transmission fluid CHEVROLET AVEO 2002 Service User Guide

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Pages: 5127, PDF Size: 41.82 MB

CHEVROLET AVEO 2002 Service User Guide AVEO 2002 CHEVROLET CHEVROLET https://www.carmanualsonline.info/img/24/56853/w960_56853-0.png CHEVROLET AVEO 2002 Service User Guide

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Page 2595 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 34: Locating Transmission Fluid Temperature Sensor
Courtesy of GENERAL MOTORS CORP.
4. Remove the wiring harness retaining bolt, then remove the wiring harness and TFT sensor from the
transaxl

Fig. 34: Locating Transmission Fluid Temperature Sensor
Courtesy of GENERAL MOTORS CORP.
4. Remove the wiring harness retaining bolt, then remove the wiring harness and TFT sensor from the
transaxle.
Installation Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:18 PMPage 46 © 2005 Mitchell Repair Information Company, LLC.

Page 2596 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 35: Transmission Fluid Temperature Sensor
Courtesy of GENERAL MOTORS CORP.
1. Coat a new O-ring with ATF, then install it on the harness connector.
2. Install the TFT sensor and wiring harnes

Fig. 35: Transmission Fluid Temperature Sensor
Courtesy of GENERAL MOTORS CORP.
1. Coat a new O-ring with ATF, then install it on the harness connector.
2. Install the TFT sensor and wiring harness into the transaxle case.
NOTE: Refer to Fastener Notice in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:18 PMPage 47 © 2005 Mitchell Repair Information Company, LLC.

Page 2598 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 37: Transmission Pan Bolts
Courtesy of GENERAL MOTORS CORP.
5. Install a new gasket on the oil pan, then install the oil pan to the transaxle with the 18 retaining bolts.
Tighten: Tighten the

Fig. 37: Transmission Pan Bolts
Courtesy of GENERAL MOTORS CORP.
5. Install a new gasket on the oil pan, then install the oil pan to the transaxle with the 18 retaining bolts.
Tighten: Tighten the bolts to 7.5 Nm (65 lb-in).
6. Fill the transaxle with fluid. Refer to Draining Transmission Fluid
.
GEARSHIFT CONTROL LEVER REPLACEMENT
Removal Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:18 PMPage 49 © 2005 Mitchell Repair Information Company, LLC.

Page 2621 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 60: OSS Sensor, Retaining Bolt & O-Ring
Courtesy of GENERAL MOTORS CORP.
1. Install a new O-ring on the OSS sensor.
2. Install the OSS sensor and retaining bolt into the transaxle.
Tighten: T

Fig. 60: OSS Sensor, Retaining Bolt & O-Ring
Courtesy of GENERAL MOTORS CORP.
1. Install a new O-ring on the OSS sensor.
2. Install the OSS sensor and retaining bolt into the transaxle.
Tighten: Ti
ghten the OSS sensor retaining bolt to 7.4 N.m (65 lb in).
IMPORTANT: Lubricate the O-ring with T-IV Automatic Transmission Fluid GM P/N
88900925 (Canadian P/N 22689186).
NOTE: Refer to Fastener Notice
in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:19 PMPage 72 © 2005 Mitchell Repair Information Company, LLC.

Page 2627 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 66: Radiator Threaded Connector & Fluid Cooler Hoses
Courtesy of GENERAL MOTORS CORP.
1. Raise and support the vehicle.
2. Drain the transaxle fluid.
3. Remove the clip from the radiator th

Fig. 66: Radiator Threaded Connector & Fluid Cooler Hoses
Courtesy of GENERAL MOTORS CORP.
1. Raise and support the vehicle.
2. Drain the transaxle fluid.
3. Remove the clip from the radiator threaded connector, then disconnect the fluid cooler hoses.
NOTE: Refer to Vehicle Lifting and Jacking Notice in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 78 © 2005 Mitchell Repair Information Company, LLC.

Page 2628 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 67: Removing Fluid Cooler Inlet Pipe, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
4. Remove the fluid cooler inlet pipe bolt from the transaxle.
5. Remove the inlet pipe fitting nut fro

Fig. 67: Removing Fluid Cooler Inlet Pipe, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
4. Remove the fluid cooler inlet pipe bolt from the transaxle.
5. Remove the inlet pipe fitting nut from the transaxle.
6. Remove the fluid cooler inlet pipe and hoses.
Installation Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 79 © 2005 Mitchell Repair Information Company, LLC.

Page 2629 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 68: Installing Fluid Cooler Inlet Pipe, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
1. Install the fluid cooler inlet pipe fitting nut into the transaxle.
Tighten: Tighten the fluid cool

Fig. 68: Installing Fluid Cooler Inlet Pipe, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
1. Install the fluid cooler inlet pipe fitting nut into the transaxle.
Tighten: Tighten the fluid cooler inlet pipe fitting nut to 35 N.m (26 Ib ft).
2. Install the fluid cooler inlet pipe bolt into the transaxle.
Tighten: Ti
ghten the fluid cooler inlet pipe bolt to 9 N.m (80 Ib in).
NOTE: Refer to Fastener Notice in Cautions and Notices.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 80 © 2005 Mitchell Repair Information Company, LLC.

Page 2630 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 69: Radiator Threaded Connector & Fluid Cooler Hoses
Courtesy of GENERAL MOTORS CORP.
3. Connect the fluid cooler hoses and install the clip into the radiator threaded connector.
4. Lower the

Fig. 69: Radiator Threaded Connector & Fluid Cooler Hoses
Courtesy of GENERAL MOTORS CORP.
3. Connect the fluid cooler hoses and install the clip into the radiator threaded connector.
4. Lower the vehicle.
5. Fill the transaxle with fluid. Refer to Draining Transmission Fluid
.
TRANSMISSION COOLER PIPES AND HOSES REPLACEMENT (OUTLET)
Removal Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 81 © 2005 Mitchell Repair Information Company, LLC.

Page 2631 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 70: Front Outlet Pipe, Clip, Bolt & Radiator
Courtesy of GENERAL MOTORS CORP.
1. Drain the transaxle fluid.
2. Remove the front outlet pipe union bolt from the radiator.
3. Remove the front

Fig. 70: Front Outlet Pipe, Clip, Bolt & Radiator
Courtesy of GENERAL MOTORS CORP.
1. Drain the transaxle fluid.
2. Remove the front outlet pipe union bolt from the radiator.
3. Remove the front outlet pipe clip bolt from the radiator.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 82 © 2005 Mitchell Repair Information Company, LLC.

Page 2632 of 5127

CHEVROLET AVEO 2002 Service User Guide Fig. 71: Rear Outlet Pipe, Clip, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
4. Remove the rear outlet pipe clip bolt from the transaxle.
5. Remove the rear outlet pipe fitting nut from the

Fig. 71: Rear Outlet Pipe, Clip, Bolt & Transaxle
Courtesy of GENERAL MOTORS CORP.
4. Remove the rear outlet pipe clip bolt from the transaxle.
5. Remove the rear outlet pipe fitting nut from the transaxle.
6. Remove the fluid cooler outlet pipe and hoses.
Installation Procedure

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:20 PMPage 83 © 2005 Mitchell Repair Information Company, LLC.

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