engine CHEVROLET AVEO 2002 Service Repair Manual

W
Warning Lights, Gages and Indicators................3-17
Warnings
Hazard Warning Flashers............................... 3-3
Other Warning Devices.................................. 3-4
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washing Your Vehicle......................................5-79
Weatherstrip Lubrication...................................6-20
What Kind of Engine Oil to Use........................5-16
What to Do with Used Oil................................5-19
What to Use..................................5-23, 5-34, 5-35
Wheels
Alignment and Tire Balance..........................5-64
Replacement...............................................5-64
When to Add Engine Oil..................................5-16
When to Change Engine Oil.............................5-18
When to Check..............................................5-59
When to Check and What to Use.....................5-22
When to Check Power Steering Fluid................5-34
When to Inspect the Engine Air Cleaner/Filter........5-20Where to Put the Restraint...............................1-37
Why Safety Belts Work....................................1-11
Window Lockout.............................................2-14
Windows.......................................................2-13
Manual......................................................2-14
Power........................................................2-14
Windshield Washer........................................... 3-7
Fluid..........................................................5-35
Windshield Washer Fluid Level Check................6-19
Windshield Wiper
Blade Replacement......................................5-50
Fuses........................................................5-84
Windshield Wiper Lever..................................... 3-6
Windshield Wipers............................................ 3-6
Winter Driving................................................4-24
Wiper Blade Check.........................................6-20
Y
Your Vehicle and the Environment....................... 6-2
14

Vehicle Damage Warnings
Also, in this manual you will find these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice tells about something that can damage the
vehicle. Many times, this damage would not be covered
by your vehicle’s warranty, and it could be costly. But
the notice will tell what to do to help avoid the damage.
When you read other manuals, you might see
CAUTION and NOTICE warnings in different colors or in
different words.
There are also warning labels on the vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
The vehicle has components and labels that use
symbols instead of text. Symbols are shown along with
the text describing the operation or information
relating to a specific component, control, message,
gage, or indicator.
If you need help figuring out a specific name of a
component, gage, or indicator, reference the following
topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages, and Indicators in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
iv

Keys...............................................................2-2
Remote Keyless Entry System.........................2-4
Remote Keyless Entry System Operation...........2-5
Doors and Locks.............................................2-7
Door Locks....................................................2-7
Central Door Unlocking System........................2-7
Door Ajar Reminder........................................2-8
Rear Door Security Locks................................2-8
Lockout Protection..........................................2-9
Trunk (Sedan)................................................2-9
Liftgate (Hatchback)......................................2-11
Windows........................................................2-12
Manual Windows..........................................2-12
Power Windows............................................2-13
Sun Visors...................................................2-13
Theft-Deterrent Systems..................................2-14
Theft-Deterrent System..................................2-14
Immobilizer..................................................2-16
Immobilizer Operation....................................2-16
Starting and Operating Your Vehicle................2-17
New Vehicle Break-In....................................2-17
Ignition Positions..........................................2-18
Starting the Engine.......................................2-19Engine Coolant Heater..................................2-20
Automatic Transaxle Operation.......................2-21
Manual Transaxle Operation...........................2-25
Parking Brake..............................................2-26
Shifting Into Park (P)
(Automatic Transaxle)................................2-27
Shifting Out of Park (P)
(Automatic Transaxle)................................2-28
Parking Your Vehicle (Manual Transaxle).........2-29
Parking Over Things That Burn.......................2-30
Engine Exhaust............................................2-30
Running the Engine While Parked...................2-31
Mirrors...........................................................2-32
Manual Rearview Mirror.................................2-32
Outside Manual Mirrors..................................2-32
Outside Power Mirror....................................2-33
Outside Convex Mirror...................................2-33
Outside Heated Mirrors..................................2-33
Storage Areas................................................2-34
Glove Box...................................................2-34
Cupholder(s)................................................2-34
Sunglasses Storage Compartment...................2-35
Sunroof.........................................................2-35
Section 2 Features and Controls
2-1

