oil CHEVROLET ASTRO 2004 Workshop Manual

75,000 Miles (125 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qInspect engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An
Emission Control Service. (See footnote ².)
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
82,500 Miles (137 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
6-21

90,000 Miles (150 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qFor Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs ®rst).
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qReplace fuel ®lter.An Emission Control Service. (See
footnote ²).
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
6-22

97,500 Miles (162 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
100,000 Miles (166 000 km)
qInspect spark plug wires.An Emission Control
Service.
qReplace spark plugs.An Emission Control Service.
qIf you have not used your vehicle under severe
service conditions listed previously and, therefore,
have not changed your automatic transmission ¯uid,
change both the ¯uid and ®lter.
qChange transfer case ¯uid.
qInspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
qDrain, ¯ush and re®ll cooling system (or every
60 months since last service, whichever occurs ®rst).
See
Engine Coolant on page 5-24for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
qInspect engine accessory drive belt.An Emission
Control Service.
6-23

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals speci®ed to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any ¯uids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel ®ll.
Engine Oil Level Check
Check the engine oil level and add the proper oil if
necessary. SeeEngine Oil on page 5-13for further
details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOLž
coolant mixture if necessary. SeeEngine Coolant
on page 5-24for further details.
Windshield Washer Fluid Level Check
Check the windshield washer ¯uid level in the
windshield washer tank and add the proper ¯uid if
necessary. See
Windshield Washer Fluid on page 5-35for further details.
At Least Once a Month
Tire In¯ation Check
Visually inspect your tires and make sure tires are
in¯ated to the correct pressures. Do not forget to check
your spare tire. See
Tires on page 5-52for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its job,
have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
6-24

Throttle System Inspection
Inspect the throttle system for interference or binding,
and for damaged or missing parts. Replace parts
as needed. Replace any components that have high
effort or excessive wear. Do not lubricate accelerator
and cruise control cables.
Transfer Case and Front Axle
(All-Wheel Drive) Inspection
Every 12 months, or at engine oil change intervals,
check front axle and transfer case and add lubricant
when necessary. A ¯uid loss could indicate a problem.
Check and have it repaired, if needed. Check vent
hose at transfer case for kinks and proper installation.
Brake System Inspection
Inspect the complete system. Inspect brake lines and
hoses for proper hook-up, binding, leaks, cracks,
cha®ng, etc. Inspect disc brake pads for wear and rotors
for surface condition. Inspect other brake parts,
including calipers, parking brake, etc. Check parking
brake adjustment. You may need to have your brakes
inspected more often if your driving habits or
conditions result in frequent braking.
6-29

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identi®ed below by name, part
number or speci®cation may be obtained from your
dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM
Standard GM6094M and displays
the American Petroleum Institute
Certi®ed for Gasoline Engines
starburst symbol. To determine the
proper viscosity for your vehicle's
engine, see
Engine Oil on
page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water and use only
DEX-COOL
žCoolant. SeeEngine
Coolant on page 5-24.
Hydraulic Brake
SystemDelco Supreme 11 Brake Fluid or
equivalent DOT-3 brake ¯uid.
Usage Fluid/Lubricant
Windshield
Washer SolventGM Optikleen
žWasher Solvent.
Parking Brake
Cable GuidesChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
Power Steering
SystemGM Power Steering Fluid (GM Part
No. U.S. 89021184, in Canada
89021186).
Automatic
TransmissionDEXRON
ž-III Automatic
Transmission Fluid.
Key Lock
CylindersMulti-Purpose Lubricant, Superlube
(GM Part No. U.S. 12346241, in
Canada 10953474).
Chassis
LubricationChassis Lubricant (GM Part No.
U.S. 12377985, in Canada
88901242) or lubricant meeting
requirements of NLGI #2, Category
LB or GC-LB.
6-30

Canceling the Sliding Door
Security Lock..............................................2-10
Capacities and Speci®cations..........................5-102
Carbon Monoxide...........................4-24, 4-35, 2-28
Care of
Safety Belts................................................5-89
Your CD Player...........................................3-50
Your CDs ...................................................3-50
Cargo Van Models..........................................1-50
Cargo Vans...........................................1-41, 1-48
CD Messages................................................3-45
Center Passenger Position, Safety Belts.............1-27
Chains, Tires..................................................5-74
Charging System Light....................................3-27
Check
Engine Light...............................................3-30
Gages Warning Light...................................3-36
Checking Brake Fluid......................................5-40
Checking Coolant............................................5-26
Checking Engine Oil........................................5-13
Checking Things Under the Hood....................... 5-9
Checking Your Restraint Systems......................1-70
Chemical Paint Spotting...................................5-93
Child Restraints
Child Restraint Systems...............................1-44
Infants and Young Children...........................1-38Child Restraints (cont.)
Lower Anchorages and Top Tethers for
Children (LATCH System)..........................1-52
Older Children.............................................1-35
Securing a Child Restraint Designed for
the LATCH System...................................1-55
Securing a Child Restraint in a Center
Seat Position...........................................1-58
Securing a Child Restraint in a Rear
Outside Seat Position...............................1-55
Securing a Child Restraint in the Right
Front Seat Position...................................1-60
Top Strap...................................................1-48
Top Strap Anchor Location............................1-50
Where to Put the Restraint...........................1-47
Cigarette Lighter.............................................3-17
Cleaning
Inside of Your Vehicle..................................5-87
Outside of Your Vehicle................................5-90
Underbody Maintenance...............................5-93
Weatherstrips..............................................5-89
Cleaning Aluminum Wheels..............................5-92
Cleaning Exterior Lamps/Lenses.......................5-90
Cleaning Fabric/Carpet....................................5-87
Cleaning Glass Surfaces..................................5-89
Cleaning Interior Plastic Components.................5-89
3

