maintenance schedule CHEVROLET ASTRO 2003 Owners Manual

The 2003 Chevrolet Astro Owner Manual
Seats and Restraint Systems ........................... I-!
Front Seats ............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
............................................. 1-13
Child Restraints
....................................... 1-35
Air Bag System
....................................... 1-62
Restraint System Check
............................ 1-71
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
................................................. 2-1 6
Theft-Deterrent Systems
............................ 2-1 8
Mirrors
.................................................... 2-32
HomeLink@ Transmitter
............................. 2-34
Features and Controls ..................................... 2-1
Starting and Operating Your Vehicle
........... 2-19
Storage Areas
Instrument Panel .
Instrument Panel
Climate Controls
......................................... 2-38
........................................... 3-1
Overview .......................... 3-2
...................................... 3-18
Warning Lights. Gages and Indicators
......... 3-23
Audio System(s)
....................................... 3-38
Driving Your Vehicle ....................................... 4-1
Your Driving, the Road, and Your Vehicle
........ 4-2
Towing
................................................... 4-29
Service and Appearance Care .......................... 5-1
Service ..................................................... 5-3
Fuel
......................................................... 5-5
All-Wheel Drive
........................................ 5-52
Rear Axle ............................................... 5-53
Front Axle
............................................... 5-54
Bulb Replacement
.................................... 5-55
Windshield Wiper Blade Replacement ......... 5-62
Tires
...................................................... 5-63
Appearance Care
..................................... 5-83
Vehicle Identification
................................. 5-91
Electrical System
...................................... 5-92
Capacities and Specifications
..................... 5-99
Normal Maintenance Replacement Parts
...... 5-1 01
Maintenance Schedule ..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance Information .................... 7-1
Customer Assistance Information
.................. 7-2
Reporting Safety Defects ........................... 7-10
Checking Things Under
the Hood
............... 5-11
Index ................................................................ 1

Payload
The Payload Capacity is shown on the CertificationiTire
label. This is the maximum load capacity that your
vehicle can carry. Be sure to include the weight of the
people inside as part of your load.
If you added any
accessories or equipment after your vehicle left
the factory, remember to subtract the weight of these
things from the payload. Your dealer can help you
with this.
Towing a Trailer
Trailering Package
There is a load rating which includes the weight of the
vehicle and the trailer it tows. This rating is called
the Gross Combination Weight Rating (GCWR).
When
you weigh your trailer, be sure to include the
weight of everything you put in it. And, remember
to figure the weight of the people inside the vehicle
as part of your load.
Add-on Equipment
When you carry removable items, you may need to put
a limit on how many people you carry inside your
vehicle. Be sure to weigh your vehicle before you buy
and install the new equipment. If
)“J don’t use the correct equipment and
drive properly, you can lose control when you pull a trailer. For example, if the trailer
is too
heavy, the brakes may not work well
- or
even at all. You and your passengers could be
seriously injured. Pull a trailer only if you have
followed all the steps in this section.
Ask your
dealer for advice and information about towing
a trailer with your vehicle.
Notice: Pulling a trailer improperly can damage
your vehicle and result in costly repairs not covered by your warranty.
To pull a trailer correctly, follow
the advice
in this part, and see your dealer for
important information about towing a trailer with
your vehicle. Additional rear axle maintenance is required for a vehicle used to tow a trailer. See
“Scheduled Maintenance Services”
in the Index.
To identify what the vehicle trailering capacity is for your
vehicle, you should read the information in “Weight of
the Trailer” that appears later in this section.
4-3 1

When You Are Ready to Leave After
Parking on a Hill
1. Apply your regular brakes and hold the pedal down
while you:
start your engine,
shift into a gear, and
release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the
chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re
pulling a trailer. See the Maintenance Schedule for more
on this. Things that are especially important in trailer
operation are automatic transmission fluid (don’t overfill),
engine oil, axle lubricant, belt, cooling system and
brake system. Each
of these is covered in this manual,
and the Index will help you find them quickly.
If you’re
trailering, it’s a good idea to review these sections
before you start your trip.
Check periodically to see that all hitch nuts and bolts
are tight.
4-40

As in the chart shown previously, SAE 5W-30 is the
only viscosity grade recommended for your vehicle.
You should look for and use only oils which have the
API Starburst symbol and which are also identified
as SAE 5W-30.
If you cannot find such SAE 5W-30 oils,
you can use an SAE IOW-30 oil which has the API
Starburst symbol,
if it's going to be 0°F (-18°C)
or above.
Do not use other viscosity grade oils, such as
SAE 1OW-40 or SAE 20W-50 under any conditions.
Notice: Use only engine oil with the American
Petroleum Institute Certified For Gasoline Engines
starburst symbol. Failure to use the recommended
oil can result in engine damage not covered by
your warranty.
GM Goodwrench@ oil meets all the requirements for
your vehicle.
If you are in an area of extreme cold, where the
temperature falls below -20°F (-29"C), it is
recommended that you use either an SAE 5W-30
synthetic oil or an SAE OW-30 oil. Both will provide
easier cold starting and better protection for your engine
at extremely low temperatures.
Engine Oil Additives
Don't add anything to your oil. The recommended oils
with the starburst symbol are all you will need for
good performance and engine protection.
When to Change Engine Oil
If any one of these are true for you, use the short
tripkity maintenance schedule:
e
e
e
Most trips are less than 5 miles (8 km). This is
particularly important when outside temperatures
are below freezing.
Most trips include extensive idling (such as frequent
driving in stop-and-go traffic).
You frequently tow a trailer or use a carrier on top
of your vehicle.
The vehicle is used for delivery service, police, taxi
or other commercial application.
5-1
8

