engine CHEVROLET AVEO 2009 1.G Manual PDF

Notice:If you leave the radio or other accessories
on during the jump starting procedure, they could be
damaged. The repairs would not be covered by the
warranty. Always turn off the radio and other
accessories when jump starting the vehicle.
3. Turn off the ignition on both vehicles. Unplug
unnecessary accessories plugged into the cigarette
lighter or the accessory power outlet. Turn off
the radio and all lamps that are not needed. This
will avoid sparks and help save both batteries.
And it could save the radio!
4. Open the hoods and locate the batteries. Find the
positive (+) and negative (−) terminal locations on
each vehicle. SeeEngine Compartment Overview
on page 5-14for more information on location.
{CAUTION:
An electric fan can start up even when the engine
is not running and can injure you. Keep hands,
clothing and tools away from any underhood
electric fan.
{CAUTION:
Using a match near a battery can cause battery
gas to explode. People have been hurt doing this,
and some have been blinded. Use a ashlight if
you need more light.
Be sure the battery has enough water. You do not
need to add water to the battery installed in your
new vehicle. But if a battery has ller caps, be
sure the right amount of uid is there. If it is low,
add water to take care of that rst. If you don’t,
explosive gas could be present.
Battery uid contains acid that can burn you. Do
not get it on you. If you accidentally get it in your
eyes or on your skin, ush the place with water
and get medical help immediately.
5-39

{CAUTION:
Fans or other moving engine parts can injure you
badly. Keep your hands away from moving parts
once the engine is running.
5. Check that the jumper cables do not have loose or
missing insulation. If they do, you could get a
shock. The vehicles could be damaged too.
Before you connect the cables, here are some things
you should know. Positive (+) will go to positive (+) or
to a remote positive (+) terminal if the vehicle has
one. Negative (−) will go to a heavy, unpainted metal
engine part or to a remote negative (−) terminal if the
vehicle has one.
Do not connect positive (+) to negative (−)oryou
will get a short that would damage the battery
and maybe other parts too. And do not connect the
negative (−) cable to the negative (−) terminal on
the dead battery because this can cause sparks.6. Connect the red positive (+) cable to the positive (+)
terminal of the dead battery. Use a remote
positive (+) terminal if the vehicle has one.
5-40

7. Do not let the other end touch metal. Connect it to
the positive (+) terminal of the good battery. Use a
remote positive (+) terminal if the vehicle has one.8. Now connect the black negative (−) cable to the
negative (−) terminal of the good battery. Use a
remote negative (−) terminal if the vehicle has one.
Do not let the other end touch anything until the
next step. The other end of the negative (−) cable
does notgo to the dead battery. It goes to a
heavy, unpainted metal engine part or to a remote
negative (−) terminal on the vehicle with the
dead battery.
5-41

9. Connect the other end of the negative (−) cable at
least 18 inches (45 cm) away from the dead battery,
but not near engine parts that move.
The electrical connection is just as good there, and
the chance of sparks getting back to the battery
is much less.
10. Now start the vehicle with the good battery and run
the engine for a while.
11. Try to start the vehicle that had the dead battery.
If it will not start after a few tries, it probably needs
service.
Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting may
occur and damage the vehicle. The repairs would
not be covered by the vehicle warranty. Always
connect and remove the jumper cables in the correct
order, making sure that the cables do not touch
each other or other metal.A. Heavy, Unpainted Metal Engine Part or Remote
Negative (–) Terminal
B. Good Battery or Remote Positive (+) and Remote
Negative (−) Terminals
C. Dead Battery or Remote Positive (+) TerminalJumper Cable Removal
5-42

