drain bolt CHEVROLET AVEO 2002 Service Repair Manual

2006 TRANSMISSION
Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
Application
Specification
MetricEnglish
Check Valve Spring Bolts6.5 N.m57 lb in
Control Cable Adjusting Nut8 N.m71 lb in
Damping Block Connection Nut and Bolt80 N.m59 lb ft
Differential Case-to-Differential Ring Gear Bolt102 N.m75 lb ft
Drain Plug17 N.m13 lb ft
Fluid Cooler Inlet Pipe Bolt9 N.m80 lb in
Fluid Cooler Inlet Pipe Fitting Nut35 N.m26 lb ft
Fluid Cooler Rear Outlet Pipe Clip Bolt9 N.m80 lb in
Fluid Cooler Rear Outlet Pipe Fitting Nut35 N.m26 lb ft
Front Outlet Pipe Clip Bolt9 N.m80 lb in
Front Outlet Pipe Union Bolt35 N.m26 lb ft
Input Speed Sensor Retaining Bolt5.4 N.m48 lb in
Manual Detent Spring Bolt9.8 N.m87 lb in
Manual Valve Lever Shaft Nut12 N.m106 lb in
Lower Transaxle-to-Engine Retaining Bolts73 N.m54 lb ft
Lower Transaxle-to-Engine Retaining Bolts31 N.m23 lb ft
Lower Transaxle-to-Engine Retaining Bolts21 N.m15 lb ft
Oil Pan Bolts7 N.m62 lb in
Oil Pump Bolts25 N.m18 lb ft
Oil Reservoir Lock Plate Bolts5.4 N.m48 lb in
Oil Strainer Bolts9.8 N.m87 lb in
Output Speed Sensor Retaining Bolt7.4 N.m65 lb in
Park/Neutral Position Switch Bolts5.4 N.m48 lb in
Parking Lock Pawl Bracket Bolts7.4 N.m65 lb in
Planetary Ring Gear Nut-Maximum29 N.m22 lb ft
Planetary Ring Gear Nut-Standard9.8 N.m87 lb in
Rear Mounting Bracket Bolts60 N.m44 lb ft
Screw Plugs7.4 N.m65 lb in
Shift Control Lever Assembly Mounting Bolts8 N.m71 lb in
Shift Solenoid Valve Bolts11 N.m97 lb in

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:16 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Microsoft
Thursday, July 16, 2009 1:17:42 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.

Fig. 37: Transmission Pan Bolts
Courtesy of GENERAL MOTORS CORP.
5. Install a new gasket on the oil pan, then install the oil pan to the transaxle with the 18 retaining bolts.
Tighten: Tighten the bolts to 7.5 Nm (65 lb-in).
6. Fill the transaxle with fluid. Refer to Draining Transmission Fluid
.
GEARSHIFT CONTROL LEVER REPLACEMENT
Removal Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:18 PMPage 49 © 2005 Mitchell Repair Information Company, LLC.

Fig. 70: Front Outlet Pipe, Clip, Bolt & Radiator
Courtesy of GENERAL MOTORS CORP.
1. Drain the transaxle fluid.
2. Remove the front outlet pipe union bolt from the radiator.
3. Remove the front outlet pipe clip bolt from the radiator.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 82 © 2005 Mitchell Repair Information Company, LLC.

Fig. 73: Front Outlet Pipe, Union Bolt & Radiator
Courtesy of GENERAL MOTORS CORP.
3. Install the front outlet pipe union bolt into the radiator.
Tighten: Tighten the front outlet pipe union bolt to 35 N.m (26 lb ft).
4. Install the front outlet pipe clip bolt into the radiator.
Tighten: Tighten the front outlet pipe clip bolt to 9 N.m (80 lb in).
5. Fill the transaxle with fluid. Refer to Draining Transmission Fluid
.
TRANSMISSION REPLACEMENT
Tools Required

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 85 © 2005 Mitchell Repair Information Company, LLC.

Fig. 131: Oil Pan & Gasket
Courtesy of GENERAL MOTORS CORP.
14. Remove the 18 bolts.
15. Remove the oil pan and gasket.
16. Remove the drain plu
g from the oil pan.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 144 © 2005 Mitchell Repair Information Company, LLC.