ECU CHEVROLET ASTRO CARGO VAN 2003 2.G Owner's Guide

Security Light
This light will come on
brie¯y when you turn the
ignition key to START.
The light will stay on until the engine starts. If the light
¯ashes, the Passlock
žSystem has entered a tamper
mode. If the vehicle fails to start, seePasslockž
on page 2-18.
If the light comes on continuously while driving and
stays on, there may be a problem with the Passlock
ž
System. Your vehicle will not be protected by Passlockž,
and you should see your GM dealer.
Service All-Wheel Drive Light
This light should come on
brie¯y when you turn on
the ignition, as a check to
show you it is working.
The SERVICE AWD light comes on to indicate that
there may be a problem with the drive system and
service is required. Malfunctions can be indicated by the
system before any problem is apparent, which may
prevent serious damage to the vehicle. This system is
also designed to assist your service technician in
correctly diagnosing a malfunction.
3-35

Activating the Theft-Deterrent Feature
The instructions which follow explain how to enter
your secret code to activate the THEFTLOCKžsystem.
Read through all nine steps before starting the
procedure.
If you allow more than 15 seconds to elapse between
any steps, the radio automatically reverts to time
and you must start the procedure over at Step 4.
1. Write down any three or four-digit number from 000
to 1999 and keep it in a safe place separate from
the vehicle.
2. Turn the ignition on.
3. Turn the radio off.
4. Press the 1 and 4 pushbuttons at the same time.
Hold them down until --- shows on the display.
Next you will use the secret code number which you
have written down.
5. Press MN and 000 will appear on the display.6. Press MN again to make the last two digits agree
with your code.
7. Press HR to make the ®rst one or two digits agree
with your code.
8. Press AM FM after you have con®rmed that the
code matches the secret code you have written
down. The display will show REP to let you know
that you need to repeat Steps 5 through 7 to con®rm
your secret code.
9. Press AM FM and this time the display will show
SEC to let you know that your radio is secure.
The LED indicator by the volume knob will begin
¯ashing when the ignition is turned off.
3-48

Unlocking the Theft-Deterrent Feature
After a Power Loss
Enter your secret code as follows; pause no more than
15 seconds between steps:
1. Turn the ignition on. LOC will appear on the
display.
2. Press MN and 000 will appear on the display.
3. Press MN again to make the last two digits agree
with your code.
4. Press HR to make the ®rst one or two digits agree
with your code.
5. Press AM FM after you have con®rmed that the
code matches the secret code you have written
down. The display will show SEC, indicating
the radio is now operable and secure.
If you enter the wrong code eight times, INOP will
appear on the display. You will have to wait an hour
with the ignition on before you can try again. When you
try again, you will only have three chances to enter
the correct code before INOP appears.
If you lose or forget your code, contact your dealership.
Disabling the Theft-Deterrent Feature
Enter your secret code as follows; pause no more than
15 seconds between steps:
1. Turn the ignition on.
2. Turn the radio off.
3. Press the 1 and 4 pushbuttons at the same time.
Hold them down until SEC shows on the display.
4. Press MN and 000 will appear on the display.
5. Press MN again to make the last two digits agree
with your code.
6. Press HR to make the ®rst one or two digits agree
with your code.
7. Press AM FM after you have con®rmed that the
code matches the secret code you have written
down. The display will show ---, indicating that the
radio is no longer secured.
If the code entered is incorrect, SEC will appear on the
display. The radio will remain secured until the correct
code is entered.
When battery power is removed and later applied to a
secured radio, the radio won't turn on and LOC will
appear on the display.
To unlock a secured radio, see
Unlocking the
Theft-Deterrent Feature After a Power Lossearlier in
this section.
3-49

Winter Driving
Here are some tips for winter driving:
·Have your vehicle in good shape for winter.
·You may want to put winter emergency supplies in
your vehicle.Include an ice scraper, a small brush or broom, a
supply of windshield washer ¯uid, a rag, some winter
outer clothing, a small shovel, a ¯ashlight, a red
cloth and re¯ective warning triangles. And, if you will be
driving under severe conditions, include a small bag
of sand, a piece of old carpet or a couple of burlap bags
to help provide traction. Be sure you properly secure
these items in your vehicle.
Driving on Snow or Ice
Most of the time, those places where your tires meet
the road probably have good traction.
However, if there is snow or ice between your tires and
the road, you can have a very slippery situation.
You'll have a lot less traction or ªgripº and will need to
be very careful.
4-24

The Certi®cation/Tire label also tells you the maximum
weights for the front and rear axles, called Gross
Axle Weight Rating (GAWR). To ®nd out the actual loads
on your front and rear axles, you need to go to a
weigh station and weigh your vehicle. Your dealer can
help you with this. Be sure to spread out your load
equally on both sides of the centerline.
Never exceed the GVWR for your vehicle, or the GAWR
for either the front or rear axle.
And, if you do have a heavy load, you should spread
it out.
{CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose
control and crash. Also, overloading can
shorten the life of your vehicle.
Using heavier suspension components to get added
durability might not change your weight ratings. Ask your
dealer to help you load your vehicle the right way.
Notice:Your warranty does not cover parts or
components that fail because of overloading.
If you put things inside of your vehicle ± like suitcases,
tools, packages, or anything else ± they will go as
fast as the vehicle goes. If you have to stop or turn
quickly, or if there is a crash, they'll keep going.
{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn, or
in a crash.
·Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
·Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
·Don't leave an unsecured child restraint in
your vehicle.
·When you carry something inside the
vehicle, secure it whenever you can.
·Don't leave a seat folded down unless you
need to.
4-30