One key is used for the
ignition, the doors and all
other locks.
When a new vehicle is delivered, the dealer removes the
key tag and gives it to the first owner. The tag has a code
on it that tells your dealer how to make extra keys. For
vehicle security, keep the key tag in a safe place and also
record the key number somewhere other than inside of
the vehicle. If you lose your key, you will be able to have
a new one made easily using the tag.Your vehicle may have an electronic immobilizer
designed to protect your car against theft. If so, only
keys with the correct electronic code can be used
to start the vehicle. SeeImmobilizer Operation on
page 2-16for additional information. Even if a key has
the same profile, it will not start the engine if the
electronic code is incorrect. If you need a new key,
contact your dealer who can obtain the correct key code.
Also seeRoadside Assistance Program on page 7-6.
Notice:If you ever lock your keys in your vehicle,
you may have to damage the vehicle to get in.
Be sure you have spare keys.
2-3

Lockout Protection
This feature helps prevent locking your key in the car.
The driver’s door can only be locked with the door
closed. From the outside of the vehicle, close the
driver’s door and lock it using the key or the remote
keyless entry transmitter, if equipped.
This feature cannot guarantee that you will never be
locked out of your vehicle. Always remember to
take your key with you.
Trunk (Sedan)
{CAUTION:
It can be dangerous to drive with the trunk lid
open because carbon monoxide (CO) gas can
come into your vehicle. You cannot see or
smell CO. It can cause unconsciousness and
even death.
CAUTION: (Continued)
CAUTION: (Continued)
If you must drive with the trunk lid open or if
electrical wiring or other cable connections
must pass through the seal between the body
and the trunk lid:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. See Climate Control
System.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-30.
To open the trunk on your sedan from outside of your
vehicle, insert the key into the lock cylinder and turn the
key clockwise or use the remote keyless entry
transmitter, if equipped.
2-9

Liftgate (Hatchback)
{CAUTION:
It can be dangerous to drive with the liftgate
open because carbon monoxide (CO) gas can
come into your vehicle. You cannot see or
smell CO. It can cause unconsciousness and
even death. If you must drive with the liftgate
open or if electrical wiring or other cable
connections must pass through the seal
between the body and the liftgate:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. SeeClimate Control
System on page 3-18.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-30.To open the liftgate on your hatchback from outside of
the vehicle, insert the key into the lock cylinder and
turn it counterclockwise or use the remote keyless entry
transmitter, if equipped. Then pull up the handle
above the license plate to open the liftgate.
When closing the liftgate, close from the center to
ensure it fully latches.
To lock the liftgate, insert the key into the lock cylinder
and turn it clockwise or use the remote keyless entry
transmitter, if equipped.
The liftgate can also be locked or unlocked by the
central door unlocking system or remote keyless entry,
if equipped. SeeCentral Door Unlocking System on
page 2-7andRemote Keyless Entry System Operation
on page 2-5.
2-11

To avoid activating the alarm by accident, do one of the
following:
•Unlock the driver’s or passenger’s front door using
the key.
•Press the unlock button on the remote keyless
entry transmitter.
Unlocking a door any other way will activate the alarm
when a door or the trunk or liftgate is opened.
If you do not want to arm the theft-deterrent system,
lock the vehicle using the key or the manual door locks.
Disarming the System
To disarm the system, do one of the following:
•Unlock the driver’s or passenger’s front door using
the key.
•Press the unlock button on the remote keyless
entry transmitter.
- The LED light on the transmitter will
flash once.
- All of the doors will unlock.
- The hazard warning lamps will flash twice.
If the door is not opened or if the engine is not started
within 30 seconds after disarming the system using
the transmitter, all of the doors will automatically lock
and the theft-deterrent mode will rearm.
How the System Alarm is Activated
If a door or the trunk or liftgate is opened without using
the key or the remote keyless entry transmitter, the
horn will sound and the lamps will flash for up to
30 seconds.
How to Turn Off the System Alarm
If the system alarm is active, it can be deactivated using
one of the following methods:
•Press the lock or unlock buttons on the remote
keyless entry transmitter.
•Unlock the driver’s or passenger’s front door using
the key.
Otherwise, the alarm will automatically stop after
30 seconds. The system will then lock the doors and
rearm the theft-deterrent system.
How to Detect a Tamper Condition
If the hazard warning lamps flash once when you press
the lock or unlock buttons on the remote keyless
entry transmitter, the theft-deterrent system alarm was
activated while you were away.
2-15