Driving under these conditions causes engine oil to
break down sooner. If any one of these is true for your
vehicle, then you need to change your oil and filter
every
3,000 miles (5 000 km) or 3 months - whichever
occurs first.
If none of them is true, use the long trip/highway
maintenance schedule. Change the oil and filter every
7,500 miles (12 500 km) or 12 months - whichever
occurs first. Driving a vehicle with a fully warmed engine
under highway conditions will cause engine oil to
break down slower.
What to Do with Used Oil
Used engine oil contains certain elements that may be
unhealthy for your skin and could even cause cancer.
Don’t let used oil stay on your skin for very long. Clean
your skin and nails with soap and water, or a good
hand cleaner. Wash or properly dispose of clothing or
rags containing used engine oil. See the manufacturer’s
warnings about the use and disposal of oil products.
Used oil can be a threat to the environment.
If you
change your own oil, be sure to drain all the oil from
the filter before disposal. Never dispose of oil by putting
it in the trash, pouring it on the ground, into sewers,
or into streams or bodies of water. Instead, recycle
it
by taking it to a place that collects used oil. If you have
a problem properly disposing of your used oil, ask
your dealer, a service station or
a local recycling center
for help.
5-1 9

Engine Air Cleaner/Filter
Refer to the Maintenance Schedule to determine
when to replace the engine air cleanedfilter and the
crankcase ventilation filter. See
Part A: Scheduled
Maintenance Services on page
6-4.
See Engine Compartment Overview on page 5-14 for
more information on location.
3. Change the filter.
4. Snap both clips to secure the engine air
cleaner/filter cover.
Be sure the engine air cleaner/filter cover is correctly
positioned
to seal out dust and contaminants that
are harmful to your engine.
To change the engine air cleaner/filter, do the following:
1. Unsnap both clips on the cover.
2. Remove the cover. Operat
...d the engine witt.
_.re air cleaner/ ____ er
off can cause you or others to be burned.
The air cleaner not only cleans the air,
it stops
flame if the engine backfires.
If it isn’t there
and the engine backfires, you could be burned.
Don’t drive with
it off, and be careful working
on the engine with the air cleaner/filter
off.
Notice: If the air cleanedfilter is off, a backfire
can cause a damaging engine fire. And, dirt
can easily get into your engine, which will damage
it. Always have the air cleanedfilter in place
when you’re driving.
5-24

Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
15,000 miles
(25
000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
See
Part A: Scheduled Maintenance Services on
page
6-4.
regularly reaches 90°F (32°C) or higher.
service.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notices Too much or too little fluid can damage
your transmission.
Too much can mean that some
of the fluid could come out and fall on hot engine
part or exhaust system parts, starting a fire.
Too little fluid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level
if you have been driving:
When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
In heavy traffic
- especially in hot weather.
While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180°F to 200°F
(82°C to 93°C).
5-25

3. Check both sides of the dipstick, and read the lower How to Add Fluid
level. The fluid level must be in the COLD area,
below the cross-hatched area, for a cold check or
in Refer to the Maintenance Schedule to determine
the HOT area
or cross-hatched area for a hot check. what kind of transmission fluid to use. See Part D:
Recommended Fluids and Lubricants on Daae 6-32. tu
Add fluid only after checking the transmission fluid while
it is hot. (A cold check is used
only as a reference.)
If the fluid level is low, add only enough of the proper
fluid to bring the level up to the
HOT area for a hot
check. It doesn’t take much fluid, generally less
than one pint
(0.5 L). Don’t ovetfi/l.
Notice: We recommend you use only fluid labeled
DEXRON@-Ill, because fluid with that label is
made especially for your automatic transmission.
Damage caused by fluid other than DEXRON@-Ill is
not covered by your new vehicle warranty.
4. If the fluid level is in the acceptable range, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place. After
adding fluid, recheck the fluid level as
described under “How to Check.”
When the correct fluid level is obtained, push the
dipstick back in all the way; then flip the handle
down to lock the dipstick in place.
5-27

It I DU have toc ..Iuc.. >rake fluid, it can spill on
the engine. The fluid will burn if the engine is
hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake
fluid only when work
is done on the brake
hydraulic system. See “Checking Brake Fluid”
in this section.
Refer to the Maintenance Schedule to determine
when to check your brake fluid. See
Part C: Periodic
Maintenance Inspections
on page 6-30.
Checking Brake Fluid
MIN / \
You can check the brake fluid without taking off the cap.
Just look at the brake fluid reservoir. The fluid level
should be above
MIN. If it isn’t, have your brake system
checked to see
if there is a leak.
After work is done on the brake hydraulic system,
make sure the level is above the
MIN but not over the
MAX mark.
5-43

All-Wheel Drive
Lubricant checks in this section also apply to these
vehicles. However, there are two additional systems that
need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. See
Part C: Periodic
Maintenance lnspections on page
6-30.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.
If the level is below the bottom of the filler plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
Use care not to overtighten the plug.
What to Use
Refer to the Maintenance Schedule to determine what
kind
of lubricant to use. See Part D: Recommended
Fluids and Lubricants on page
6-32.
5-52