CHEVROLET AVEO 2002 Service Repair Manual
AVEO 2002
CHEVROLET
CHEVROLET
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CHEVROLET AVEO 2002 Service Repair Manual
Page 2740 of 5127
Fig. 178: Parking Lock Pawl, Shaft & Torsion Spring
Courtesy of GENERAL MOTORS CORP.
67. Remove the parkin
g lock pawl shaft, torsion spring and parking lock pawl.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 191 © 2005 Mitchell Repair Information Company, LLC.
Page 2745 of 5127
Fig. 183: Parking Lock Rod & Manual Valve Lever
Courtesy of GENERAL MOTORS CORP.
72. Remove the parking lock rod from the manual valve lever.
Fig. 184: Removing Oil Seal Using A Screwdriver
Courtesy of GENERAL MOTORS CORP.
73. Usin
g a screwdriver, remove the oil seal.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 196 © 2005 Mitchell Repair Information Company, LLC.
Page 2755 of 5127
Fig. 194: Oil Reservoir Lock Plate
Courtesy of GENERAL MOTORS CORP.
85. Remove the 3 bolts and oil reservoir lock plate from the transaxle housing.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:23 PMPage 206 © 2005 Mitchell Repair Information Company, LLC.
Page 2776 of 5127
Fig. 214: Oil Reservoir Lock Plate
Courtesy of GENERAL MOTORS CORP.
13. Install the oil reservoir lock plate to the transaxle housing with the 3 bolts.
Tighten: Ti
ghten the bolts to 5.4 N.m (48 lb in).
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:24 PMPage 227 © 2005 Mitchell Repair Information Company, LLC.
Page 2799 of 5127
Fig. 237: Parking Lock Rod & Manual Valve Lever
Courtesy of GENERAL MOTORS CORP.
42. Install the parkin
g lock rod to the manual valve lever.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 250 © 2005 Mitchell Repair Information Company, LLC.
Page 2805 of 5127
Fig. 243: Parking Lock Pawl, Shaft & Torsion Spring
Courtesy of GENERAL MOTORS CORP.
50. Install the parkin
g lock shaft, the torsion spring and the parking lock pawl.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 256 © 2005 Mitchell Repair Information Company, LLC.
Page 2807 of 5127
Fig. 245: Bolts & Parking Lock Pawl Bracket
Courtesy of GENERAL MOTORS CORP.
52. Install the parking lock pawl bracket with the 2 bolts.
Tighten: Ti
ghten the bolts to 7.4 N.m (65 lb in).
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 258 © 2005 Mitchell Repair Information Company, LLC.
Page 2809 of 5127
Fig. 247: Counter Drive Gear & Parking Lock Pawl
Courtesy of GENERAL MOTORS CORP.
55. Fix the counter drive
gear with the parking lock pawl.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 260 © 2005 Mitchell Repair Information Company, LLC.
Page 2815 of 5127
Fig. 253: Verifying Planetary Gear Turns Freely
Courtesy of GENERAL MOTORS CORP.
62. Verif
y that the planetary gear turns freely counterclockwise and locks clockwise.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:25 PMPage 266 © 2005 Mitchell Repair Information Company, LLC.
Page 2864 of 5127
Fig. 302: Solenoid Connectors
Courtesy of GENERAL MOTORS CORP.
120. Connect the transaxle wire connector and harness to the valve body assembly.
121. Connect the 5 connectors.
1. The lock-up control solenoid (5)
2. The pressure control solenoid (1)
3. The No. 2 shift solenoid (2)
4. The No. 1 shift solenoid (3)
5. The timing solenoid (4)
IMPORTANT: Verify that the transaxle wire does not come out from the oil pan
installations surface.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:27 PMPage 315 © 2005 Mitchell Repair Information Company, LLC.