CHEVROLET AVEO 2002 Service Repair Manual

Light
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-27
Brake System Warning.................................3-20
Charging Systems.......................................3-27
Daytime Running Lamps Indicator..................3-33
Door Ajar...................................................3-33
Fog Lamp..................................................3-32
Highbeam On.............................................3-22
Low Fuel Warning.......................................3-23
Malfunction Indicator....................................3-28
Oil Pressure...............................................3-32
Safety Belt Reminder...................................3-25
Safety Belt Reminder Tone...........................3-20
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-10
Locks
Central Door Unlocking System....................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Rear Door Security Locks............................... 2-9
Long Trip/Highway Definition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-14
Loss of Control...............................................4-14
Low Fuel Warning Light...................................3-23M
Maintenance Schedule
At Each Fuel Fill.........................................6-19
At Least Once a Month................................6-19
At Least Once a Year..................................6-21
At Least Twice a Year..................................6-20
Brake System Inspection..............................6-25
Engine Cooling System Inspection.................6-25
Exhaust System Inspection...........................6-24
Fuel System Inspection................................6-25
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.......6-14
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-19
Part C - Periodic Maintenance Inspections......6-24
Part D - Recommended Fluids and
Lubricants...............................................6-26
Part E - Maintenance Record........................6-28
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-24
Throttle System Inspection............................6-25
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
8

Malfunction Indicator Light................................3-28
Manual Seats................................................... 1-2
Manual Transaxle............................................2-20
Fluid..........................................................5-21
Operation...................................................2-26
Manual Transaxle Check..................................6-20
Manual Windows............................................2-14
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) – Customer Assistance....................... 7-5
Mirrors
Manual Rearview Mirror................................2-34
Outside Convex Mirror.................................2-35
Outside Heated Mirrors................................2-35
Outside Manual Mirrors................................2-34
Outside Power Mirror...................................2-35
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-18
O
Odometer......................................................3-19
Off-Road Recovery..........................................4-12Oil
Engine.......................................................5-15
Pressure Light.............................................3-32
Older Children, Restraints................................1-28
Online Owner Center........................................ 7-3
Opening a Rear Door When the Security Lock
is On ........................................................... 2-9
Other Warning Devices...................................... 3-4
Outlet Adjustment............................................3-15
Outside
Convex Mirror.............................................2-35
Heated Mirrors............................................2-35
Manual Mirrors............................................2-34
Power Mirror...............................................2-35
Overseas – Customer Assistance........................ 7-5
Owners, Canadian............................................... ii
Owner’s Information........................................7-12
P
Park (P)
Shifting Into................................................2-29
Shifting Out of............................................2-30
Parking
Brake........................................................2-28
Over Things That Burn.................................2-32
9

Parking Brake and Automatic Transaxle
Park (P) Mechanism Check...........................6-23
Parking Your Vehicle.......................................2-31
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-19
Part C - Periodic Maintenance Inspections..........6-24
Part D - Recommended Fluids and
Lubricants..................................................6-26
Part E - Maintenance Record...........................6-28
Passenger Compartment Air Filter.....................3-16
Passing.........................................................4-12
Plan Ahead When Possible................................ 7-7
Playing a CD.................................................3-38
Playing the Radio...................................3-34, 3-36
Power
Accessory Outlets........................................3-11
Electrical System.........................................5-84
Steering Fluid.............................................5-34
Windows....................................................2-14
Power Steering...............................................4-10
Pretensioners, Safety Belt................................1-27
Q
Questions and Answers About Safety Belts.........1-14
R
Radios..........................................................3-34
AM-FM Radio.............................................3-34
Care of Your CD Player...............................3-44
Care of Your CDs........................................3-44
Radio with CD............................................3-36
Theft-Deterrent............................................3-43
Understanding Reception..............................3-43
Rear Door Security Locks.................................. 2-9
Rear Seat Operation...................................1-6, 1-8
Rear Seat Outside Positions.............................1-23
Rear Seat Passengers, Safety Belts..................1-23
Rear Window and Outside Mirror Defogger.........3-15
Rear Window Washer/Wiper............................... 3-7
Rearview Mirrors.............................................2-34
Reclining Seatbacks.......................................... 1-3
Recreational Vehicle Towing.............................4-29
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Remote Trunk Release....................................2-11
Removing the Flat Tire and Installing the
Spare Tire..................................................5-69
Removing the Spare Tire and Tools...................5-68
Replacing Brake System Parts..........................5-38
Replacing Restraint System Parts
After a Crash..............................................1-59
10

Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-11
United States Government............................7-10
Restraint System Check...................................6-20
Checking Your Restraint Systems...................1-58
Replacing Restraint System Parts After a
Crash.....................................................1-59
Restraint Systems
Checking....................................................1-58
Replacing Parts...........................................1-59
Right Front Passenger Position, Safety Belts......1-23
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle To Get It Out...................4-29
Running Your Engine While You Are Parked.......2-33
S
Safety Belt
Pretensioners..............................................1-27
Reminder Light............................................3-25
Reminder Tone............................................3-20
Safety Belts
Care of......................................................5-79
Center Rear Passenger Position....................1-26
Driver Position............................................1-15Safety Belts (cont.)
How to Wear Safety Belts Properly................1-15
Questions and Answers About Safety Belts........1-14
Rear Seat Passengers.................................1-23
Right Front Passenger Position......................1-23
Safety Belt Use During Pregnancy.................1-22
Safety Belts Are for Everyone.......................1-10
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Height Adjuster............................. 1-3
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Rear Seat Operation...............................1-6, 1-8
Reclining Seatbacks...................................... 1-3
Secondary Information Center (SIC)...................3-24
Securing a Child Restraint
Designed for the LATCH System...................1-44
Rear Seat Position......................................1-44
Right Front Seat Position..............................1-46
Security While You Travel.................................. 7-6
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-28
Publications Ordering Information...................7-11
11

Service Bulletins.............................................7-11
Service Manuals.............................................7-11
Setting Preset Stations............................3-35, 3-36
Setting the Tone (Bass/Treble)..................3-35, 3-37
Sheet Metal Damage.......................................5-81
Shift Speeds..................................................2-27
Shifting Into Park (P).......................................2-29
Shifting Out of Park (P)...................................2-30
Short Trip/City Definition.................................... 6-5
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-7
Shoulder Belt Height Adjuster...........................1-17
Skidding........................................................4-14
Some Other Rainy Weather Tips.......................4-18
Special Fabric Cleaning Problems.....................5-77
Specifications, Capacities.................................5-91
Speedometer..................................................3-19
Starter Switch Check.......................................6-21
Starting Your Engine.......................................2-20
Steering........................................................4-10
Steering in Emergencies..................................4-11
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-24
Steering Tips..................................................4-10
Steering Wheel, Tilt Wheel................................. 3-4
Storage Areas................................................2-36
Cupholder(s)...............................................2-36
Glove Box..................................................2-36
Sunglasses Storage Compartment..................2-37Storing the Flat Tire and Tools..........................5-74
Storing the Spare Tire and Tools.......................5-74
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-14
Sunglasses Storage Compartment.....................2-37
Sunroof.........................................................2-37
T
Tachometer....................................................3-19
Taillamps
Turn Signal, Stoplamps and Back-up Lamps......5-49
Theft-Deterrent, Radio.....................................3-43
Theft-Deterrent System....................................2-15
Theft-Deterrent Systems...................................2-15
Immobilizer.................................................2-17
Immobilizer Operation...................................2-17
Throttle System Inspection...............................6-25
Tilt Wheel........................................................ 3-4
Tire Inflation Check.........................................6-19
Tire Sidewall Labeling......................................5-52
Tire Size.......................................................5-55
Tire Terminology and Definitions........................5-56
Tires.............................................................5-51
Buying New Tires........................................5-62
Chains.......................................................5-66
Changing a Flat Tire....................................5-67
Compact Spare Tire.....................................5-75
12

Tires (cont.)
If a Tire Goes Flat.......................................5-66
Inflation - Tire Pressure................................5-59
Inspection and Rotation................................5-60
Uniform Tire Quality Grading.........................5-63
Wheel Alignment and Tire Balance.................5-64
Wheel Replacement.....................................5-64
When It Is Time for New Tires......................5-61
Matching Transmitter(s) to Your Vehicle............... 2-5
To Use the Engine Coolant Heater....................2-21
Top Strap......................................................1-38
Top Strap Anchor Location...............................1-40
Torque Lock...................................................2-30
Towing
Recreational Vehicle.....................................4-29
Towing a Trailer..........................................4-37
Your Vehicle...............................................4-29
Transaxle
Fluid, Automatic...........................................5-21
Fluid, Manual..............................................5-21
Transaxle Operation, Automatic.........................2-22
Transaxle Operation, Manual............................2-26
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-11
Transportation Options...................................... 7-8
Trip Odometer................................................3-19
Trunk............................................................2-10
Turn and Lane-Change Signals.......................... 3-5
Turn Signal/Multifunction Lever........................... 3-5U
Underbody Flushing Service.............................6-23
Understanding Radio Reception........................3-43
Uniform Tire Quality Grading............................5-63
United States – Customer Assistance.................. 7-4
Used Replacement Wheels..............................5-65
Using an MP3 CD..........................................3-39
Using Cleaner on Fabric..................................5-77
Using the Rear Door Security Lock..................... 2-9
V
Vehicle
Control........................................................ 4-6
Damage Warnings........................................... iv
Loading......................................................4-32
Parking Your...............................................2-31
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders.................................................... 7-9
Vehicle Identification
Number (VIN).............................................5-83
Service Parts Identification Label...................5-84
Vehicle Storage..............................................5-39
Ventilation Adjustment......................................3-15
Visor Vanity Mirror..........................................2-14
Visors...........................................................2-14
13

