check engine CHEVROLET AVEO 2002 Service Service Manual
[x] Cancel search | Manufacturer: CHEVROLET, Model Year: 2002, Model line: AVEO, Model: CHEVROLET AVEO 2002Pages: 5127, PDF Size: 41.82 MB
Page 1768 of 5127

Engine (cont.)
Coolant......................................................5-23
Coolant Heater............................................2-21
Coolant Temperature Gage...........................3-21
Cooling System Inspection............................6-25
Engine Compartment Overview......................5-14
Exhaust.....................................................2-32
Oil .............................................................5-15
Overheating................................................5-25
Starting......................................................2-20
Engine Compartment Fuse Block......................5-87
Engine Coolant Level Check.............................6-19
Engine Oil Additives........................................5-18
Engine Oil Level Check...................................6-19
Event Data Recorders (EDR)............................. 7-9
Exterior Lamps................................................. 3-8
F
Filter
Engine Air Cleaner......................................5-20
Finding a Station....................................3-34, 3-36
Finish Care....................................................5-80
Finish Damage...............................................5-81
Five-Speed....................................................2-26
Flash-to-Pass Feature....................................... 3-6Flat Tire........................................................5-66
Flat Tire, Changing.........................................5-67
Fluid
Automatic Transaxle.....................................5-21
Manual Transaxle........................................5-21
Power Steering...........................................5-34
Windshield Washer......................................5-35
FM ...............................................................3-43
Fog Lamp Light..............................................3-32
Fog Lamps...............................................3-6, 3-9
Folding the Seatback..................................1-6, 1-8
Footnotes................................................6-7, 6-14
Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-6
Filling a Portable Fuel Container....................5-10
Filling Your Tank........................................... 5-8
Fuels in Foreign Countries.............................. 5-7
Gage.........................................................3-22
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-23
System Inspection.......................................6-25
Fuses
Fuses and Circuit Breakers...........................5-85
Windshield Wiper.........................................5-84
5
Page 1769 of 5127

G
Gage
Engine Coolant Temperature.........................3-21
Fuel..........................................................3-22
Speedometer..............................................3-19
Tachometer.................................................3-19
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-36
GM Mobility Program for Persons with
Disabilities.................................................... 7-5
H
Hazard Warning Flashers................................... 3-3
Head Restraints............................................... 1-5
Headlamp
Aiming.......................................................5-45
Headlamp High/Low-Beam Changer.................... 3-6
Headlamp Wiring............................................5-84
Headlamps....................................................5-46
Bulb Replacement.......................................5-45
Front Turn Signal and Parking Lamps.............5-46
Halogen Bulbs............................................5-45Headlamps (cont.)
Sidemarker Lamps...............................5-48, 5-49
Turn Signal Lamps......................................5-47
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-22
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hold Mode.....................................................2-25
Hold Mode Features........................................2-25
Hood
Checking Things Under................................5-11
Release.....................................................5-11
Horn............................................................... 3-4
How the System Alarm is Activated...................2-16
How to Add Coolant to the Coolant
Surge Tank.................................................5-30
How to Check................................................5-59
How to Check and Add Fluid............................5-22
How to Check Power Steering Fluid..................5-34
How to Detect a Tamper Condition....................2-16
How to Inspect the Engine Air Cleaner/Filter.......5-20
How to Turn Off the System Alarm....................2-16
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-15
Hydraulic Clutch.............................................5-22
Hydraulic Clutch System Check........................6-20
Hydroplaning..................................................4-18
6
Page 1770 of 5127

