battery CHEVROLET ASTRO CARGO VAN 2005 2.G Owner's Manual

{CAUTION:
Fans or other moving engine parts can injure
you badly. Keep your hands away from moving
parts once the engine is running.
5. Check that the jumper cables do not have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+) will go to
positive (+) or to a remote positive (+) terminal if
the vehicle has one. Negative (−) will go to a heavy,
unpainted metal engine part, or to a remote
negative (−) terminal if the vehicle has one.
Do not connect positive (+) to negative (−)oryou
will get a short that would damage the battery
and maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.6. Connect the red
positive (+) cable to the
positive (+) terminal
of the vehicle with the
dead battery. Use
a remote positive (+)
terminal if the
vehicle has one.
7. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.
8. Now connect the black negative (−) cable to the
negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step. The other end of the negative (−) cable
does notgo to the dead battery. It goes to a
heavy, unpainted metal engine part, or to a remote
negative (−) terminal on the vehicle with the
dead battery.
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9. Connect the other end of the negative (−) cable at
least 18 inches (45 cm) away from the dead battery,
but not near engine parts that move. The electrical
connection is just as good there, and the chance
of sparks getting back to the battery is much less.
10. Now start the vehicle with the good battery and run
the engine for a while.
11. Try to start the vehicle with the dead battery. If it
will not start after a few tries, it probably needs
service.
Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting may
occur and damage the vehicle. The repairs would
not be covered by your warranty. Always connect
and remove the jumper cables in the correct
order, making sure that the cables do not touch
each other or other metal.A. Heavy, Unpainted Metal Engine Part or Remote
Negative (−) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (−) Terminals
C. Dead Battery or Remote Positive (+) TerminalJumper Cable Removal
5-44

To disconnect the jumper cables from both vehicles, do
the following:
1. Disconnect the black negative (−) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the other
vehicle.
All-Wheel Drive
Lubricant checks in this section also apply to these
vehicles. However, there are two additional systems that
need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine how
often to check the lubricant. SeePart C: Periodic
Maintenance Inspections on page 6-28.
How to Check Lubricant
To get an accurate reading, the vehicle should be on a
level surface.If the level is below the bottom of the ller plug hole,
you’ll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the ller plug hole.
Use care not to overtighten the plug.
What to Use
Refer to the Maintenance Schedule to determine what
kind of lubricant to use. SeePart D: Recommended
Fluids and Lubricants on page 6-29.
5-45

Fuse/Circuit
BreakerUsage
UPFITTER-
BATTUptter Battery Power Stud, Trailer
Wiring Harness
UPFITTER-
ACCYUptter Accessory Relay
SPARE Spare
SPARE Spare
SPARE Spare
ECM-1BFuel Pump Relay and Motor, VCM,
Oil Pressure Switch/Sender
HORN Horn Relay and Horn
A/C COMPAir Conditioning Enable Relay and
Compressor
RR HTR/AC Rear Heater and Air Conditioning
ATC Active Transfer Case-L Van
FRT HVAC Front Heater and Air Conditioning
ENG-IOxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister Vent
SolenoidFuse/Circuit
BreakerUsage
IGN-E Air Conditioning Enable Relay Coil
ECM-IFuel Injectors 1–6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
BLANK Not Used
RH HDLMP Right Headlamp
LH HEADLAMP Left Headlamp
BLANK Not Used
BLANK Not Used
DIODE-1 Air Conditioning
BLANK Not Used
BLANK Not Used
BLANK Not Used
LIGHTINGCourtesy Fuse, Power Adjust
Mirrors Fuse, Truck Body Control
Battery Fuse
5-97

Fuse/Circuit
BreakerUsage
BATTPower Accessory Circuit Breaker,
Stop/Hazard Fuse, Auxiliary Power
Fuse, Cigarette Lighter Fuse, Radio
Battery Fuse
IGN A Starter Relay, Ignition Switch
IGN B Ignition Switch
ABSElectronic Brake
Control Module
BLANK Not Used
RAP Radio Accessory, Power Windows
HTD MIR/RR
DEFOGRear Window Defogger,Climate
Control HeadRelays Usage
A/C RELAY Rear/Heat and Air Conditioning
UPFITTER-
ACCY RELAYUptter Accessory
STARTER
ENABLE
RELAYStarter
A/C ENABLE
RELAYAir Conditioning
HEAD LAMPS
RELAYHeadlamps
FUEL PUMP
RELAYFuel Pump
Feed Usage
AUX B Uptter Battery Feed
AUX A Uptter Accessory Feed
5-98

