engine CHEVROLET ASTRO 2003 Owners Manual

Vehicle Damage Warnings
Also, in this book you will find these notices:
Notice: These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
You’ll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a specific component, control,
message, gage or indicator.
If you need help figuring out a specific name of a
component, gage or indicator reference the following
topics:
Seats and Restraint Systems in Section 1
Features and Controls in Section 2
Instrument Panel Overview in Section 3
Climate Controls in Section 3
Warning Lights, Gages and Indicators in Section 3
Audio System(s) in Section 3
Engine Compartment Overview in Section 5
iv

These are some examples of vehicle symbols you may find on your vehicle:
POSSIBLE A
CAUTION INJURY
PROTECT EYES BY
SHIELDING
CAUSTIC
BATTERY
KID COULD
CAUSE
BURNS
AVOID
SPARKS OR FLAMES
SPARK OR COULD
EXPLODE FLAME
\\I/'
BAlTERY I
LATCH BOTH LAP AND
SHOULDER BELTS TO
PROTECT OCCUPANT
*&: @
DO NOT TWIST SAFETY
BELT WHEN AlTACHING
FASTEN SEAT
BELTS
MOVE SEAT FULLY
\!$!
REARWARD /a
SECURE
CHILD
SEAT
PULL BELT
COMPLETELY
rHEN SECURE CHILD SEAT
POWER
WINDOW DO NOT INSTALL
A REAR-FACING
CHILD RESTRAINT IN THIS SEATING POSITION
DO NOT INSTALL A
'ORWARD-FACING CHILD RESTRAINT IN THIS SEATING POSITION
DOOR LOCK UNLOCK LIGHTING
- MASTER SWITCH u- 0 ,
SIGNALS
TURN
LAMPS
Pf
RUNNING ***o
DAYTIME 0.0
LAMPS ea.
LAMPS $0
ENGINE
COOLANT
cc
TEMP
CHARGING
I-1
BATTERY SYSTEM
BRAKE
(a)
ENGINE OIL PRESSURE
Wb
ANTI-LOCK (@)
BRAKES COOLANT
FAN
OWNERS MANUAL
SERVICE
MANUAL
V

e
e
e
Air bags are designed to inflate only once. After they
inflate, you’ll need some new parts for your air bag
system.
If you don’t get them, the air bag system
won’t be there to help protect you in another crash.
A new system will include air bag modules and
possibly other parts. The service manual for your
vehicle covers the need to replace other parts.
Your vehicle is equipped with a crash sensing and
diagnostic module, which records information about
the air bag system. The module records information
about the readiness of the system, when the system
commands air bag inflation and driver’s safety belt
usage at deployment. The module also records
speed, engine rpm, brake and throttle data.
Let only qualified technicians work on your air bag
system. Improper service can mean that your air bag
system won’t work properly. See your dealer for
service.
Notice: If you damage the covering for the driver’s
or the right front passenger’s air bag, the bag
may not work properly. You may have to replace
the air bag module in the steering wheel or both the
air bag module and the instrument panel for the
right front passenger’s air bag.
Do not open or break
the air bag coverings.
Servicing Your Air Bag-Equipped
Vehicle
Air bags affect how your vehicle should be serviced.
There are parts of the air bag system in several places
around your vehicle. You don’t want the system
to
inflate while someone is working on your vehicle.
Your dealer and the service manual have information
about servicing your vehicle and the air bag system.
To purchase a service manual, see
Service Publications
Ordering Informqtion on page
7-1 1.
For up to 10 minutes after the ignition key is
turned off and the battery is disconnected, an
air bag can
still inflate during improper service.
You can be injured if you are close to an air bag
when
it inflates. Avoid wires wrapped with
yellow tape or yellow connectors. They are
probably part of the air bag system. Be sure to
follow proper service procedures, and make sure the person performing work for you
is
qualified to do so.
The air bag system does not need regular maintenance.
1-69

