CHEVROLET ASTRO PASSENGER 1993 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine MAINTENANCE SCHEDULE I
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THE SERVICES SHOWN ON THIS CHART UP TO 60,000 MILES (100 000 km)
ARE TO BE DONE AFTER 60,000 MILES AT THE SAME INTERVALS.
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance Services
SCHEDULED MAINTENANCE SERVICES FOR
13
14
15
-
-
-
If your driving conditions meet those specified in “Scheduled Ma\
intenance I
Services” in this Section, use Maintenance Sc
Spark Plug Wire Inspection*
Engine Timing Check*
Fuel Tank, Cap and Lines Inspection*
Engine Accessory Drive Belt Inspection*
Tire and Wheel Rotation
e
Drive Axle Service e
Brake Systems Inspection**
FOOTNOTES:
*An Emission Control Service
**See “Explanation
of Scheduled Maintenance Services” in this section.
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Downloaded from www.Manualslib.com manuals search engine MAINTENANCE SCHEDULE II
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62.5 60
37.5
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THE SERVICES SHOWN ON THIS CHART UP TO 60,000 MILES (100 000 km)
ARE TO BE DONE AFTER 60,000 MILES AT THE SAME INTERVALS. T028t
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be \
replaced and
all necessary repairs done before you or anyone else drives th\
e vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SG/CE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY.
To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30). See “Engine Oil” in the Index.
bushings, steering linkage, transfer case shift linkage, parking \
brake cable
guides, propshaft splines, universal joints and brake pedal spri\
ngs at the
intervals specified on the proper maintenance schedule or at ev\
ery
engine oil change, whichever comes first.
2.
CHASSIS LUBRICATION -Lubricate the front suspension, king pin
Ball joints and king pin bushings should not be lubricated unl\
ess their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
3.
COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See the Index under “Engine Coolant” for the pro\
per coolant and mixture to use in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps. Clean the outside of the radiator
and air conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test the radiator and cap.
4. AIR CLEANER FILTER REPLACEMENT* -Replace at specified
intervals. Replace more often under dusty conditions. Ask your \
dealer for
the proper replacement intervals for your driving conditions.
5. FRONT WHEEL BEARING REPACK (2-WHEEL DRIVE ONLY) -Clean
and repack the front wheel bearings at each brake relining, or at the
specified interval, whichever comes first.
* An Emission Control Service

Downloaded from www.Manualslib.com manuals search engine 6. TRANSMISSION SERVICE
Change the transmission fluid and filter every 15,000 miles (2\
5 000 km).
If the vehicle is mainly driven under one or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90°F (32°C\
) or
In hilly or mountainous terrain.
Frequent trailer pulling.
Uses such as taxi, police, delivery or other commercial service\
.
higher.
If the vehicle is not used mainly under any
of these conditions, change
the fluid and filter every 30,000 miles
(50 000 km). See “Automatic
Transmission Fluid’’ in the Index for more information.
7. FUEL FILTER REPLACEMENT* -Replace the fuel filter at the specified
interval or sooner
if clogged.
8. SPARK PLUGS REPLACEMENT* -Replace spark plugs with the type
listed in Section
6. See “Specification Charts’’ in the Index.
9. SPARK PLUG WIRE INSPECTION* -Clean wires and inspect for burns,
cracks or other damage. Check the wire boot
fit at the distributor and at
the spark plugs. Replace wires as needed.
10.
ENGINE TIMING CHECK AND DISTRIBUTOR CHECK -Adjust timing to
underhood label specifications. Inspect the inside and outside of the
distributor cap and rotor for cracks, carbon tracking and corro\
sion. Clean
or replace as needed.
cap and lines for damage or leaks. Remove fuel cap, inspect g\
asket for
an even filler neck imprint, and any damage. Replace parts as \
needed.
12.
ENGINE ACCESSORY DRIVE BELT INSPECTION* -Inspect belt. Look
for cracks, fraying, wear, and proper tension. Adjust or replac\
e as needed.
11.
