CHEVROLET AVEO 2002 Service Repair Manual

Driver
Position, Safety Belt.....................................1-18
Seat Height Adjuster...................................... 1-3
Driving
At Night.....................................................4-14
City ...........................................................4-17
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-18
Hill and Mountain Roads..............................4-20
In Rain and on Wet Roads...........................4-15
Rocking Your Vehicle to Get it Out.................4-26
Winter........................................................4-22
E
Electrical System
Add-On Equipment......................................5-74
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Headlamp Wiring.........................................5-75
Instrument Panel Fuse Block.........................5-76
Power Windows and Other Power Options......5-75
Windshield Wiper Fuses...............................5-75
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-35
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-20Engine (cont.)
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-24
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-24
Starting......................................................2-19
Event Data Recorders (EDR)............................7-10
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Fixed Mast Antenna........................................3-71
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-58
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-21
Power Steering...........................................5-30
Windshield Washer......................................5-31
Fog Lamp Light..............................................3-38
Fog Lamps ....................................................3-15
4

Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-30
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-30
System Inspection.......................................6-23
Fuses
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Instrument Panel Fuse Block.........................5-76
Windshield Wiper.........................................5-75
G
Gage
Engine Coolant Temperature.........................3-28
Fuel..........................................................3-30
Speedometer..............................................3-25
Tachometer.................................................3-25
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-34
GM Mobility Reimbursement Program.................. 7-6
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-5
Headlamp
Aiming .......................................................5-39
Headlamp Wiring............................................5-75
Headlamps....................................................5-40
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-13
Turn Signal Lamps......................................5-42
Heater...........................................................3-18
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-29
Highway Hypnosis...........................................4-20
Hill and Mountain Roads..................................4-20
Hold Mode Light.............................................3-34
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-17
Hydraulic Clutch.............................................5-21
5

I
Ignition Positions.............................................2-18
Immobilizer....................................................2-16
Immobilizer Operation......................................2-16
Infants and Young Children, Restraints...............1-32
Inflation - Tire Pressure...................................5-51
Inspection
Brake System.............................................6-24
Engine Cooling System................................6-24
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-24
J
Jump Starting.................................................5-36
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Labeling, Tire Sidewall.....................................5-46
Lamps
Dome ........................................................3-16
Exterior......................................................3-13
Fog ...........................................................3-15
LATCH System
Child Restraints...........................................1-42
Liftgate..........................................................2-11
Light
Airbag Readiness........................................3-32
Anti-Lock Brake System Warning...................3-34
Brake System Warning.................................3-27
Charging System.........................................3-33
Cruise Control.............................................3-29
Daytime Running Lamps Indicator..................3-29
Door Ajar...................................................3-38
Fog Lamp ..................................................3-38
Highbeam On.............................................3-29
Hold Mode .................................................3-34
Low Fuel Warning.......................................3-30
6

Light (cont.)
Malfunction Indicator....................................3-34
Oil Pressure...............................................3-37
Passenger Airbag Status Indicator..................3-26
Safety Belt Reminder...................................3-32
Safety Belt Reminder Tone...........................3-25
Loading Your Vehicle.......................................4-27
Lockout Protection............................................ 2-9
Locks
Central Door Unlocking System....................... 2-7
Door ........................................................... 2-7
Lockout Protection......................................... 2-9
Rear Door Security Locks............................... 2-8
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-30
M
Maintenance, Normal Replacement Parts............5-81
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-20
At Least Twice a Year..................................6-19
Brake System Inspection..............................6-24
Engine Cooling System Inspection.................6-24
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-23
PartD-Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record........................6-27
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-23
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-34
Manual Seats................................................... 1-2
Manual Transaxle
Fluid..........................................................5-21
Operation...................................................2-25
Manual Windows............................................2-12
Mirrors
Manual Rearview Mirror................................2-32
Outside Convex Mirror.................................2-33
Outside Heated Mirrors................................2-33
Outside Manual Mirrors................................2-32
Outside Power Mirror...................................2-33
MyGMLink.com................................................ 7-4
7

N
New Vehicle Break-In......................................2-17
Normal Maintenance Replacement Parts............5-81
O
Odometer......................................................3-25
Odometer, Trip...............................................3-25
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Light.............................................3-37
Older Children, Restraints................................1-30
Online Owner Center........................................ 7-4
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21
Outlet(s), Accessory Power...............................3-16
Outside
Convex Mirror.............................................2-33
Heated Mirrors............................................2-33
Manual Mirrors............................................2-32
Power Mirror...............................................2-33
Owners, Canadian............................................... ii
P
Paint, Damage...............................................5-72
Park (P)
Shifting Into................................................2-27
Shifting Out of............................................2-28
Parking
Brake........................................................2-26
Over Things That Burn.................................2-30
Parking Your Vehicle.......................................2-29
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-23
Part D - Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record...........................6-27
Passenger Airbag Status Indicator.....................3-26
Passenger Compartment Air Filter.....................3-21
Passenger Sensing System..............................1-65
Passing.........................................................4-11
Power
Accessory Outlet(s)......................................3-16
Electrical System.........................................5-75
Steering Fluid.............................................5-30
Windows....................................................2-13
Pretensioners, Safety Belt................................1-29
8