I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-30
If the Light Is On Steady.................................3-30
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
Ignition Positions.............................................2-19
Ignition Transaxle Lock Check..........................6-22
Immobilizer....................................................2-17
Immobilizer Operation......................................2-17
Infants and Young Children, Restraints...............1-30
Inflation - Tire Pressure...................................5-59
Inspection
Brake System.............................................6-25
Engine Cooling System................................6-25
Exhaust System..........................................6-24
Fuel System...............................................6-25
Part C - Periodic Maintenance.......................6-24
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-24
Throttle System...........................................6-25
Instrument Panel
Cluster.......................................................3-18
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-10
Instrument Panel Fuse Block............................5-85
Interior Lamps................................................3-10
J
Jump Starting.................................................5-40
K
Key Lock Cylinders Service..............................6-21
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps
Exterior........................................................ 3-8
Fog Lamps.................................................5-48
Interior.......................................................3-10
Lamps On Reminder......................................... 3-8
Lap-Shoulder Belt...................................1-15, 1-23
LATCH System
Child Restraints...........................................1-41
Securing a Child Restraint Designed for
the LATCH System...................................1-44
Leaving Your Vehicle.......................................2-10
Leaving Your Vehicle With the
Engine Running..........................................2-29
Liftgate..........................................................2-12
7
Page 1771 of 5127

Light
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-27
Brake System Warning.................................3-20
Charging Systems.......................................3-27
Daytime Running Lamps Indicator..................3-33
Door Ajar...................................................3-33
Fog Lamp..................................................3-32
Highbeam On.............................................3-22
Low Fuel Warning.......................................3-23
Malfunction Indicator....................................3-28
Oil Pressure...............................................3-32
Safety Belt Reminder...................................3-25
Safety Belt Reminder Tone...........................3-20
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-10
Locks
Central Door Unlocking System....................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Rear Door Security Locks............................... 2-9
Long Trip/Highway Definition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-14
Loss of Control...............................................4-14
Low Fuel Warning Light...................................3-23M
Maintenance Schedule
At Each Fuel Fill.........................................6-19
At Least Once a Month................................6-19
At Least Once a Year..................................6-21
At Least Twice a Year..................................6-20
Brake System Inspection..............................6-25
Engine Cooling System Inspection.................6-25
Exhaust System Inspection...........................6-24
Fuel System Inspection................................6-25
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.......6-14
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-19
Part C - Periodic Maintenance Inspections......6-24
Part D - Recommended Fluids and
Lubricants...............................................6-26
Part E - Maintenance Record........................6-28
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-24
Throttle System Inspection............................6-25
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
8
Page 1772 of 5127

Malfunction Indicator Light................................3-28
Manual Seats................................................... 1-2
Manual Transaxle............................................2-20
Fluid..........................................................5-21
Operation...................................................2-26
Manual Transaxle Check..................................6-20
Manual Windows............................................2-14
Mexico, Central America and Caribbean Islands/
Countries (Except Puerto Rico and U.S. Virgin
Islands) – Customer Assistance....................... 7-5
Mirrors
Manual Rearview Mirror................................2-34
Outside Convex Mirror.................................2-35
Outside Heated Mirrors................................2-35
Outside Manual Mirrors................................2-34
Outside Power Mirror...................................2-35
MyGMLink.com................................................ 7-3
N
New Vehicle Break-In......................................2-18
O
Odometer......................................................3-19
Off-Road Recovery..........................................4-12Oil
Engine.......................................................5-15
Pressure Light.............................................3-32
Older Children, Restraints................................1-28
Online Owner Center........................................ 7-3
Opening a Rear Door When the Security Lock
is On ........................................................... 2-9
Other Warning Devices...................................... 3-4
Outlet Adjustment............................................3-15
Outside
Convex Mirror.............................................2-35
Heated Mirrors............................................2-35
Manual Mirrors............................................2-34
Power Mirror...............................................2-35
Overseas – Customer Assistance........................ 7-5
Owners, Canadian............................................... ii
Owner’s Information........................................7-12
P
Park (P)
Shifting Into................................................2-29
Shifting Out of............................................2-30
Parking
Brake........................................................2-28
Over Things That Burn.................................2-32
9
Page 1774 of 5127