We will provide the following services during the
Bumper-to-Bumper warranty period, at no expense
to you:
Fuel Delivery:Delivery of enough fuel ($5
maximum) for the customer to get to the
nearest service station.
Lock-out Service (identication required):
Replacement keys or locksmith service will be
covered at no charge if you are unable to gain entry
into your vehicle. Delivery of the replacement key will
be covered within 10 miles (16 km).
Emergency Tow:Tow to the nearest dealership for
warranty service or in the event of a vehicle-disabling
accident. Assistance provided when the vehicle is
mired in sand, mud, or snow.
Flat Tire Change:Installation of a spare tire will be
covered at no charge. The customer is responsible
for the repair or replacement of the tire if not covered
by a warrantable failure.
Jump Start:No-start occurrences which require a
battery jump start will be covered at no charge.
Dealer Locator ServiceIn many instances, mechanical failures are covered
under Chevrolet’s Bumper-to-Bumper warranty.
However, when other services are utilized, our Roadside
Assistance Representatives will explain any payment
obligations you might incur.
For prompt and efficient assistance when calling, please
provide the following to the Roadside Assistance
Representative:
Your name, home address, and home telephone
number.
Telephone number of your location.
Location of the vehicle.
Model, year, color, and license plate number.
Mileage, Vehicle Identication Number (VIN),
and delivery date of the vehicle.
Description of the problem.
While we hope you never have the occasion to use
our service, it is added security while traveling for you
and your family. Remember, we are only a phone
call away. Chevrolet Roadside Assistance:
1-800-CHEV-USA (1-800-243-8872), text
telephone (TTY) users, call 1-888-889-2438.
Chevrolet reserves the right to limit services or
reimbursement to an owner or driver when, in
Chevrolet’s judgement, the claims become
excessive in frequency or type of occurrence.
7-6

Audio System(s) (cont.)
Fixed Mast Antenna.....................................3-51
Radio with CD............................................3-43
Rear Seat Audio (RSA)................................3-47
Setting the Time for Radios with HR
and MN Buttons.......................................3-41
Setting the Time for Radios with the Set
Button....................................................3-41
Theft-Deterrent Feature................................3-49
Understanding Radio Reception.....................3-51
Automatic Headlamp System............................3-16
Automatic Transmission
Fluid..........................................................5-23
Operation...................................................2-20
B
Battery..........................................................5-40
Run-Down Protection...................................3-18
Before Leaving on a Long Trip.........................4-20
Bench Seat..................................................... 1-6
Brake
Anti-Lock Brake System (ABS)........................ 4-6
Emergencies................................................ 4-8
Parking......................................................2-23
System Inspection.......................................6-29
System Warning Light..................................3-29Brakes..........................................................5-37
Braking........................................................... 4-5
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-16
Bucket Seats, Rear.........................................1-13
Bulb Replacement...........................................5-48
Front Turn Signal and Parking Lamps.............5-52
Halogen Bulbs............................................5-48
Replacement Bulbs......................................5-54
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-52
Buying New Tires...........................................5-65
C
California Fuel.................................................. 5-5
Canadian Owners................................................ ii
Capacities and Specications............................5-99
Carbon Monoxide...........................2-26, 4-23, 4-34
Care of
Safety Belts................................................5-86
Your CD Player...........................................3-51
Your CDs ...................................................3-51
Center Rear Passenger Position, Safety Belts.....1-30
Chains, Tire...................................................5-68
Charging System Light....................................3-28
2

Customer Assistance Information (cont.)
Reporting Safety Defects to General Motors....7-11
Reporting Safety Defects to the
Canadian Government..............................7-10
Reporting Safety Defects to the
United States Government.........................7-10
Roadside Assistance Program......................... 7-5
Service Publications Ordering Information........7-11
D
Daytime Running Lamps..................................3-15
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamps.................................................3-17
Door
Locks.......................................................... 2-6
Power Door Locks......................................... 2-7
Programmable Automatic Door Locks............... 2-7
Rear Doors.................................................2-11
Sliding Side Door.......................................... 2-8
Driver
Position, Safety Belt.....................................1-19
Driver Information Center (DIC).........................3-38
Driving
At Night.....................................................4-13
City...........................................................4-18
Defensive..................................................... 4-2
Drunken....................................................... 4-2Driving (cont.)
Freeway.....................................................4-19
Hill and Mountain Roads..............................4-21
In Rain and on Wet Roads...........................4-15
Rocking Your Vehicle to Get it Out.................4-28
Winter........................................................4-23
E
Electrical System
Add-On Equipment......................................5-92
Fuses and Circuit Breakers...........................5-93
Headlamp Wiring.........................................5-92
Instrument Panel Fuse Block.........................5-93
Power Windows and Other Power Options......5-92
Underhood Fuse Block.................................5-96
Windshield Wiper Fuses...............................5-92
Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-40
Check and Service Engine Soon Light............3-31
Coolant......................................................5-25
Coolant Heater............................................2-19
Coolant Temperature Gage...........................3-30
Cooling System Inspection............................6-28
Cover........................................................5-17
Engine Compartment Overview......................5-12
Exhaust.....................................................2-26
Fan Noise..................................................5-34
4

Inspection (cont.)
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-28
Throttle System...........................................6-29
Transfer Case and Front Axle
(All-Wheel Drive)......................................6-29
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-17
Cluster.......................................................3-25
J
Jump Starting.................................................5-41
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labelling, Tire Sidewall....................................5-56
Lamps
Battery Run-Down Protection.........................3-18
Dome........................................................3-17
Exterior......................................................3-14
LATCH System
Child Restraints...........................................1-50
Securing a Child Restraint Designed for the
LATCH System........................................1-52
Latches, Seatback............................................ 1-6
Light
Airbag Readiness........................................3-27
Anti-Lock Brake System Warning...................3-30
Brake System Warning.................................3-29
Charging System.........................................3-28
Check Gages Warning.................................3-36
Highbeam On.............................................3-35
Low Fuel Warning.......................................3-37
Malfunction Indicator....................................3-31
Safety Belt Reminder...................................3-26
Security.....................................................3-35
Service All-Wheel-Drive................................3-35
Tow/Haul Mode...........................................3-36
7