suspension CHEVROLET AVEO 2002 Service Repair Manual

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using Your Maintenance Schedule....................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-7
Long Trip/Highway Scheduled Maintenance......6-14
Part B: Owner Checks and Services................6-19
At Each Fuel Fill..........................................6-19
At Least Once a Month.................................6-19At Least Twice a Year...................................6-20
At Least Once a Year...................................6-21
Part C: Periodic Maintenance Inspections.........6-24
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-24
Exhaust System Inspection............................6-24
Fuel System Inspection..................................6-25
Engine Cooling System Inspection...................6-25
Throttle System Inspection.............................6-25
Brake System Inspection................................6-25
Part D: Recommended Fluids
and Lubricants..........................................6-26
Part E: Maintenance Record...........................6-28
Section 6 Maintenance Schedule
6-1

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-11.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-32.
6-24

Reporting Safety Defects to the
Canadian Government
If you live in Canada, and you believe that your vehicle
has a safety defect, you should immediately notify
Transport Canada, in addition to notifying General
Motors of Canada Limited. You may write to:
Transport Canada
330 Sparks Street
Tower C
Ottawa, Ontario K1A 0N5
Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you’ll notify us.
Please call us at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle, suspension,
brakes, electrical, steering, body, etc.
RETAIL SELL PRICE: $120.00
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
RETAIL SELL PRICE: $50.00
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-11

I
If No Steam Is Coming From Your Engine..........5-27
If Steam Is Coming From Your Engine...............5-26
If the Light Is Flashing.....................................3-30
If the Light Is On Steady.................................3-30
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
Ignition Positions.............................................2-19
Ignition Transaxle Lock Check..........................6-22
Immobilizer....................................................2-17
Immobilizer Operation......................................2-17
Infants and Young Children, Restraints...............1-30
Inflation - Tire Pressure...................................5-59
Inspection
Brake System.............................................6-25
Engine Cooling System................................6-25
Exhaust System..........................................6-24
Fuel System...............................................6-25
Part C - Periodic Maintenance.......................6-24
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-24
Throttle System...........................................6-25
Instrument Panel
Cluster.......................................................3-18
Overview..................................................... 3-2
Instrument Panel Brightness.............................3-10
Instrument Panel Fuse Block............................5-85
Interior Lamps................................................3-10
J
Jump Starting.................................................5-40
K
Key Lock Cylinders Service..............................6-21
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Lamps
Exterior........................................................ 3-8
Fog Lamps.................................................5-48
Interior.......................................................3-10
Lamps On Reminder......................................... 3-8
Lap-Shoulder Belt...................................1-15, 1-23
LATCH System
Child Restraints...........................................1-41
Securing a Child Restraint Designed for
the LATCH System...................................1-44
Leaving Your Vehicle.......................................2-10
Leaving Your Vehicle With the
Engine Running..........................................2-29
Liftgate..........................................................2-12
7

Light
Air Bag Readiness.......................................3-26
Anti-Lock Brake System Warning...................3-27
Brake System Warning.................................3-20
Charging Systems.......................................3-27
Daytime Running Lamps Indicator..................3-33
Door Ajar...................................................3-33
Fog Lamp..................................................3-32
Highbeam On.............................................3-22
Low Fuel Warning.......................................3-23
Malfunction Indicator....................................3-28
Oil Pressure...............................................3-32
Safety Belt Reminder...................................3-25
Safety Belt Reminder Tone...........................3-20
Loading Your Vehicle.......................................4-32
Lockout Protection..........................................2-10
Locks
Central Door Unlocking System....................... 2-8
Door........................................................... 2-7
Leaving Your Vehicle....................................2-10
Lockout Protection.......................................2-10
Rear Door Security Locks............................... 2-9
Long Trip/Highway Definition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-14
Loss of Control...............................................4-14
Low Fuel Warning Light...................................3-23M
Maintenance Schedule
At Each Fuel Fill.........................................6-19
At Least Once a Month................................6-19
At Least Once a Year..................................6-21
At Least Twice a Year..................................6-20
Brake System Inspection..............................6-25
Engine Cooling System Inspection.................6-25
Exhaust System Inspection...........................6-24
Fuel System Inspection................................6-25
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.......6-14
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-19
Part C - Periodic Maintenance Inspections......6-24
Part D - Recommended Fluids and
Lubricants...............................................6-26
Part E - Maintenance Record........................6-28
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-7
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-24
Throttle System Inspection............................6-25
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
8