Reporting Safety Defects
Canadian Government..................................7-11
General Motors...........................................7-11
United States Government............................7-10
Restraint System Check...................................6-20
Checking Your Restraint Systems...................1-58
Replacing Restraint System Parts After a
Crash.....................................................1-59
Restraint Systems
Checking....................................................1-58
Replacing Parts...........................................1-59
Right Front Passenger Position, Safety Belts......1-23
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle To Get It Out...................4-29
Running Your Engine While You Are Parked.......2-33
S
Safety Belt
Pretensioners..............................................1-27
Reminder Light............................................3-25
Reminder Tone............................................3-20
Safety Belts
Care of......................................................5-79
Center Rear Passenger Position....................1-26
Driver Position............................................1-15Safety Belts (cont.)
How to Wear Safety Belts Properly................1-15
Questions and Answers About Safety Belts........1-14
Rear Seat Passengers.................................1-23
Right Front Passenger Position......................1-23
Safety Belt Use During Pregnancy.................1-22
Safety Belts Are for Everyone.......................1-10
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Height Adjuster............................. 1-3
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Rear Seat Operation...............................1-6, 1-8
Reclining Seatbacks...................................... 1-3
Secondary Information Center (SIC)...................3-24
Securing a Child Restraint
Designed for the LATCH System...................1-44
Rear Seat Position......................................1-44
Right Front Seat Position..............................1-46
Security While You Travel.................................. 7-6
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-28
Publications Ordering Information...................7-11
11
Page 1775 of 5127

Service Bulletins.............................................7-11
Service Manuals.............................................7-11
Setting Preset Stations............................3-35, 3-36
Setting the Tone (Bass/Treble)..................3-35, 3-37
Sheet Metal Damage.......................................5-81
Shift Speeds..................................................2-27
Shifting Into Park (P).......................................2-29
Shifting Out of Park (P)...................................2-30
Short Trip/City Definition.................................... 6-5
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-7
Shoulder Belt Height Adjuster...........................1-17
Skidding........................................................4-14
Some Other Rainy Weather Tips.......................4-18
Special Fabric Cleaning Problems.....................5-77
Specifications, Capacities.................................5-91
Speedometer..................................................3-19
Starter Switch Check.......................................6-21
Starting Your Engine.......................................2-20
Steering........................................................4-10
Steering in Emergencies..................................4-11
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-24
Steering Tips..................................................4-10
Steering Wheel, Tilt Wheel................................. 3-4
Storage Areas................................................2-36
Cupholder(s)...............................................2-36
Glove Box..................................................2-36
Sunglasses Storage Compartment..................2-37Storing the Flat Tire and Tools..........................5-74
Storing the Spare Tire and Tools.......................5-74
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-14
Sunglasses Storage Compartment.....................2-37
Sunroof.........................................................2-37
T
Tachometer....................................................3-19
Taillamps
Turn Signal, Stoplamps and Back-up Lamps......5-49
Theft-Deterrent, Radio.....................................3-43
Theft-Deterrent System....................................2-15
Theft-Deterrent Systems...................................2-15
Immobilizer.................................................2-17
Immobilizer Operation...................................2-17
Throttle System Inspection...............................6-25
Tilt Wheel........................................................ 3-4
Tire Inflation Check.........................................6-19
Tire Sidewall Labeling......................................5-52
Tire Size.......................................................5-55
Tire Terminology and Definitions........................5-56
Tires.............................................................5-51
Buying New Tires........................................5-62
Chains.......................................................5-66
Changing a Flat Tire....................................5-67
Compact Spare Tire.....................................5-75
12
Page 1777 of 5127

