steering CHEVROLET AVEO 2002 Service Manual PDF

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using the Maintenance Schedule......................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-13
Part B: Owner Checks and Services................6-18
At Each Fuel Fill..........................................6-18At Least Once a Month.................................6-18
At Least Twice a Year...................................6-19
At Least Once a Year...................................6-20
Part C: Periodic Maintenance Inspections.........6-23
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-23
Exhaust System Inspection............................6-23
Fuel System Inspection..................................6-23
Engine Cooling System Inspection...................6-24
Brake System Inspection................................6-24
Part D: Recommended Fluids and Lubricants. . . .6-25
Part E: Maintenance Record...........................6-27
Section 6 Maintenance Schedule
6-1

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough room
around the vehicle. It should be parked on a level
surface.
2. Firmly apply the parking brake. SeeParking Brake
on page 2-26if necessary.
Be ready to apply the regular brake immediately if
the vehicle begins to move.
3. With the engine off, turn the ignition to ON, but do
not start the engine. Without applying the regular
brake, try to move the shift lever out of PARK (P)
with normal effort. If the shift lever moves out
of PARK (P), your vehicle needs service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try to turn
the ignition to LOCK in each shift lever position.
•With an automatic transaxle, the ignition should turn
to LOCK only when the shift lever is in PARK (P).
•With a manual transaxle, the ignition should turn to
LOCK only when you press the key release button.
On all vehicles, the key should come out only in LOCK.
Turn the steering wheel to the left and to the right. It
should only lock when turned to the right.
6-21

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-15.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
6-23

Part D: Recommended Fluids and
Lubricants
Fluids and lubricants identified below by name, part
number, or specification may be obtained from
your dealer.
Usage Fluid/Lubricant
Engine OilEngine oil which meets GM Standard
GM6094M and displays the
American Petroleum Institute
Certified for Gasoline Engines
starburst symbol. GM Goodwrench
®
oil meets all the requirements for your
vehicle. To determine the proper
viscosity for your vehicle’s engine,
seeEngine Oil on page 5-13.
Engine Coolant50/50 mixture of clean, drinkable
water (preferably distilled) and good
quality Ethylene Glycol Base Coolant
(GM Part No. U.S. 12378560, in
Canada 993089) and conforming to
GM Specification 1825M or recycled
coolant conforming to GM
Specification 1825M. SeeEngine
Coolant on page 5-22.
Usage Fluid/Lubricant
Hydraulic Brake
SystemDelco
®Supreme 11 Brake Fluid or
equivalent DOT-3 brake fluid.
Windshield
Washer SolventGM Optikleen
®Washer Solvent.
Power Steering
SystemDEXRON
®-III Automatic
Transmission Fluid. Look for
“Approved for the H-Specification”
on the label.
Automatic
TransaxleUse only T-IV Automatic
Transmission Fluid
(GM Part No. U.S. 88900925, in
Canada 22689186). SeeAutomatic
Transaxle Fluid on page 5-19.
Manual
TransaxleGM Goodwrench
®Synthetic Manual
Transmission Fluid
(GM Part No. U.S. 12346190, in
Canada 10953477) or equivalent
SAE 75W-85 GL-4 gear oil.
6-25

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-15

Driver
Position, Safety Belt.....................................1-18
Seat Height Adjuster...................................... 1-3
Driving
At Night.....................................................4-14
City ...........................................................4-17
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-18
Hill and Mountain Roads..............................4-20
In Rain and on Wet Roads...........................4-15
Rocking Your Vehicle to Get it Out.................4-26
Winter........................................................4-22
E
Electrical System
Add-On Equipment......................................5-74
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Headlamp Wiring.........................................5-75
Instrument Panel Fuse Block.........................5-76
Power Windows and Other Power Options......5-75
Windshield Wiper Fuses...............................5-75
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-35
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-20Engine (cont.)
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-24
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-24
Starting......................................................2-19
Event Data Recorders (EDR)............................7-10
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Fixed Mast Antenna........................................3-71
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-58
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-21
Power Steering...........................................5-30
Windshield Washer......................................5-31
Fog Lamp Light..............................................3-38
Fog Lamps ....................................................3-15
4