Service Bulletins.............................................7-11
Service Manuals.............................................7-11
Setting Preset Stations............................3-35, 3-36
Setting the Tone (Bass/Treble)..................3-35, 3-37
Sheet Metal Damage.......................................5-81
Shift Speeds..................................................2-27
Shifting Into Park (P).......................................2-29
Shifting Out of Park (P)...................................2-30
Short Trip/City Definition.................................... 6-5
Short Trip/City Intervals..................................... 6-5
Short Trip/City Scheduled Maintenance................ 6-7
Shoulder Belt Height Adjuster...........................1-17
Skidding........................................................4-14
Some Other Rainy Weather Tips.......................4-18
Special Fabric Cleaning Problems.....................5-77
Specifications, Capacities.................................5-91
Speedometer..................................................3-19
Starter Switch Check.......................................6-21
Starting Your Engine.......................................2-20
Steering........................................................4-10
Steering in Emergencies..................................4-11
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-24
Steering Tips..................................................4-10
Steering Wheel, Tilt Wheel................................. 3-4
Storage Areas................................................2-36
Cupholder(s)...............................................2-36
Glove Box..................................................2-36
Sunglasses Storage Compartment..................2-37Storing the Flat Tire and Tools..........................5-74
Storing the Spare Tire and Tools.......................5-74
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-14
Sunglasses Storage Compartment.....................2-37
Sunroof.........................................................2-37
T
Tachometer....................................................3-19
Taillamps
Turn Signal, Stoplamps and Back-up Lamps......5-49
Theft-Deterrent, Radio.....................................3-43
Theft-Deterrent System....................................2-15
Theft-Deterrent Systems...................................2-15
Immobilizer.................................................2-17
Immobilizer Operation...................................2-17
Throttle System Inspection...............................6-25
Tilt Wheel........................................................ 3-4
Tire Inflation Check.........................................6-19
Tire Sidewall Labeling......................................5-52
Tire Size.......................................................5-55
Tire Terminology and Definitions........................5-56
Tires.............................................................5-51
Buying New Tires........................................5-62
Chains.......................................................5-66
Changing a Flat Tire....................................5-67
Compact Spare Tire.....................................5-75
12

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
How This Section is Organized.........................6-3
Part A: Scheduled Maintenance Services...........6-4
Using the Maintenance Schedule......................6-4
Selecting the Right Schedule...........................6-5
Short Trip/City Scheduled Maintenance..............6-6
Long Trip/Highway Scheduled Maintenance......6-13
Part B: Owner Checks and Services................6-18
At Each Fuel Fill..........................................6-18At Least Once a Month.................................6-18
At Least Twice a Year...................................6-19
At Least Once a Year...................................6-20
Part C: Periodic Maintenance Inspections.........6-23
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection............................6-23
Exhaust System Inspection............................6-23
Fuel System Inspection..................................6-23
Engine Cooling System Inspection...................6-24
Brake System Inspection................................6-24
Part D: Recommended Fluids and Lubricants. . . .6-25
Part E: Maintenance Record...........................6-27
Section 6 Maintenance Schedule
6-1

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).You should let your dealer’s
service department do these jobs. Make sure any
necessary repairs are completed at once.
Proper procedures to perform these services may be
found in a service manual. SeeService Publications
Ordering Information on page 7-15.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. SeeEngine Exhaust
on page 2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
6-23

Reporting Safety Defects to
General Motors
In addition to notifying NHTSA (or Transport Canada) in
a situation like this, we certainly hope you will notify
General Motors. Please call the Chevrolet Customer
Assistance Center at 1-800-222-1020, or write:
Chevrolet Motor Division
Chevrolet Customer Assistance Center
P.O. Box 33170
Detroit, MI 48232-5170
In Canada, please call us at 1-800-263-3777 (English)
or 1-800-263-7854 (French). Or, write:
General Motors of Canada Limited
Customer Communication Centre, 163-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Service Publications Ordering
Information
Service Manuals
Service Manuals have the diagnosis and repair
information on engines, transmission, axle suspension,
brakes, electrical, steering, body, etc.
Transmission, Transaxle, Transfer
Case Unit Repair Manual
This manual provides information on unit repair service
procedures, adjustments, and specifications for GM
transmissions, transaxles, and transfer cases.
Service Bulletins
Service Bulletins give technical service information
needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1-800-463-7483).
7-15

I
Ignition Positions.............................................2-18
Immobilizer....................................................2-16
Immobilizer Operation......................................2-16
Infants and Young Children, Restraints...............1-32
Inflation - Tire Pressure...................................5-51
Inspection
Brake System.............................................6-24
Engine Cooling System................................6-24
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-24
J
Jump Starting.................................................5-36
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Labeling, Tire Sidewall.....................................5-46
Lamps
Dome ........................................................3-16
Exterior......................................................3-13
Fog ...........................................................3-15
LATCH System
Child Restraints...........................................1-42
Liftgate..........................................................2-11
Light
Airbag Readiness........................................3-32
Anti-Lock Brake System Warning...................3-34
Brake System Warning.................................3-27
Charging System.........................................3-33
Cruise Control.............................................3-29
Daytime Running Lamps Indicator..................3-29
Door Ajar...................................................3-38
Fog Lamp ..................................................3-38
Highbeam On.............................................3-29
Hold Mode .................................................3-34
Low Fuel Warning.......................................3-30
6