air condition CHEVROLET AVEO 2002 Service Owner's Manual

Long Trip/Highway Denition
Follow this scheduled maintenanceonlyif none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil to break down
slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km):Engine Oil and Filter
Change (or every 12 months, whichever occurs
first). Tire Rotation.
Every 15,000 Miles (25 000 km):Engine Air Cleaner
Filter Inspection. Passenger Compartment Air Filter
Replacement. Drive Belts Inspection.
Every 30,000 Miles (50 000 km):Engine Air Cleaner
Filter Replacement. Spark Plug Replacement. Cooling
System Service. EVAP System Service. PCV System
Service. Timing Belt Inspection. Brake/Clutch Fluid
Change (or 24 months, whichever occurs first).
Every 60,000 Miles (100 000 km):Spark Plug Wire
Replacement. Timing Belt Replacement.
Every 90,000 Miles (150 000 km):Fuel Filter
Replacement.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-6

15,000 Miles (25 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Inspect engine air cleaner filter. If necessary, replace
the filter. If vehicle is driven in dusty/dirty conditions,
inspect filter at every engine oil change. SeeEngine
Air Cleaner/Filter on page 5-20for more information.
An Emission Control Service. (See footnote †.)
❑Inspect drive belts.
18,000 Miles (30 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-60for proper rotation pattern and
additional information.(See footnote +.)
21,000 Miles (35 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
24,000 Miles (40 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-60for proper rotation pattern and
additional information.(See footnote +)
27,000 Miles (45 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
30,000 Miles (50 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
6-8

45,000 Miles (75 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Inspect engine air cleaner filter. If necessary, replace
the filter. If vehicle is driven in dusty/dirty conditions,
inspect filter at every engine oil change. SeeEngine
Air Cleaner/Filter on page 5-20for more information.
An Emission Control Service. (See footnote †.)
❑Inspect drive belts.
48,000 Miles (80 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-60for proper rotation pattern and
additional information.(See footnote +.)
51,000 Miles (85 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
54,000 Miles (90 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-60for proper rotation pattern and
additional information.(See footnote +.)
57,000 Miles (95 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
60,000 Miles (100 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
6-10

75,000 Miles (125 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Inspect engine air cleaner filter. If necessary, replace
the filter. If vehicle is driven in dusty/dirty conditions,
inspect filter at every engine oil change. SeeEngine
Air Cleaner/Filter on page 5-20for more information.
An Emission Control Service. (See footnote †.)
❑Inspect drive belts.
78,000 Miles (130 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-60for proper rotation pattern and
additional information.(See footnote +.)
81,000 Miles (135 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
84,000 Miles (140 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 5-60for proper rotation pattern and
additional information.(See footnote +.)
87,000 Miles (145 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 3 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may
require replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
6-12

Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle.
SeePart B: Owner Checks and Services on page 6-19
andPart C: Periodic Maintenance Inspections on
page 6-24.
Footnotes
†The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
+A good time to check your brakes is during tire
rotation. See Brake System Inspection on page 6-25.
7,500 Miles (12 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
15,000 Miles (25 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service. (See footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belts.
6-14

22,500 Miles (37 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
30,000 Miles (50 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Inspect drive belts.❑Inspect timing belt.
❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-23for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid valve
filter.An Emission Control Service. (See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
37,500 Miles (62 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
6-15

45,000 Miles (75 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service. (See footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belts.
52,500 Miles (87 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
60,000 Miles (100 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace spark plug wires.An Emission Control
Service.
❑Inspect drive belts.
❑Replace timing belt.
6-16

❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-23for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap
and neck. Pressure test the cooling system and
pressure cap.An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid valve
filter.An Emission Control Service. (See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
67,500 Miles (112 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service. (See footnote †.)
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
❑Inspect drive belts.
82,500 Miles (137 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
6-17

90,000 Miles (150 000 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Replace passenger compartment air filter. If you drive
regularly under dusty conditions, the filter may require
replacement more often.
❑Replace engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.
An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
❑Replace spark plugs.An Emission Control Service.
❑Replace fuel filter.An Emission Control Service.
(See footnote †.)
❑Inspect drive belts.
❑Inspect timing belt.❑Drain, flush and refill cooling system. SeeEngine
Coolant on page 5-23for what to use. Inspect hoses.
Clean radiator, condenser, pressure cap and neck.
Pressure test the cooling system and pressure cap.
An Emission Control Service.
❑Inspect EVAP canister, vapor lines and solenoid valve
filter.An Emission Control Service. (See footnote †.)
❑Inspect PCV system.An Emission Control Service.
(See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
97,500 Miles (162 500 km)
❑Change engine oil and filter (or every 12 months,
whichever occurs first).An Emission Control Service.
❑Rotate tires. SeeTire Inspection and Rotation on
page 5-60for proper rotation pattern and additional
information.(See footnote +.)
6-18

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-32.
6-24