I
Ignition Positions.............................................2-18
Immobilizer....................................................2-16
Immobilizer Operation......................................2-16
Infants and Young Children, Restraints...............1-32
Inflation - Tire Pressure...................................5-51
Inspection
Brake System.............................................6-24
Engine Cooling System................................6-24
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-24
J
Jump Starting.................................................5-36
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Labeling, Tire Sidewall.....................................5-46
Lamps
Dome ........................................................3-16
Exterior......................................................3-13
Fog ...........................................................3-15
LATCH System
Child Restraints...........................................1-42
Liftgate..........................................................2-11
Light
Airbag Readiness........................................3-32
Anti-Lock Brake System Warning...................3-34
Brake System Warning.................................3-27
Charging System.........................................3-33
Cruise Control.............................................3-29
Daytime Running Lamps Indicator..................3-29
Door Ajar...................................................3-38
Fog Lamp ..................................................3-38
Highbeam On.............................................3-29
Hold Mode .................................................3-34
Low Fuel Warning.......................................3-30
6

Light (cont.)
Malfunction Indicator....................................3-34
Oil Pressure...............................................3-37
Passenger Airbag Status Indicator..................3-26
Safety Belt Reminder...................................3-32
Safety Belt Reminder Tone...........................3-25
Loading Your Vehicle.......................................4-27
Lockout Protection............................................ 2-9
Locks
Central Door Unlocking System....................... 2-7
Door ........................................................... 2-7
Lockout Protection......................................... 2-9
Rear Door Security Locks............................... 2-8
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-30
M
Maintenance, Normal Replacement Parts............5-81
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-20
At Least Twice a Year..................................6-19
Brake System Inspection..............................6-24
Engine Cooling System Inspection.................6-24
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-23
PartD-Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record........................6-27
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-23
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-34
Manual Seats................................................... 1-2
Manual Transaxle
Fluid..........................................................5-21
Operation...................................................2-25
Manual Windows............................................2-12
Mirrors
Manual Rearview Mirror................................2-32
Outside Convex Mirror.................................2-33
Outside Heated Mirrors................................2-33
Outside Manual Mirrors................................2-32
Outside Power Mirror...................................2-33
MyGMLink.com................................................ 7-4
7

N
New Vehicle Break-In......................................2-17
Normal Maintenance Replacement Parts............5-81
O
Odometer......................................................3-25
Odometer, Trip...............................................3-25
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Light.............................................3-37
Older Children, Restraints................................1-30
Online Owner Center........................................ 7-4
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21
Outlet(s), Accessory Power...............................3-16
Outside
Convex Mirror.............................................2-33
Heated Mirrors............................................2-33
Manual Mirrors............................................2-32
Power Mirror...............................................2-33
Owners, Canadian............................................... ii
P
Paint, Damage...............................................5-72
Park (P)
Shifting Into................................................2-27
Shifting Out of............................................2-28
Parking
Brake........................................................2-26
Over Things That Burn.................................2-30
Parking Your Vehicle.......................................2-29
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-23
Part D - Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record...........................6-27
Passenger Airbag Status Indicator.....................3-26
Passenger Compartment Air Filter.....................3-21
Passenger Sensing System..............................1-65
Passing.........................................................4-11
Power
Accessory Outlet(s)......................................3-16
Electrical System.........................................5-75
Steering Fluid.............................................5-30
Windows....................................................2-13
Pretensioners, Safety Belt................................1-29
8

Safety Belts (cont.)
Questions and Answers About Safety Belts.....1-17
Rear Seat Passengers.................................1-25
Right Front Passenger Position......................1-25
Safety Belt Extender....................................1-29
Safety Belt Use During Pregnancy.................1-25
Safety Belts Are for Everyone.......................1-12
Shoulder Belt Height Adjuster........................1-24
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Height Adjuster............................. 1-3
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Rear Seat Operation...............................1-6, 1-9
Reclining Seatbacks...................................... 1-3
Secondary Information Center (SIC)...................3-31
Securing a Child Restraint
Rear Seat Position......................................1-49
Right Front Seat Position..............................1-51
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Accessories and Modifications......................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
California Proposition 65 Warning.................... 5-3
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-34
Publications Ordering Information...................7-15Servicing Your Airbag-Equipped Vehicle..............1-69
Sheet Metal Damage.......................................5-72
Shifting Into Park (P).......................................2-27
Shifting Out of Park (P)...................................2-28
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-24
Signals, Turn and Lane-Change.......................... 3-7
Spare Tire
Compact....................................................5-66
Installing....................................................5-61
Removing...................................................5-60
Storing.......................................................5-65
Specifications, Capacities.................................5-80
Speedometer..................................................3-25
Starting Your Engine.......................................2-19
Steering.......................................................... 4-9
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection.......................6-23
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-34
Cupholder(s)...............................................2-34
Glove Box..................................................2-34
Sunglasses Storage Compartment..................2-35
Stuck in Sand, Mud, Ice, or Snow.....................4-26
Sun Visors.....................................................2-13
Sunroof.........................................................2-35
10