check engine CHEVROLET AVALANCHE 2002 1.G Owner's Guide

6-19
1. To remove the engine air cleaner/filter, loosen
the screws on the cover. Lift the cover upward.
Lift the engine air cleaner/filter from the air cleaner
housing. Care should be taken to dislodge as little
dirt as possible.
2. Clean the engine air cleaner/filter sealing surface and
the filter housing.
3. Install the new engine air cleaner/filter.
4. Reinstall the cover and tighten the screws on the
engine air cleaner/filter cover.Refer to the Maintenance Schedule to determine when to
replace the engine air cleaner/filter. See ªOwner Checks
and Servicesº in the Index.
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned.
The air cleaner not only cleans the air, it stops
flame if the engine backfires. If it isn't there,
and the engine backfires, you could be burned.
Don't drive with it off, and be careful working
on the engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can
cause a damaging engine fire. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/filter in place when
you're driving.

6-21
Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every 50,000 miles
(83 000 km) if the vehicle's GVWR is over 8,600 or
if the vehicle is mainly driven under one or more of
these conditions:

In heavy city traffic where the outside temperature
regularly reaches 90F (32C) or higher.

In hilly or mountainous terrain.

When doing frequent trailer towing.

Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of
these conditions, change the fluid and filter every
100,000 miles (166 000 km).
See ªScheduled Maintenance Servicesº in the Index.
How to Check
Because this operation can be a little difficult,
you may choose to have this done at the dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading
on the dipstick.
NOTICE:
Too much or too little fluid can damage your
transmission. Too much can mean that some of
the fluid could come out and fall on hot engine
parts or exhaust system parts, starting a fire.
Too little fluid could cause the transmission to
overheat. Be sure to get an accurate reading
if you check your transmission fluid.

6-22
Wait at least 30 minutes before checking the
transmission fluid level if you have been driving:

When outside temperatures are above 90F (32C).

At high speed for quite a while.

In heavy traffic
-- especially in hot weather.

While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180F to 200F
(82C to 93C).
Get the vehicle warmed up by driving about 15 miles
(24 km) when outside temperatures are above 50F
(10C). If it's colder than 50F (10C), drive the
vehicle in THIRD (3) until the engine temperature gage
moves and then remains steady for 10 minutes.
A cold fluid check can be made after the vehicle has
been sitting for eight hours or more with the engine off,
but this is used only as a reference. Let the engine run at idle for five minutes if outside
temperatures are 50F (10C) or more. If it's colder
than 50F (10C), you may have to idle the engine
longer. Should the fluid level be low during this cold
check, you must check the fluid hot before adding fluid.
Checking the fluid hot will give you a more accurate
reading of the fluid level.
Checking the Fluid Level
Prepare your vehicle as follows:

Park your vehicle on a level place. Keep the
engine running.

With the parking brake applied, place the shift lever
in PARK (P).

With your foot on the brake pedal, move the shift
lever through each gear range, pausing for about
three seconds in each range. Then, position the shift
lever in PARK (P).

Let the engine run at idle for three minutes or more.

6-28 What to Use
Use a mixture of one-half clean, drinkable water
and one
-half DEX-COOL
coolant which won't
damage aluminum parts. If you use this coolant mixture,
you don't need to add anything else.
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL
coolant.
NOTICE:
If you use an improper coolant mixture, your
engine could overheat and be badly damaged.
The repair cost wouldn't be covered by your
warranty. Too much water in the mixture can
freeze and crack the engine, radiator, heater core
and other parts.
If you have to add coolant more than four times a year,
have your dealer check your cooling system.
NOTICE:
If you use the proper coolant, you don't have to
add extra inhibitors or additives which claim to
improve the system. These can be harmful.

6-29 Checking Coolant
The coolant surge tank is
located in the engine
compartment on the
passenger's side of the
vehicle. See ªEngine
Compartment Overviewº
in the Index for more
information on location.
CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
Never turn the surge tank pressure cap
-- even
a little
-- when the engine and radiator are hot.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the
FILL COLD mark.
If the LOW COOLANT
message comes on and
stays on, it means you're
low on engine coolant.
Adding Coolant
If you need more coolant, add the proper DEX
-COOL

coolant mixture at the surge tank, but only when the
engine is cool.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol,
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
When replacing the pressure cap, make sure it is hand-tight.