Driving with a Trailer
{CAUTION:
If you have a rear-most window open and you
pull a trailer with your vehicle, carbon
monoxide (CO) could come into your vehicle.
You can't see or smell CO. It can cause
unconsciousness or death. See ªEngine
Exhaustº in the Index. To maximize your safety
when towing a trailer:
·Have your exhaust system inspected for
leaks, and make necessary repairs before
starting on your trip.
·Keep the rear-most windows closed.
·If exhaust does come into your vehicle
through a window in the rear or another
opening, drive with your front, main
heating or cooling system on and with the
fan on any speed. This will bring fresh,
outside air into your vehicle. Do not use
the climate control setting for maximum air
because it only recirculates the air inside
your vehicle. See ªClimate Controlsº in
the Index.Towing a trailer requires a certain amount of experience.
Before setting out for the open road, you'll want to get
to know your rig. Acquaint yourself with the feel of
handling and braking with the added weight of the trailer.
And always keep in mind that the vehicle you are
driving is now a good deal longer and not nearly as
responsive as your vehicle is by itself.
Before you start, check the trailer hitch and platform
(and attachments), safety chains, electrical connector,
lamps, tires and mirror adjustment. If the trailer has
electric brakes, start your vehicle and trailer moving and
then apply the trailer brake controller by hand to be
sure the brakes are working. This lets you check your
electrical connection at the same time.
During your trip, check occasionally to be sure that the
load is secure, and that the lamps and any trailer
brakes are still working.
4-37

Engine Cover
Removing the Engine Cover
1. Move both front seats as far back as they will go.
2. Remove the instrument panel extension by
removing the two nuts that secure it in place. The
nuts are located at the bottom of the extension
on the driver's and passenger's side corners.
5-20

8. Grasp the bottom of the cover and slide it rearward.
Then, lift it up and out of the vehicle.
If the seal does not release, use the pull strap on
the driver's side above the rear mount.
Reinstalling the Engine Cover
1. Lift the engine cover into the front of the vehicle
and slide it all the way forward. Make sure the
rubber seal is over the latches.
2. Tighten the two bolts located on the engine cover
to reinstall the cover to the front of the dash.
3. Put the heater duct over the engine cover studs.
Push up on the duct gently until it snaps into
place.
4. Reconnect the electrical connectors.
5. Reconnect the AM radio ground strap.
6. Reinstall the engine cover extension by gently
squeezing the sides and sliding it into place.
Make sure all of the fastener clips engage and the
extension ®ts properly in place. Reinstall and
tighten the two screws.
7. Reinstall the two nuts to secure the extension
in place.
5-23

Engine Air Cleaner/Filter
SeeEngine Compartment Overview on page 5-14for
the location of the engine air cleaner/®lter.
When to Inspect the Engine Air
Cleaner/Filter
Inspect the engine air cleaner/®lter every 15,000
miles (25 000 km) and replace every 30,000 miles
(50 000 km). If you are driving in dusty/dirty conditions,
inspect the ®lter at each engine oil change.
How to Inspect the Engine Air
Cleaner/Filter
To inspect the engine air cleaner/®lter remove the ®lter
from the vehicle and lightly shake ®lter to release
loose dust and dirt. If the ®lter remains caked with dirt, a
new ®lter is required.
To inspect or replace the ®lter, do the following:
1. Unsnap both clips on the cover.
2. Remove the cover.
3. Change the ®lter.
4. Snap both clips to secure the engine air
cleaner/®lter cover.
{CAUTION:
Operating the engine with the air cleaner/®lter
off can cause you or others to be burned. The
air cleaner not only cleans the air, it helps to
stop ¯ame if the engine back®res. If it isn't there
and the engine back®res, you could be burned.
Don't drive with it off, and be careful working on
the engine with the air cleaner/®lter off.
5-24

Make sure the spare tire is stored securely. Push, pull,
and then try to rotate or turn the tire. If it moves,
use the ratchet/wheel wrench to tighten the cable. See
Changing a Flat Tire on page 5-71.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The ®rst rotation
is the most important. See ªPart A: Scheduled
Maintenance Services,º in Section 6, for scheduled
rotation intervals.
When rotating your tires, always use the correct rotation
patterns shown here.
Don't include the compact spare tire in your tire rotation.After the tires have been rotated, adjust the front and
rear in¯ation pressures as shown on the
Certi®cation/Tire label. Make certain that all wheel nuts
are properly tightened. See ªWheel Nut Torqueº
underCapacities and Speci®cations on page 5-99.
{CAUTION:
Rust or dirt on a wheel, or on the parts to
which it is fastened, can make wheel nuts
become loose after a time. The wheel could
come off and cause an accident. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the vehicle.
In an emergency, you can use a cloth or a
paper towel to do this; but be sure to use a
scraper or wire brush later, if you need to, to
get all the rust or dirt off. See ªChanging a
Flat Tireº in the Index.
5-65