FUEL TANK, CAP AND LINES INSPECTION* -Inspect the fuel tank,
* An Emission Control Service
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Downloaded from www.Manualslib.com manuals search engine 13. TIRE AND WHEEL ROTATION AN- INSPECTION -For proper wear
and maximum tire life, rotate tires at the first
6,000 miles (1 0 000
kilometers) for Schedule I or 7,500 miles (12 500 kilometers) for
Schedule
II and then every 7,500 miles (12 500 kilometers) thereafter.
Follow the instructions and patterns shown in Section
6. Check tires for
uneven wear or damage.
If irregular or premature wear is apparent,
check wheel alignment.
Also, check for damaged wheels. See “Tires” in
the Index for more information.
14.
DRIVE AXLE SERVICE -Check readfront axle fluid level and add as
needed. Check constant velocity joints and axle seals for leaki\
ng.
Locking differential -Drain fluid at first oil change and refill. Check
fluid level and add as needed at subsequent oil changes. In d\
usty areas, or trailer towing applications drain fluid at every 15,000 miles
(24 135 kilometers) and refi1l.t
Standard differential -Check fluid level and add as needed at
every oil change. In dusty areas, or trailer towing application\
s, drain
fluid every
15,000 miles (24 135 kilometers) and refi1l.t
15.
BRAKE SYSTEM INSPECTION -When the engine oil is changed,
inspect the lines and hoses for proper hookup, binding, leaks, \
cracks,
chafing, etc. Check the parking brake adjustment, and the fluid\
level in
the master cylinder.
A low fluid level can indicate worn disc brake pads
which may need
to be serviced$
When the wheels are removed for rotation, inspect disc brake p\
ads for
wear and rotors for surface condition.
Also inspect drum brake linings for
wear and cracks. Inspect other brake parts, including drums, wh\
eel
cylinders, parking brake, etc., at the same time.
Inspect brakes more often if driving habits or conditions result in
frequent braking.
tA fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
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Downloaded from www.Manualslib.com manuals search engine Owner Checks and Services
Listed below are owner checks and services which would be made at the
time period specified to help ensure proper safety, emission performance, and
dependability of your vehicle.
Be sure any necessary repairs are completed at once. Whenever \
any fluids
or lubricants are added to your vehicle, make sure they are the \
proper ones,
as shown in this section.
At Least Once a Month
Tire inflation pressure check -Check the tires for proper inflation. If they
are low, inflate them
to the level specified on the CertificationRire label or in
Section
6. See “Inflation-Tire Pressure” in the Index.
At Least Once a Year
Key lock cylinder lubrication -Lubricate key lock cylinders with one of the
lubricants recommended in this section.
Transmission neutral start switch operation
I A When you are doing this check, the vehicle could move suddenly\
. If I
it does, you or others could be injured. Follow the steps below. I L
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the manual parking brake and the regular brake. See
“Brakes” and “Parking Brake” in the Index.
Do not use the accelerator
pedal.
3. Be ready to turn off the engine immediately if it starts.
4. Try to start the engine in each gear. The starter should work only in P
Steering column lock operation -While parked, try to turn the key to Lock
in each gear shift position. The key should turn to Lock only when the gear
shift is in
P (Park). The key should come out only in Lock.
(Park) or N (Neutral).
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance Services
Parking brake and transmission P (Park) mechanism operation -
I CAUTION
When you are doing this check, your vehicle could begin to mo\
ve. I
/i You or others could be injured and property could be damaged.
Make sure there is room in front of your vehicle in case you\
begin
to roll. Be ready to apply the regular brake at once should the \
vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing downhill.\
Keeping your foot
on the regular brake, set the manual parking brake.
To check the parking brake: With the engine running and the
transmission in
N (Neutral), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the parking brake only.
To check the P (Park) mechanism’s holding ability: Apply the regular
brake and shift to
P (Park). Release the manual parking brake, then
slowly release the regular brake.
Lap and shoulder belts condition and operation -Inspect belt system,
including: webbing, buckles, latch plates, retractors, guide loop\
s and anchors.
Have a belt assembly replaced
if the webbing has been cut or otherwise
damaged.