Section 2 Features and controls
Keys ............................................................... 2.2
Remote Keyless Entry System
~ = ~ . = = = = = -2-4
Remote Keyless Entry System Operation
.......... -2-5
Doors and Locks ............................................. 2-7
Door Locks
.................................................... 2.7
Front Doors
................................................... 2.8
Power Door Locks
.......................................... 2-8
Programmable Automatic Door Locks
................ 2.9
Leaving Your Vehicle
................................... -2-10
Sliding Side Door
......................................... -2-1 0
Rear Doors ................................................. -2-1 3
Windows ........................................................ 2.16
Manual Windows
.......................................... 2.16
Power Windows
........................................... -2-1 7
Sun Visors ................................................... 2.17
Theft-Deterrent Systems .................................. 2.18
Passlock@
.................................................... 2.18
Starting and Operating Your Vehicle ................ 2.19
New Vehicle Break-In
.................................... 2.19
Ignition Positions
........ ................... 2.19 Starting
Your Engine
..................................... 2.21
Engine Coolant Heater
.................................. 2.22
Automatic Transmission Operation
................... 2.23
All-Wheel Drive
............................................ 2.26
Parking Brake
.............................................. 2.26
Shifting Into Park (P)
..................................... 2-27
Shifting Out
of Park (P) ................................. 2-29
Parking Over Things That Burn
....................... 2-30
Running Your Engine While You Are Parked
....... 2-31
Engine Exhaust
............................................ 2-30
Mirrors ........................................................... 2.32
Manual Rearview Mirror
................................ -2-32
Outside Manual Mirrors
.................................. 2.32
Outside Power Mirrors
................................... 2.32
Outside Convex Mirror
................................... 2.33
HomeLink@ Transmitter ................................... 2.34
Programming the HomeLink Transmitter
........... 2.35
Storage Areas ................................................ 2.38
Overhead Console
........................................ 2.39
Luggage Carrier
........................................... 2.44
Convenience Net
.......................................... 2.45
2-1

Remote Keyless Entry System
Operation
If your vehicle has this feature, you can lock and unlock
your doors from about
3 feet (4 m) up to 30 feet (9 m)
away using the remote keyless entry transmitter supplied
with your vehicle.
UNLOCK: When you
press UNLOCK, the
driver’s door will unlock
automatically, the parking
lamps will flash and the
interior lights will go on.
If you press UNLOCK again within three seconds,
all doors will unlock.
LOCK: Press LOCK to lock all the doors. Press LOCK
again within three seconds and the horn will chirp.
REAR 2X: When you press the REAR button twice
within three seconds to unlock the rear hatch or cargo
doors, the parking lamps
will flash and the interior lights
will go on. If the engine is running, the automatic
transmission must be in PARK (P) or NEUTRAL (N) for
the REAR
2X button to operate.
& (Panic Alarm): When this button is pressed,
the horn will sound and the headlamps and taillamps
will flash for up to
30 seconds. This can be turned off by
pressing the panic button again, waiting for
30 seconds,
or starting the vehicle.
Matching Transmitter(s) to Your Vehicle
Each remote keyless entry transmitter is coded to
prevent another transmitter from unlocking your vehicle.
If a transmitter is lost or stolen, a replacement can
be purchased through your dealer. Remember to bring
any remaining transmitters with you when you go to
your dealer. When the dealer matches the replacement
transmitter to your vehicle, any remaining transmitters
must also be matched. Once your dealer has coded the
new transmitter, the lost transmitter will not unlock
your vehicle. Each vehicle can have a maximum of
four transmitters matched to
it.
2-5

To fully open the rear
doors, push in on the
clip and
lift the check
assembly up
off the
mounting bracket.
Do this on each door. Replace the check assemblies on
the mounting brackets before closing the doors.
It can be dangerous to drive with the rear
glass open because carbon monoxide (CO)
gas can come into your vehicle. You can’t see
or smell CO.
It can cause unconsciousness
and even death. If you must drive with the rear
glass open or if electrical wiring or other cable
connections must pass through the seal between the body and the rear glass:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the control setting that will force outside air into your vehicle. See ”Climate Controls”
in the Index.
instrument panel, open them
all the way.
If you have air outlets on or under the
See ”Engine Exhaust”
in the Index.
2-1 4

Theft-Deterrent Systems
Vehicle theft is a big business, especially in some cities.
Although your vehicle has a number of theft-deterrent
features, we know that nothing we put on it can make
it impossible to steal. However, there are ways you
can help.
Passlock@
Your vehicle is equipped with the Passlock@
theft-deterrent system.
Passlock@ is a passive theft-deterrent system. Passlock@
enables fuel
if the ignition lock cylinder is turned with
a valid key.
If a correct key is not used or the ignition
lock cylinder is tampered with, fuel is disabled. During normal operation,
the SECURITY light will
go off
approximately five seconds after the key is turned
to RUN.
If the engine stalls and the SECURITY light flashes, wait
until the light stops flashing before trying to restart the
engine. Remember to release the key from START as
soon as the engine starts.
If the engine is running and the SECURITY light comes
on, you will be able to restart the engine
if you turn
the engine
off. However, your Passlock@ system is
not working properly and must be serviced by your
dealer. Your vehicle is not protected by Passlock@ at this
time. You may also want to check the fuse.
See
Fuses and Circuit Breakers on page 5-93.
See your dealer for service.
2-1 8