Immobilizer
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modifications to this system by other than
an authorized service facility could void authorization to
use this equipment.
Immobilizer Operation
Your vehicle may have a passive theft-deterrent system.
The immobilizer system prevents your vehicle from
being started by unauthorized persons.
If your vehicle has an immobilizer system, your vehicle
has a special key that works with the theft-deterrent
system. There is a transponder in the key head that is
electronically coded. The correct key will start the
vehicle. An invalid key immobilizes the engine. The
immobilizer system isolates the power supply to
the ignition system, the fuel pump and the fuel injectors.
The engine immobilizer is activated after the key is
turned to LOCK and removed from the ignition.
The security light located on the top center of the
instrument panel in the secondary information center will
flash when the immobilizer is active. If the light does
not flash after removing the key, have the system
checked by your dealer.
The immobilizer system works when you turn the key to
START. If the immobilizer system does not recognize the
electronic code, the engine will not start and the security
indicator will continue blinking. If your key is ever
damaged, you may not be able to start your vehicle.
2-16

When trying to start the vehicle, if the engine does not
start and the security light continues flashing, the key
may have a damaged transponder. Turn the ignition off
and try again.
If the engine still does not start, and the key appears to be
undamaged, try another key. At this time, you may also
want to check the fuse. SeeFuses and Circuit Breakers
on page 5-75. If the engine still does not start with the
other key, your vehicle needs service. If your vehicle
does start, the first key may be faulty. See your dealer
who can have a new key made.
Up to five keys may be programmed for the vehicle.
If you lose or damage your keys, only a GM dealer can
have new keys made.
If you are ever driving and the security light comes on
and stays on, you will be able to restart your engine
if you turn it off. The theft-deterrent system, however,
is not working properly and must be serviced by
your dealer. Your vehicle is not protected by the
theft-deterrent system at this time.
In an emergency, contact Roadside Assistance. See
Roadside Assistance Program on page 7-6.Starting and Operating Your
Vehicle
New Vehicle Break-In
Notice:Your vehicle does not need an elaborate
break-in. But it will perform better in the long run if
you follow these guidelines:
Do not drive at any one constant speed, fast or
slow, for the rst 500 miles (805 km). Do not
make full-throttle starts. Avoid downshifting to
brake, or slow, the vehicle.
Avoid making hard stops for the rst 200 miles
(322 km) or so. During this time your new
brake linings are not yet broken in. Hard stops
with new linings can mean premature wear
and earlier replacement. Follow this breaking-in
guideline every time you get new brake
linings.
Do not tow a trailer during break-in. SeeTowing
a Trailer on page 4-35for the trailer towing
capabilities of your vehicle and more
information.
Following break-in, engine speed and load can be
gradually increased.
2-17

Ignition Positions
With the key in the ignition
switch, you can turn the
key to four different
positions.
{CAUTION:
On manual transaxle vehicles, turning the key
to LOCK and removing it will lock the steering
column and result in a loss of ability to steer
the vehicle. This could cause a collision. If you
need to turn the engine off while the vehicle is
moving, turn the key only to ACC. Do not push
the key in while the vehicle is moving.Notice:Using a tool to force the key from the
ignition switch could cause damage or break the
key. Use the correct key and turn the key only with
your hand. Make sure the key is all the way in. If
it is, turn the steering wheel left and right while you
turn the key hard. If none of this works, then
your vehicle needs service.
LOCK:This position locks your steering wheel, ignition,
shift lever and transaxle. This is the only position in which
you can insert or remove the key. For easier key
operation when unlocking the steering wheel, move the
steering wheel from right to left and turn the key to ACC.
ACC (Accessory):This position operates some of your
electrical accessories, such as the radio, but not the
climate control system.
ON:This is the position to which the switch returns
after you start your engine and release the key.
The switch stays in ON when the engine is running. But
even when the engine is not running, you can use
ON to operate your electrical accessories, and to display
some instrument panel warning lights.
START:This position starts the engine. When the
engine starts, release the key. The switch will return to
ON for normal driving. Do not turn the key to START
if the engine is running.
Even if the engine is not running, ACC and ON allow
you to operate electrical accessories, such as the radio.
2-18