W
Warning Lights, Gages and Indicators................3-17
Warnings
Hazard Warning Flashers............................... 3-3
Other Warning Devices.................................. 3-4
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washing Your Vehicle......................................5-79
Weatherstrip Lubrication...................................6-20
What Kind of Engine Oil to Use........................5-16
What to Do with Used Oil................................5-19
What to Use..................................5-23, 5-34, 5-35
Wheels
Alignment and Tire Balance..........................5-64
Replacement...............................................5-64
When to Add Engine Oil..................................5-16
When to Change Engine Oil.............................5-18
When to Check..............................................5-59
When to Check and What to Use.....................5-22
When to Check Power Steering Fluid................5-34
When to Inspect the Engine Air Cleaner/Filter........5-20Where to Put the Restraint...............................1-37
Why Safety Belts Work....................................1-11
Window Lockout.............................................2-14
Windows.......................................................2-13
Manual......................................................2-14
Power........................................................2-14
Windshield Washer........................................... 3-7
Fluid..........................................................5-35
Windshield Washer Fluid Level Check................6-19
Windshield Wiper
Blade Replacement......................................5-50
Fuses........................................................5-84
Windshield Wiper Lever..................................... 3-6
Windshield Wipers............................................ 3-6
Winter Driving................................................4-24
Wiper Blade Check.........................................6-20
Y
Your Vehicle and the Environment....................... 6-2
14

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-12
Child Restraints
.......................................1-30
Airbag System
.........................................1-56
Restraint System Check
............................1-71
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-12
Theft-Deterrent Systems
............................2-14
Starting and Operating Your Vehicle
...........2-17
Mirrors
....................................................2-32
Storage Areas
.........................................2-34
Sunroof
..................................................2-35
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-18
Warning Lights, Gages, and Indicators
........3-23
Secondary Information Center (SIC)
............3-31
Audio System(s)
.......................................3-38Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-34
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-10
Headlamp Aiming
.....................................5-39
Bulb Replacement
....................................5-40
Windshield Wiper Blade Replacement
.........5-44
Tires
......................................................5-45
Appearance Care
.....................................5-66
Vehicle Identification
.................................5-74
Electrical System
......................................5-74
Capacities and Specifications
.....................5-80
Normal Maintenance Replacement Parts
......5-81
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-14
Index................................................................ 1
2006 Chevrolet Aveo Owner ManualM

GENERAL MOTORS, GM, the GM Emblem,
CHEVROLET, the CHEVROLET Emblem, and the
name AVEO are registered trademarks of General
Motors Corporation.
This manual includes the latest information at the time it
was printed. We reserve the right to make changes
after that time without further notice. For vehicles first
sold in Canada, substitute the name “General Motors of
Canada Limited” for Chevrolet Motor Division whenever
it appears in this manual.
Keep this manual in the vehicle, so it will be there if it is
needed while you are on the road. If the vehicle is
sold, leave this manual in the vehicle.
Canadian Owners
A French language copy of this manual can be obtained
from your dealer or from:
Helm, Incorporated
P.O. Box 07130
Detroit, MI 48207
How to Use This Manual
Many people read the owner manual from beginning to
end when they first receive their new vehicle. If this
is done, it can help you learn about the features
and controls for the vehicle. Pictures and words work
together in the owner manual to explain things.
Index
A good place to quickly locate information about the
vehicle is the Index in the back of the manual. It is an
alphabetical list of what is in the manual and the
page number where it can be found.
Litho in U.S.A.
Part No. 06AVEO B Second Printing
©2005 General Motors Corporation. All Rights Reserved.
ii

Safety Warnings and Symbols
There are a number of safety cautions in this book. We
use a box and the word CAUTION to tell about things
that could hurt you if you were to ignore the warning.
{CAUTION:
These mean there is something that could hurt
you or other people.
In the caution area, we tell you what the hazard is.
Then we tell you what to do to help avoid or reduce the
hazard. Please read these cautions. If you do not,
you or others could be hurt.You will also find a circle
with a slash through it in
this book. This safety
symbol means “Do Not,”
“Do Not do this” or “Do Not
let this happen.”
iii