Starting and Operating
Your Vehicle
New Vehicle Break-in
Nofice: Your vehicle doesn’t need an elaborate
“break-in.” But
it will perform better in the long run
if you follow these guidelines:
e
e
Keep your speed at 55 mph (88 km/h) or less
for
the first 500 miles (805 km).
Don’t drive at any one speed
- fast or
slow
- for the first 500 miles (805 km).
Don’t make full-throttle starts.
Avoid making hard stops for the first
200 miles
(322 km) or so. During this time your new
brake linings aren’t yet broken in. Hard stops
with new linings can mean premature wear and
earlier replacement. Follow this breaking-in guideline every time you get new brake linings.
Don’t tow a trailer during break-in. See “Towing
a Trailer” in the Index for more information.
Ignition Positions
With the key in the ignition, you can turn it to five
different positions.
C
A
A (ACCESSORY): This position lets you use things like
the radio, power windows and windshield wipers when
the engine is off.
To get into ACCESSORY, push in the
key and turn it toward you. Your steering wheel will
remain locked, just as it was before you inserted the key.
2-1 9

Notice: Don’t operate accessories in the
ACCESSORY position for long periods of time.
Prolonged operation of accessories in the
ACCESSORY position could drain your battery
and prevent you from starting your vehicle.
B (LOCK): This position locks your ignition, steering
wheel and transmission. It’s a theft-deterrent feature.
You will only be able to remove your key when the
ignition is turned to LOCK.
Notice: If your key seems stuck in LOCK and you
can’t turn
it, be sure you are using the correct key;
if
so, is it all the way in? If it is, then turn the
steering wheel left and right while you turn the key hard. Turn the key only with your hand. Using a
tool to force
it could break the key or the ignition
switch. If none of this works, then your vehicle needs service.
C (OFF): This position lets you turn off the engine but
still turn the steering wheel. Use
OFF if you must
have your vehicle in motion while the engine is
off
(for example, if your vehicle is being towed).
D (RUN): This is the position for driving.
E (START): This position starts your engine.
Retained Accessory Power (RAP)
Your vehicle is equipped with a Retained Accessory
Power (RAP) feature which will allow certain features
on your vehicle to continue to work up to
20 minutes
after the ignition key is turned
to OFF.
Your radio, power windows and overhead console will
work when the ignition key is in RUN or ACCESSORY
Once the key is turned from RUN to
OFF, these
features will continue to work for up to
20 minutes or
until a door is opened.
2-20

Starting Your Engine
Move your shift lever to PARK (P) or NEUTRAL (N).
Your engine won’t start in any other position
- that’s a
safety feature.
To restart when you’re already moving,
use NEUTRAL (N) only.
Notice: Don’t try to shift to PARK
(P) if your
vehicle
is moving. If you do, you could damage the
transmission. Shift to PARK (P) only when your
vehicle
is stopped.
1. With your foot off the accelerator pedal, turn the
ignition key to START. When the engine starts,
let go of the key. The idle speed will go down as
your engine gets warm.
Notice: Holding your key
in START for longer than
15 seconds at a time will cause your battery to
be drained much sooner. And the excessive heat
can damage your starter motor. Wait about
15 seconds between each try to help avoid draining
your battery or damaging your starter.
2. If it doesn’t start within 10 seconds, push the
accelerator pedal all the way to the floor, while you
hold the ignition key in START. When the engine
starts, let go of the key and let up on the accelerator
pedal. Wait about
15 seconds between each try. When
starting your engine in very cold weather
(below
0°F or -18°C)’ do this:
1. With your foot off the accelerator pedal, turn the
ignition key
to START and hold it there up to
15 seconds. When the engine starts, !et go of
the key.
2.
If your engine still won’t start (or starts but then
stops), it could be flooded with too much gasoline.
Try pushing your accelerator pedal all the way to the
floor and holding
it there as you hold the key in
START for about three seconds. When the engine
starts, let go of the key and accelerator.
If the
vehicle starts briefly but then stops again, do the
same thing, but this time keep the pedal down
for five or six seconds. This clears the extra
gasoline from the engine.
Notice: Your engine
is designed to work with the
electronics in your vehicle.
If you add electrical
parts or accessories, you could change the way the
engine operates. Before adding electrical equipment,
check with your dealer. If you don’t, your engine might not perform properly.
Fuel Regulator
You have a fuel regulator that shuts the fuel off when
the engine reaches
5,600 rpm.
2-2
1