CHEVROLET AVEO 2004 1.G Owners Manual

The Tire and Loading Information label shows your
vehicle’s seating capacity, the total weight it can properly
carry and the original equipment tire size and the
recommended cold tire inflation pressure for those tires.
For more information on tires and inflation seeTires
on page 5-51andInflation - Tire Pressure on page 5-59.
If your vehicle was purchased in the United States,
the Tire and Loading Information label, Example 1, is
attached to the driver’s side, center pillar, below the door
latch. Vehicles purchased in Canada, will find the Tire
and Loading Information label, Example 2, attached
to the inside of the glove compartment.
There is also important loading information on the
Certification label. It tells you the Gross Vehicle Weight
Rating (GVWR) and the Gross Axle Weight Rating
(GAWR) for the front and rear axle; see “Certification
Label” later in this section.
Example 2 - Canada
4-33

Steps for Determining Correct Load Limit
1. If your vehicle has the Tire and Loading Information
label, Example 1, locate the Vehicle Capacity
Weight ”. If your vehicle has the Tire and Loading
Information label, Example 2, locate the “Maximum
Load” amount.
2. Determine the combined weight of the driver and
passengers that will be riding in your vehicle.
3. Subtract the combined weight of the driver and
passengers from Vehicle Capacity Weight
(Example 1-United States) or subtract the combined
weight of the driver and passengers from Maximum
Load (Example 2-Canada).
4. The resulting figure equals the available amount of
cargo and luggage load capacity. For example, if
the Vehicle Capacity Weight or the Maximum Load
amount equals 1400 lbs. (635 kg) and there will
be five 150 lb. (68 kg) passengers in your vehicle,
the amount of available cargo and luggage load
capacity is 650 lbs. (295 kg).
5. Determine the combined weight of luggage and
cargo being loaded on the vehicle. That weight
may not safely exceed the available cargo
and luggage load capacity calculated in Step 4.
Loading Your Vehicle
Item Description Total
AVehicle Capacity Weight
or Maximum Load,
for Example 1=1,000 lbs (453 kg)
BSubtract Occupant Weight
150 lbs (68 kg)×2=300 lbs (136 kg)
CAvailable Occupant and
Cargo Weight=700 lbs (317 kg) Example 1
4-34

Loading Your Vehicle
Item Description Total
AVehicle Capacity Weight
or Maximum Load for
Example 2=1,000 lbs
(453 kg)
BSubtract Occupant Weight
150 lbs (68 kg)×5=750 lbs (340 kg)
C Available Cargo Weight=250 lbs (113 kg)
Loading Your Vehicle
Item Description Total
AVehicle Capacity Weight
or Maximum Load for
Example 3=1,000 lbs (453 kg)
BSubtract Occupant Weight
200 lbs (91 kg)×5=1,000 lbs (453 kg)
C Available Cargo Weight=0 lbs (0 kg)
Refer to your vehicle’s Tire and Loading Information
label for specific information about your vehicle’s
capacity weight and seating positions. The combined
weight of the driver, passengers, and cargo should
never exceed your vehicle’s capacity weight or
maximum load weight. Example 2
Example 3
4-35

Certication Label
The Certification label, found either on the center pillar,
near the Tire and Loading Information label or on
the end of the driver’s door, tells you the gross weight
capacity of your vehicle, called the Gross Vehicle Weight
Rating (GVWR). The GVWR includes the weight of
the vehicle, all occupants, fuel and cargo. Never exceed
the GVWR for your vehicle, or the Gross Axle Weight
Rating (GAWR) for either the front or rear axle. United States
Canada
4-36

And, if you do have a heavy load, you should spread it
out. Do not carry more than 110 lbs (50 kg) in your trunk.
{CAUTION:
Do not load your vehicle any heavier than the
GVWR, or either the maximum front or rear
GAWR. If you do, parts on your vehicle can
break, and it can change the way your vehicle
handles. These could cause you to lose
control and crash. Also, overloading can
shorten the life of your vehicle.
Notice:Overloading your vehicle may cause
damage. Repairs would not be covered by your
warranty. Do not overload your vehicle.
If you put things inside your vehicle — like suitcases,
tools, packages, or anything else — they will go as fast
as the vehicle goes. If you have to stop or turn
quickly, or if there is a crash, they will keep going.
{CAUTION:
Things you put inside your vehicle can strike
and injure people in a sudden stop or turn, or
in a crash.
Put things in the cargo area of your
vehicle. Try to spread the weight evenly.
Never stack heavier things, like suitcases,
inside the vehicle so that some of them
are above the tops of the seats.
Do not leave an unsecured child restraint
in your vehicle.
When you carry something inside the
vehicle, secure it whenever you can.
Do not leave a seat folded down unless
you need to.
Towing a Trailer
Do not use your vehicle to tow a trailer. The vehicle is not
designed or intended for such a use. Towing a trailer can
adversely affect handling, durability and fuel economy.
4-37