Q
Questions and Answers About Safety Belts.........1-17
R
Radios..........................................................3-38
AM-FM Radio.............................................3-39
Care of Your CD Player...............................3-71
Care of Your CDs ........................................3-71
Radio with CD............................3-41, 3-45, 3-52
Radio with Six-Disc CD................................3-61
Understanding Reception..............................3-70
Rear Door Security Locks.................................. 2-8
Rear Seat Operation...................................1-6, 1-9
Rear Seat Passengers, Safety Belts..................1-25
Rear Windshield Washer/Wiper.........................3-10
Rearview Mirrors.............................................2-32
Reclining Seatbacks.......................................... 1-3
Recreational Vehicle Towing.............................4-34
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-61
Removing the Spare Tire and Tools...................5-60
Replacement Bulbs.........................................5-44Reporting Safety Defects
Canadian Government..................................7-14
General Motors...........................................7-15
United States Government............................7-14
Restraint System Check
Checking the Restraint Systems....................1-71
Replacing Restraint System Parts
After a Crash..........................................1-72
Right Front Passenger Position, Safety Belts......1-25
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-26
Running the Engine While Parked.....................2-31
S
Safety Belt
Pretensioners..............................................1-29
Reminder Light............................................3-32
Reminder Tone............................................3-25
Safety Belts
Care of ......................................................5-69
Center Rear Passenger Position....................1-28
Driver Position............................................1-18
How to Wear Safety Belts Properly................1-17
9

Safety Belts (cont.)
Questions and Answers About Safety Belts.....1-17
Rear Seat Passengers.................................1-25
Right Front Passenger Position......................1-25
Safety Belt Extender....................................1-29
Safety Belt Use During Pregnancy.................1-25
Safety Belts Are for Everyone.......................1-12
Shoulder Belt Height Adjuster........................1-24
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Height Adjuster............................. 1-3
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Rear Seat Operation...............................1-6, 1-9
Reclining Seatbacks...................................... 1-3
Secondary Information Center (SIC)...................3-31
Securing a Child Restraint
Rear Seat Position......................................1-49
Right Front Seat Position..............................1-51
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Accessories and Modifications......................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
California Proposition 65 Warning.................... 5-3
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-34
Publications Ordering Information...................7-15Servicing Your Airbag-Equipped Vehicle..............1-69
Sheet Metal Damage.......................................5-72
Shifting Into Park (P).......................................2-27
Shifting Out of Park (P)...................................2-28
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-24
Signals, Turn and Lane-Change.......................... 3-7
Spare Tire
Compact....................................................5-66
Installing....................................................5-61
Removing...................................................5-60
Storing.......................................................5-65
Specifications, Capacities.................................5-80
Speedometer..................................................3-25
Starting Your Engine.......................................2-19
Steering.......................................................... 4-9
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection.......................6-23
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-34
Cupholder(s)...............................................2-34
Glove Box..................................................2-34
Sunglasses Storage Compartment..................2-35
Stuck in Sand, Mud, Ice, or Snow.....................4-26
Sun Visors.....................................................2-13
Sunroof.........................................................2-35
10

T
Tachometer....................................................3-25
Taillamps
Turn Signal, Stoplamps and Back-up Lamps....5-43
Theft-Deterrent System....................................2-14
Theft-Deterrent Systems...................................2-14
Immobilizer.................................................2-16
Immobilizer Operation...................................2-16
Tilt Wheel........................................................ 3-6
Tires.............................................................5-45
Aluminum Wheels, Cleaning..........................5-71
Buying New Tires........................................5-54
Chains.......................................................5-57
Changing a Flat Tire....................................5-58
Cleaning....................................................5-71
Compact Spare Tire.....................................5-66
Different Size..............................................5-54
If a Tire Goes Flat.......................................5-58
Inflation - Tire Pressure................................5-51
Inspection and Rotation................................5-52
Installing the Spare Tire................................5-61
Removing the Flat Tire.................................5-61
Removing the Spare Tire and Tools...............5-60
Storing a Flat or Spare Tire and Tools............5-65Tires (cont.)
Tire Sidewall Labeling..................................5-46
Tire Terminology and Definitions....................5-48
Uniform Tire Quality Grading.........................5-55
Wheel Alignment and Tire Balance.................5-56
Wheel Replacement.....................................5-56
When It Is Time for New Tires......................5-53
Towing
Recreational Vehicle.....................................4-34
Towing a Trailer..........................................4-35
Your Vehicle...............................................4-34
Transaxle
Fluid, Automatic...........................................5-19
Fluid, Manual..............................................5-21
Transaxle Operation, Automatic.........................2-21
Transaxle Operation, Manual............................2-25
Trip Odometer................................................3-25
Trunk.............................................................. 2-9
Turn and Lane-Change Signals.......................... 3-7
Turn Signal/Multifunction Lever........................... 3-7
U
Understanding Radio Reception........................3-70
Uniform Tire Quality Grading............................5-55
11

V
Vehicle
Control........................................................ 4-6
Damage Warnings........................................... iv
Loading......................................................4-27
Parking Your...............................................2-29
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders..................................................7-10
Vehicle Identification
Number (VIN).............................................5-74
Service Parts Identification Label...................5-74
Ventilation Adjustment......................................3-21
Visors...........................................................2-13
W
Warning Lights, Gages and Indicators................3-23
Warnings
Hazard Warning Flashers............................... 3-6
Other Warning Devices.................................. 3-6
Safety and Symbols......................................... iii
Vehicle Damage.............................................. ivWheels
Alignment and Tire Balance..........................5-56
Different Size..............................................5-54
Replacement...............................................5-56
Where to Put the Restraint...............................1-40
Windows.......................................................2-12
Manual......................................................2-12
Power ........................................................2-13
Windshield
Washer........................................................ 3-9
Washer Fluid..............................................5-31
Wiper Blade Replacement.............................5-44
Wiper Blades, Cleaning................................5-70
Wiper Fuses...............................................5-75
Wipers......................................................... 3-8
Windshield, Rear Washer/Wiper........................3-10
Winter Driving................................................4-22Y
Your Vehicle and the Environment....................... 6-2
12