Body Lubrication Service -Lubricate all body door hinges including the
tailgate, tailgate handle pivot points, and tailgate mounted spa\
re tire carrier
(if
equipped), lubricate the body hood, fuel door and rear compart\
ment hinges, latches, any locks and any moving seat- hardware. Lubricate the\
hood safety
lever pivot and prop rod pivot. More frequent lubrication may \
be required
when exposed to a corrosive environment.
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Downloaded from www.Manualslib.com manuals search engine Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least
twice a year (for instance, each spring or fall). You should let your
GM
dealer’s service department or other qualified service center \
do these jobs.
Make sure any necessary repairs are completed at once.
Steering and Suspension lnspectiont -Inspect front and rear suspension
and steering system for damaged, loose or missing parts, signs \
of wear or
lack of lubrication. Inspect power steering lines and hoses for proper \
hook-up,
binding, leaks, cracks, chafing, etc. (On vehicles equipped wit\
h manual
steering gear, check for seal leakage.) Lubricate the steering linkage.
Accelerator Control System -Lubricate all pivot points with engine oil,
except the
TBI throttle shaft. Do not lubricate the cam pulley. Remove all
external deposits from pulley.
Do not oil any accelerator or cruise control
cables. Replace any cables that have high effort or excessive wear.
Exhaust System Inspection -Inspect the complete system including the
three-way catalytic converter. Inspect the body near the exhaust system. Look
for broken, damaged, missing or out-of-position parts, as well \
as open seams, holes, loose connections or other conditions which could cause \
a heat buildup
in the floor pan or could let exhaust fumes seep into the passenger
compartments.
Drive Axle Service -Check readfront axle fluid level and add as needed.
Check constant velocity joints and axle seals for leaking.
Transfer Case (all-wheel drive) lnspectiont -Every 12 months or at oil
change intervals, check front axle and transfer case and add l\
ubricant when
necessary. Oil the control lever pivot point (except
L Van) and all exposed
control linkage. Check vent hose at transfer case for kinks an\
d proper installation.
tA fluid loss in these systems may indicate a problem. Have them inspected
and repaired at once.
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Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance Services
Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
USAGE FLUID/LUBRICANT
Engine Oil GM Goodwrench Motor Oil or equivalent for API Service SG
or SGlCE of the recommended viscositv.
Engine Coolant Mixture
of water and a good quality ethylene
glycol base
antifreeze conforming
to GM-6038-M (GM Part No. 1052103).
Hydraulic Brake Systems Delco Supreme
ll@ brake fluid (GM Part No. 1052535 or
I DOT-3).
Parking Brake Cables Chassis lubricant meeting requirements of GM-6031-M (GM
Part No. 1052497).
Power Steering System GM Power Steering Fluid (GM Part No. 10\
50017) or equivalent conforming
to GM spec 9985010.
Manual Steering Gear GM Lubricant (GM Part No. 1052182) or e\
quivalent.
Automatic Transmission DEXRONB IIE Automatic Transmission Fluid (GM Part No.
~ ~~
1051 855).
Differential:
a. Standard - Front and a. SAE-80W-90 gear lubricant (GM Part No. 1052271).\

Rear Axle
b. SAE-80W-90 gear lubricant (GM Part No. 1052271).
b. Locking
Transfer Case DexronB
IIE Automatic Transmission Fluid (GM Part No.
1051 855).
Column Shift, Propeller Shaft Chassis lubricant meeting requireme\
nts of NLGl Grade
2,
Slip Splines and Universal Category LB or GC-LB (GM Part No. 10524\
97).
Joints.
Hood Latch Assembly
a. Pivots and spring anchor a. Engine oil (GM Part No. 1050109).
b. Release Pawl b. Chassis lubricant meeting requirements of GM-6031-M
Front Wheel Bearings Wheel bearing lubricant meeting requirements\
of NLGl Grade
Constant Velocity
U I Joint Chassis lubricant meeting requirements of GM-6031-M (GM
(GM Part No. 1052497).
2, Category GC or GC-LB (GM Part No. 1051344).
Part
No. 1052497)
Automatic Transmission Shift Engine oil
Linkage, Floor Shift Linkage,
Hood and Door Hinges, Body
Door Hinge Pins, Folding Seat,
Fuel Door Hinge
(Continued next page) TO279
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