Driver
Position, Safety Belt.....................................1-18
Driver Information System................................2-38
Driving
At Night.....................................................4-14
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24
Driving On Grades..........................................4-42
Driving on Snow or Ice....................................4-25
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-41
E
Electrical System
Add-On Equipment......................................5-95
Fuses and Circuit Breakers...........................5-96
Headlamp Wiring.........................................5-96
Power Windows and Other Power Options......5-96
Windshield Wiper Fuses...............................5-96
Emissions Inspection and Maintenance
Programs...................................................3-33Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-42
Check and Service Engine Soon Light............3-30
Coolant......................................................5-25
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-30
Cooling System Inspection............................6-28
Cover........................................................5-17
Drive Belt Routing......................................5-105
Engine Compartment Overview......................5-12
Exhaust.....................................................2-28
Fan Noise..................................................5-36
Oil .............................................................5-13
Overheating................................................5-28
Starting......................................................2-19
Engine Coolant Level Check.............................6-24
Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-24
Entry Lighting.................................................3-15
Erasing HomeLinkžButtons..............................2-33
Event Data Records (EDR)................................ 7-9
Except Cargo Vans.................................1-38, 1-47
Exit Lighting...................................................3-15
Express-Down Window....................................2-15
Extender, Safety Belt.......................................1-34
Exterior Lamps...............................................3-12
5

F
Filter
Engine Air Cleaner......................................5-21
Finding a Station....................................3-39, 3-41
Finish Care....................................................5-90
Finish Damage...............................................5-93
Fixed Mast Antenna........................................3-50
Flash-to-Pass................................................... 3-7
Flat Tire........................................................5-74
Flat Tire, Changing.........................................5-75
Fluid
Automatic Transmission................................5-22
Power Steering...........................................5-37
Windshield Washer......................................5-38
FM ...............................................................3-50
Following Distance..........................................4-41
Footnotes................................................6-7, 6-16
Front Axle......................................................5-48
Fuel............................................................... 5-4
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage.........................................................3-36Fuel (cont.)
Gasoline Octane........................................... 5-4
Gasoline Speci®cations.................................. 5-5
Low Warning Light.......................................3-37
System Inspection.......................................6-28
Fuel Regulator................................................2-19
Fuses
Fuses and Circuit Breakers...........................5-96
Windshield Wiper.........................................5-96
G
Gage
Check Gages Warning Light..........................3-36
Engine Coolant Temperature.........................3-30
Fuel..........................................................3-36
Oil Pressure...............................................3-34
Speedometer..............................................3-25
Voltmeter Gage...........................................3-28
Gasoline
Octane........................................................ 5-4
Speci®cations............................................... 5-5
Gate Operator and Canadian Programming........2-33
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
6

Manual Seats................................................... 1-2
Manual Windows............................................2-14
Matching Transmitter(s) to Your Vehicle............... 2-4
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) ± Customer Assistance....................... 7-5
Mirrors
Manual Rearview Mirror................................2-30
Outside Convex Mirror.................................2-31
Outside Manual Mirror..................................2-30
Outside Power Mirrors..................................2-30
Model Reference................................................ vi
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-17
Normal Maintenance Replacement Parts...........5-104
O
Odometer......................................................3-25
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Gage............................................3-34Older Children, Restraints................................1-35
Online Owner Center........................................ 7-3
Operation Tips................................................3-20
Other Warning Devices...................................... 3-5
Outlet Adjustment............................................3-20
Outside
Convex Mirror.............................................2-31
Manual Mirror.............................................2-30
Power Mirrors.............................................2-30
Overhead Console..........................................2-36
Overseas ± Customer Assistance........................ 7-4
Owners, Canadian............................................... ii
Owner's Information........................................7-12
P
Park (P)
Shifting Into................................................2-25
Shifting Out of............................................2-27
Parking
Brake........................................................2-24
Over Things That Burn.................................2-28
Parking Brake and Automatic Transmission
Park (P) Mechanism Check...........................6-27
Parking on Hills..............................................4-43
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-24
10