the wheel nuts
become loose after
a time. The wheel could
come
off and cause an accident. When you
change a wheel, remove any rust or
dirt from
the places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use
a scraper or wire brush later, if you need to,
to get all the rust
or dirt off.
10. Put on the compact spare tire. Put the nuts on by
hand. Make sure the cone-shaped end is toward
the wheel. Tighten each nut by hand until the wheel
is held against the hub.
If a nut can’t be turned
by hand, use the extension and see your dealer as
soon as possible.
Never use oil or grease on studs or nuts. If you
do, the nuts might come
loose. Your wheel
could fall
off, causing a serious accident.
-
11. Lower the vehicle by turning the ratchet
counterclockwise. Lower the jack completely.
5-79

Here are some cleaning tips:
Always read the instructions on the cleaner label.
Clean up stains as soon as you can - before
Carefully scrape off any excess stain.
they set.
Use
a clean cloth or sponge, and change to a clean
area often. A soft brush may be used
if stains are
stubborn.
If a ring forms on fabric after spot cleaning,
clean the entire area immediately or it will set.
Using Cleaner on Fabric
1. Vacuum and brush the area to remove any loose dirt.
2. Always clean a whole trim panel or section.
Mask surrounding trim along stitch or welt lines.
3. Follow the directions on the container label.
4. Apply cleaner with a clean sponge. Don’t saturate
5. As soon as you’ve cleaned the section, use a
the
material and don’t rub it roughly.
sponge to remove any excess cleaner.
6. Wipe cleaned area with a clean, water-dampened
towel or cloth.
Special Fabric Cleaning Problems
Stains caused by such things as catsup, coffee (black),
egg, fruit, fruit juice, milk,
soft drinks, vomit, urine
and blood can be removed as follows:
1. Carefully scrape off excess stain, then sponge the
2. If a stain remains, follow the cleaner instructions
soiled area with cool
water.
described earlier.
3. If an odor lingers after cleaning vomit or urine,
treat the area with a watedbaking soda solution:
1 teaspoon (5 ml) of baking soda to 1 cup (250 ml)
of lukewarm water.
4. Let dry.
Stains caused by candy, ice cream, mayonnaise, chili
sauce and unknown stains can be removed as follows:
1. Carefully scrape off excess stain.
2. Clean with cool water and allow to dry completely.
3. If a stain remains, follow the cleaner instructions
described earlier.
7. Wipe with a clean cloth and let dry.
5-84

Vinyl Top of the Instrument Panel
Use warm water and a clean cloth.
Rub with a clean, damp cloth to remove dirt.
You may have to
do this more than once.
0 Things like tar, asphalt and shoe polish will stain if
you don’t get them off quickly. Use a clean cloth
and vinyl/leather cleaner. See your dealer for
this product.
Leather
Use a soft cloth with lukewarm water and a mild soap or
saddle soap and wipe dry with a soft cloth. Then, let
the leather dry naturally.
Do not use heat to dry.
0 For stubborn stains, use a leather cleaner. See your
dealer for this product.
0 Never use oils, varnishes, solvent-based or abrasive
cleaners, furniture polish or shoe polish on leather.
Soiled or stained leather should be cleaned
immediately.
If dirt is allowed to work into the finish,
it can harm the leather. Use only
mild soap and water to clean the top surfaces
of the instrument panel. Sprays containing silicones
or waxes may cause annoying reflections in the
windshield and even make it difficult to see through the
windshield under certain conditions.
Interior Plastic Components
Use only a mild soap and water solution on a soft cloth
or sponge. Commercial cleaners may affect the
surface finish.
Glass Surfaces
Glass should be cleaned often. GM Glass Cleaner
or a liquid household glass cleaner will remove normal
tobacco smoke and dust films on interior glass.
See
GM Vehicle Care/Appearance Materials on
page
5-89.
Notice: Don’t use abrasive cleaners on glass,
because they may cause scratches. Avoid placing
decals on the inside rear window, since they may
have to be scraped
off later. If abrasive cleaners are
used on the inside of the rear window, an electric
defogger element may be damaged. Any temporary
license should not be attached across the
defogger grid.
5-85

Finish Care Protecting Exterior Bright Metal Parts
Occasional waxing or mild polishing of your vehicle by
hand may be necessary to remove residue from the
paint finish. You can get GM-approved cleaning products
from your dealer. See
GM Vehicle Care/Appearance
Materials on page
5-89.
If your vehicle has a “basecoaflclearcoat” paint finish.
The clearcoat gives more depth and gloss to the colored
basecoat. Always use waxes and polishes that are
non-abrasive and made for a basecoaflclearcoat
paint finish.
Nofice: Machine compounding or aggressive
polishing on a basecoatlclearcoat paint finish may
dull the finish or leave swirl marks.
Foreign materials such as calcium chloride and other
salts, ice melting agents, road oil and tar, tree sap, bird
droppings, chemicals from industrial chimneys, etc., can
damage your vehicle’s finish
if they remain on painted
surfaces. Wash the vehicle as soon as possible. If
necessary, use non-abrasive cleaners that are marked
safe for painted surfaces to remove foreign matter.
Exterior painted surfaces are subject to aging, weather
and chemical fallout that can take their toll over a
period of years. You can help to keep the paint finish
looking new by keeping your vehicle garaged or covered
whenever possible. Bright metal parts should
be cleaned regularly to keep
their luster. Washing with water is all that is usually
needed. However, you may use chrome polish on
chrome or stainless steel trim,
if necessary.
Use special care with aluminum trim.
To avoid damaging
protective trim, never use auto or chrome polish,
steam or caustic soap to clean aluminum. A coating of
wax, rubbed to high polish, is recommended for all
bright metal parts.
Windshield and Wiper Blades
If the windshield is not clear after using the windshield
washer, or
if the wiper blade chatters when running, wax,
sap or other material may be on the blade or windshield.
Clean the outside of the windshield with a full-strength
glass cleaning liquid. The windshield is clean
if beads
do not form when you rinse it with water.
Grime from the windshield will stick to the wiper blades
and affect their performance. Clean the blade by wiping
vigorously with a cloth soaked in full-strength windshield
washer solvent. Then rinse the blade with water.
Check the wiper blades and clean them as necessary;
replace blades that look worn.
5-87