✍NOTES
4-38

Service............................................................5-3
Doing Your Own Service Work.........................5-4
Adding Equipment to the Outside of Your
Vehicle......................................................5-4
Fuel................................................................5-5
Gasoline Octane............................................5-5
Gasoline Specifications....................................5-5
California Fuel...............................................5-6
Additives.......................................................5-6
Fuels in Foreign Countries...............................5-7
Filling Your Tank............................................5-8
Filling a Portable Fuel Container.....................5-10
Checking Things Under the Hood....................5-11
Hood Release..............................................5-11
Engine Compartment Overview.......................5-14
Engine Oil...................................................5-15
Engine Air Cleaner/Filter................................5-20
Automatic Transaxle Fluid..............................5-21
Manual Transaxle Fluid..................................5-21
Hydraulic Clutch...........................................5-22
Engine Coolant.............................................5-23Coolant Surge Tank Pressure Cap..................5-25
Engine Overheating.......................................5-25
Cooling System............................................5-28
Power Steering Fluid.....................................5-34
Windshield Washer Fluid................................5-35
Brakes........................................................5-36
Battery........................................................5-39
Jump Starting...............................................5-40
Headlamp Aiming...........................................5-45
Bulb Replacement..........................................5-45
Halogen Bulbs..............................................5-45
Headlamps..................................................5-46
Front Turn Signal and Parking Lamps................5-46
Turn Signal Lamps (Side)..............................5-47
Fog Lamps..................................................5-48
Sidemarker Lamps (Front)..............................5-48
Sidemarker Lamps (Rear)..............................5-49
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps.........................................5-49
Windshield Wiper Blade Replacement..............5-50
Section 5 Service and Appearance Care
5-1

Tires..............................................................5-51
Inflation - Tire Pressure.................................5-59
Tire Inspection and Rotation...........................5-60
When It Is Time for New Tires.......................5-61
Buying New Tires.........................................5-62
Uniform Tire Quality Grading..........................5-63
Wheel Alignment and Tire Balance..................5-64
Wheel Replacement......................................5-64
Tire Chains..................................................5-66
If a Tire Goes Flat........................................5-66
Changing a Flat Tire.....................................5-67
Compact Spare Tire......................................5-75
Appearance Care............................................5-76
Cleaning the Inside of Your Vehicle.................5-76
Care of Safety Belts......................................5-79
Weatherstrips...............................................5-79
Cleaning the Outside of Your Vehicle..............5-79Sheet Metal Damage.....................................5-81
Finish Damage.............................................5-81
Underbody Maintenance................................5-82
Chemical Paint Spotting.................................5-82
Vehicle Care/Appearance Materials..................5-82
Vehicle Identication......................................5-83
Vehicle Identification Number (VIN).................5-83
Service Parts Identification Label.....................5-84
Electrical System............................................5-84
Add-On Electrical Equipment..........................5-84
Headlamp Wiring..........................................5-84
Windshield Wiper Fuses................................5-84
Power Windows and Other Power Options.......5-84
Fuses and Circuit Breakers............................5-85
Capacities and Specications..........................5-91
Section 5 Service and Appearance Care
5-2

Service
Your dealer knows your vehicle best and wants you to
be happy with it. We hope you will go to your dealer
for all your service needs. You will get genuine GM parts
and GM-trained and supported service people.
We hope you will want to keep your GM vehicle all GM.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems
(including some inside the vehicle), many fluids, and
some component wear by-products contain and/or emit
these chemicals.
5-3

Doing Your Own Service Work
If you want to do some of your own service work, you
will want to use the proper service manual. It tells
you much more about how to service your vehicle than
this manual can. To order the proper service manual,
seeService Publications Ordering Information on
page 7-11.
Your vehicle has an air bag system. Before attempting
to do your own service work, seeServicing Your Air
Bag-Equipped Vehicle on page 1-58.
You should keep a record with all parts receipts and list
the mileage and the date of any service work you
perform. SeePart E: Maintenance Record on page 6-28.
{CAUTION:
You can be injured and your vehicle could be
damaged if you try to do service work on a
vehicle without knowing enough about it.
CAUTION: (Continued)
CAUTION: (Continued)

Be sure you have sufficient knowledge,
experience, the proper replacement parts
and tools before you attempt any vehicle
maintenance task.
Be sure to use the proper nuts, bolts and
other fasteners. “English” and “metric”
fasteners can be easily confused. If you
use the wrong fasteners, parts can later
break or fall off. You could be hurt.
Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle
can affect the airflow around it. This may cause
wind noise and affect windshield washer performance.
Check with your dealer before adding equipment to
the outside of your vehicle.
5-4