6-31
8100 V8 Engine
When to Check Power Steering Fluid
It is not necessary to regularly check power steering
fluid unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected and
repaired. See ªEngine Compartment Overviewº in the
Index for reservoir location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten it. Then remove
the cap again and look at the fluid level on the dipstick.
The level should be at the FULL COLD mark.
If necessary, add only enough fluid to bring the
level up to the mark.
What to Use
To determine what kind of fluid to use, see
ªRecommended Fluids and Lubricantsº in the Index.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.

6-33
Brakes
Brake Fluid
Your brake master
cylinder reservoir is
filled with DOT
-3
brake fluid. See
ªEngine Compartment
Overviewº in the
Index for the location
of the reservoir.
There are only two reasons why the brake fluid level
in the reservoir might go down. The first is that the
brake fluid goes down to an acceptable level during
normal brake lining wear. When new linings are put in,
the fluid level goes back up. The other reason is that
fluid is leaking out of the brake system. If it is, you
should have your brake system fixed, since a leak
means that sooner or later your brakes won't work well,
or won't work at all.So, it isn't a good idea to ªtop offº your brake fluid.
Adding brake fluid won't correct a leak. If you add fluid
when your linings are worn, then you'll have too much
fluid when you get new brake linings. You should add
(or remove) brake fluid, as necessary, only when work is
done on the brake hydraulic system.
CAUTION:
If you have too much brake fluid, it can spill on
the engine. The fluid will burn if the engine is hot
enough. You or others could be burned, and your
vehicle could be damaged. Add brake fluid only
when work is done on the brake hydraulic system.
See ªChecking Brake Fluidº in this section.
Refer to the Maintenance Schedule to determine when
to check your brake fluid. See ªPeriodic Maintenance
Inspectionsº in the Index.

6-72
Capacities and Specifications
Please refer to ªRecommended Fluids and Lubricantsº
in the Index for more information. All capacities
are approximate.
When adding refrigerant, see the refrigerant charge label
under the hood for charge capacity information
and requirements.
Engine TypeVIN
Code Spark Plug Gap
VORTEC 5300 V8 T 0.060 inches
(1.52 mm)
VORTEC 8100 V8 G 0.060 inches
(1.52 mm)
Wheels and Tires
Model Description Torque
C/K 1500 6 bolts (14 mm)
140 lb
-ft (190 N´m)
C/K 2500 8 bolts (14 mm)
140 lb
-ft (190 N´m)
Tire Pressure See the Certification/Tire label on the
rear edge of the driver's door.
Cooling System Capacity
After refill, the level must be rechecked. See ªCooling
Systemº in the Index.
Engine Quantity
VORTEC 5300 V8 16.5 quarts (15.6 L)
VORTEC 8100 V8 24.0 quarts (23.0 L)
Engine Oil with Filter Capacity
After refill, the level must be rechecked. Add enough
engine oil so that the fluid is within the proper operating
range. See ªEngine Oilº in the Index.
Engine Quantity
VORTEC 5300 V8
VIN Code T6.0 quarts (5.7 L)
VORTEC 8100 V8
VIN Code G6.5 quarts (6.1 L)
Fuel Tank Capacity
Type Quantity
1500/2500 31.0 U.S. gallons (117.0 L)

Scheduled Maintenance
7-12
60,000 Miles (100 000 km)

Replace passenger compartment air filter. If you drive regularly under dusty
conditions, the filter may require replacement more often.

Check rear/front axle fluid level and add fluid as needed. Check constant
velocity joints and axle seals for leaking.

Rotate tires. See ªTire Inspection and Rotationº in the Index for proper
rotation pattern and additional information. (See footnote +.)

Inspect engine accessory drive belt.
An Emission Control Service.

Replace fuel filter.
An Emission Control Service. (See footnote
.)
Inspect Exhaust Gas Recirculation (EGR) system as described in the
service manual.
An Emission Control Service.(See footnote
.)
Inspect Evaporative Control System. Check all fuel and vapor lines and hoses
for proper hook
-up, routing and condition. Check that the purge valve works
properly, if equipped. Replace as needed.
An Emission Control Service. (See footnote
.)
ACTUAL
SERVICED BY:MILEAGE
DATE

7-16
Part B: Owner Checks and Services
Listed in this part are owner checks and services which
should be performed at the intervals specified to help
ensure the safety, dependability and emission control
performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. See ªEngine Oilº in the Index for
further details.Engine Coolant Level Check
Check the engine coolant level and add DEX
-COOL

coolant mixture if necessary. See ªEngine Coolantº in
the Index for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer tank and add the proper fluid if
necessary. See ªWindshield Washer Fluidº in the
Index for further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures.
Don't forget to check your spare tire. See ªTiresº in
the Index for further details.