Underbody Maintenance
Chemicals used for ice and snow removal and dust
control can collect on the underbody.
If these are not
removed, accelerated corrosion (rust} can occur on
the underbody parts such as fuel lines, frame, floor pan
and exhaust system even though they have corrosion
protection.
At least every spring, flush these materials from the
underbody with plain water. Clean any areas where mud
and debris can collect. Dirt packed in close areas of
the frame should be loosened before being flushed.
Your dealer or an underbody car washing system can
do this for you.
Chemical Paint Spotting
Some weather and atmospheric conditions can create a
chemical fallout. Airborne pollutants can fall upon and
attack painted surfaces on your vehicle. This damage can
take two forms; blotchy, ringlet-shaped discolorations,
and small irregular dark spots etched into the paint
surface.
Although no defect in the paint job causes this, GM will
repair, at no charge to the owner, the surfaces of
new vehicles damaged by this fallout condition within
12 months or 12,000 miles (20 000 km) of purchase,
whichever occurs first.
GM Vehicle Care/Appearance
Materials
See your GM dealer for more information on purchasing
the following products.
GM Vehicle Care/Appearance Materials
Descrbtion Usaae I
Polishing Cloth
Dolishina cloth.
Wax-Treated Interior and exterior
Tar and Road Oil
and asPhalt.
Remover Removes
tar, road oil
Chrome Cleaner
stainless steel.
and Polish Use on chrome or
White Sidewall
marks from whitewalls.
Tire Cleaner Removes
soil and black
Vinyl Cleaner Cleans
vinyl tops,
upholstery and
convertible tom.
Glass Cleaner Removes
dirt, grime,
smoke and finaerprints.
5-89

13
14
15
16
Fuse/Circuit Usage Breaker
10 Air Bag System
11 Not Used
12 L, MI, M2 Blower Motor, Rear Air
Conditioning Relay Coil, Front Cont.
Temp. Door Motor, HI Blower Relay.
Defogger Timer Coil
Cigarette Lighter, Door Lock
Switches, Dutch Door Release Module
Cluster Illum, Climate Controls,
Chime Module, Radio Illumination,
Rear Heat Switch Illumination, Rear
Wipermasher Switch Illumination,
Rear Liftgate Switch Illumination,
Remote Cassette Illumination,
Overhead Console, Truck Body
Control Illurnination
Truck Body Module, Headlamp Relay
Front Turn Signals, Rear Turn
Signals, Trailer Turn Signals,
Back-up Lamps, Brake Transmission
Shift Interlock Solenoid 21
22
23
24
A
19
20
FuseKircuit
Usage
Breaker
17 Front Wipers, Front Washer Pump
18 VCM-lgn
3, VCM-Brake, Cruise
Stepper Motor Signal, ATC Module
Instrument Panel Radio: ATC
(Main Feed),
2000 Series (Standby)
PRNDUOdometer, TCC Enable and
PWM Solenoid, Shift A and Shift B
Solenoids, 3-2 Downshift Solenoid, Instrument Panel Cluster, VCM
Module
Powr Adjust Mirrors
Not Used
Rear Wiper, Rear Washer Pump
Not Used
(Circuit Breaker) Power Door Lock
Relay, 6-Way Power Seats
(Circuit Breaker) Power Windows
B
5-95

Usage
Rear/Heat and Air Conditioning
Relays
AIC Relay
(Rear Heat
and AIC)
Relay
Relay
A/C Enable
Relay
Upfitter-ACCY
Upfitter Accessory
Starter Enable Starter
Headlamps Relay
Fuel Pump
Relay Air
Conditioning
Headlamps
Fuel Pump
FuselCircuit
Usage
UPFITTER- Upfitter Battery Power Stud,
BATT Trailer Wiring Harness
UPFITTER- Upfitter Accessory Relay
ACCY
Spare Not used
Spare Not used
Breaker FuselCircuit
Breaker
Spare
ECM-1 B
HORN
AIC COMP
RR HTR/AC ATC
FRT HVAC
ENG-I
IGN-E
ECM-I
Blank
RH HDLMP
LH Headlamp
Blank
Blank
Usage
Not used
Fuel Pump Relay and Motor, VCM,
Oil Pressure Switch/Sender
Horn Relay and Horn
Air Conditioning Enable Relay and
Compressor
Rear Heater and Air Conditioning
Active Transfer Case-L Van
Front Heater and Air Conditioning
Oxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister
Vent Solenoid
Air Conditioning Enable Relay Coil
Fuel Injectors
1-6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
Not Used
Right Headlamp
Left Headlamp
Not Used
Not Used
5-97

Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change.
If a part listed in this manual is not the same as the part used in your vehicle when it
was built, or
if you have any questions, please contact your GM truck dealer.
Part Number
I Engine Oil Filter
PF47*
Positive Crankcase Ventilation (PCV) Valve CV769C*
I Spark Plugs
41 -932*
I Fuel Filter
GF481*
Wiper Blades (Front)
Type
Length Trico 221 101 58
18 inches (45.7 cm)
Wiper Blades (Rear)
Type
Length Trico 22 1 54396
14 inches (35.5 cm)
5-1 01