W
Warning Lights, Gages and Indicators................3-17
Warnings
Hazard Warning Flashers............................... 3-3
Other Warning Devices.................................. 3-4
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
Washing Your Vehicle......................................5-79
Weatherstrip Lubrication...................................6-20
What Kind of Engine Oil to Use........................5-16
What to Do with Used Oil................................5-19
What to Use..................................5-23, 5-34, 5-35
Wheels
Alignment and Tire Balance..........................5-64
Replacement...............................................5-64
When to Add Engine Oil..................................5-16
When to Change Engine Oil.............................5-18
When to Check..............................................5-59
When to Check and What to Use.....................5-22
When to Check Power Steering Fluid................5-34
When to Inspect the Engine Air Cleaner/Filter........5-20Where to Put the Restraint...............................1-37
Why Safety Belts Work....................................1-11
Window Lockout.............................................2-14
Windows.......................................................2-13
Manual......................................................2-14
Power........................................................2-14
Windshield Washer........................................... 3-7
Fluid..........................................................5-35
Windshield Washer Fluid Level Check................6-19
Windshield Wiper
Blade Replacement......................................5-50
Fuses........................................................5-84
Windshield Wiper Lever..................................... 3-6
Windshield Wipers............................................ 3-6
Winter Driving................................................4-24
Wiper Blade Check.........................................6-20
Y
Your Vehicle and the Environment....................... 6-2
14
Page 1871 of 5127

Immobilizer
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation.
This device complies with RSS-210 of Industry Canada.
Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference received,
including interference that may cause undesired
operation of the device.
Changes or modifications to this system by other than
an authorized service facility could void authorization to
use this equipment.
Immobilizer Operation
Your vehicle may have a passive theft-deterrent system.
The immobilizer system prevents your vehicle from
being started by unauthorized persons.
If your vehicle has an immobilizer system, your vehicle
has a special key that works with the theft-deterrent
system. There is a transponder in the key head that is
electronically coded. The correct key will start the
vehicle. An invalid key immobilizes the engine. The
immobilizer system isolates the power supply to
the ignition system, the fuel pump and the fuel injectors.
The engine immobilizer is activated after the key is
turned to LOCK and removed from the ignition.
The security light located on the top center of the
instrument panel in the secondary information center will
flash when the immobilizer is active. If the light does
not flash after removing the key, have the system
checked by your dealer.
The immobilizer system works when you turn the key to
START. If the immobilizer system does not recognize the
electronic code, the engine will not start and the security
indicator will continue blinking. If your key is ever
damaged, you may not be able to start your vehicle.
2-16
Page 1872 of 5127

When trying to start the vehicle, if the engine does not
start and the security light continues flashing, the key
may have a damaged transponder. Turn the ignition off
and try again.
If the engine still does not start, and the key appears to be
undamaged, try another key. At this time, you may also
want to check the fuse. SeeFuses and Circuit Breakers
on page 5-75. If the engine still does not start with the
other key, your vehicle needs service. If your vehicle
does start, the first key may be faulty. See your dealer
who can have a new key made.
Up to five keys may be programmed for the vehicle.
If you lose or damage your keys, only a GM dealer can
have new keys made.
If you are ever driving and the security light comes on
and stays on, you will be able to restart your engine
if you turn it off. The theft-deterrent system, however,
is not working properly and must be serviced by
your dealer. Your vehicle is not protected by the
theft-deterrent system at this time.
In an emergency, contact Roadside Assistance. See
Roadside Assistance Program on page 7-6.Starting and Operating Your
Vehicle
New Vehicle Break-In
Notice:Your vehicle does not need an elaborate
break-in. But it will perform better in the long run if
you follow these guidelines:
Do not drive at any one constant speed, fast or
slow, for the rst 500 miles (805 km). Do not
make full-throttle starts. Avoid downshifting to
brake, or slow, the vehicle.
Avoid making hard stops for the rst 200 miles
(322 km) or so. During this time your new
brake linings are not yet broken in. Hard stops
with new linings can mean premature wear
and earlier replacement. Follow this breaking-in
guideline every time you get new brake
linings.
Do not tow a trailer during break-in. SeeTowing
a Trailer on page 4-35for the trailer towing
capabilities of your vehicle and more
information.
Following break-in, engine speed and load can be
gradually increased.
2-17