Tire Size
The following illustration shows an example of a
typical passenger car tire size.
(A) Passenger (P-Metric) Tire
:The United States
version of a metric tire sizing system. The letter P
as the rst character in the tire size means a
passenger vehicle tire engineered to standards set
by the U. S. Tire and Rim Association.
(B) Tire Width
:The three-digit number indicates
the tire section width in millimeters from sidewall
to sidewall.
(C) Aspect Ratio
:A two-digit number that
indicates the tire height-to-width measurements.
For example, if the tire size aspect ratio is 70, as
shown in item C of the illustration, it would mean
that the tire’s sidewall is 70% as high as it is wide.(D) Construction Code
:A letter code is used to
indicate the type of ply construction in the tire.
The letter R means radial ply construction;
the letter D means diagonal or bias ply
construction; and the letter B means belted-bias
ply construction.
(E) Rim Diameter
:Diameter of the wheel in
inches.
(F) Service Description
:These characters
represent the load index and speed rating of the
tire. The load index represents the load carry
capacity a tire is certied to carry. The speed
rating is the maximum speed a tire is certied to
carry a load.
Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire
pressing outward on each square inch of the tire.
Air pressure is expressed in pounds per square
inch (psi) or kilopascal (kPa).
Accessory Weight
:This means the combined
weight of optional accessories. Some examples of
optional accessories are, automatic transmission,
power steering, power brakes, power windows,
power seats, and air conditioning.
5-54

Changing a Flat Tire
If a tire goes at, avoid further tire and wheel damage by
driving slowly to a level place. Turn on the hazard
warning ashers. SeeHazard Warning Flashers on
page 3-6.
{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you or
other people. You and they could be badly injured
or even killed. Find a level place to change your
tire. To help prevent the vehicle from moving:
1. Set the parking brake rmly.
2. Put an automatic transmission shift lever in
P (Park), or shift a manual transmission to
1 (First) or R (Reverse).
CAUTION: (Continued)
CAUTION: (Continued)
3. Turn off the engine and do not restart while
the vehicle is raised.
4. Do not allow passengers to remain in the
vehicle.
To be even more certain the vehicle will not move,
you should put blocks at the front and rear of the
tire farthest away from the one being changed.
That would be the tire on the other side, at the
opposite end of the vehicle.
5-70

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for the vehicle. It appears on a
plate in the front corner of the instrument panel, on
the driver side. It can be seen through the windshield
from outside the vehicle. The VIN also appears on
the Vehicle Certication and Service Parts labels and
the certicates of title and registration.
Engine Identication
The eighth character in the VIN is the engine code. This
code helps identify the vehicle’s engine, specications,
and replacement parts. See “Engine Specications”
underCapacities and Specifications on page 5-93for the
vehicle’s engine code.
Service Parts Identication Label
This label is on the inside of the glove box. It is
very helpful if parts need to be ordered. The label has
the following information:
Vehicle Identication Number (VIN)
Model designation
Paint information
Production options and special equipment
Do not remove this label from the vehicle.
Electrical System
Add-On Electrical Equipment
Notice:Do not add anything electrical to the vehicle
unless you check with your dealer/retailer rst. Some
electrical equipment can damage the vehicle and the
damage would not be covered by the vehicle’s
warranty. Some add-on electrical equipment can
keep other components from working as they should.
Add-on equipment can drain the vehicle battery, even if
the vehicle is not operating.
The vehicle has an airbag system. Before attempting to
add anything electrical to the vehicle, seeServicing
Your Airbag-Equipped Vehicle on page 1-73.
5-86

Fuses Usage
CIGAR Cigar Lighter
CLUSTERBrake Switch, TPMS, Anti-Theft
Module
DEFOG
MIRRORPower Mirror Unit, A/C Switch
RR DEFOG Rear Defog
DOOR LOCK Door Lock
NA DRL NA DRL Circuit
MIRROR/
SUNROOFMirror Control Switch, Room Lamp,
A/C Switch
EMS 1Engine Room Fuse Block, TCM,
VSS, Fuel Pump
EMS 2 Stoplamp Switch
HORN Horn
OBD DLC, Immobilizer
CLUSTER/
ROOM LAMPTrunk Room Lamp, Trunk Open
Switch, IPC, Room Lamp
SDM Sensing and Diagnostic Module
SOKET Power JackFuses Usage
STOP LAMP Brake Switch
SUNROOF Sunroof Module (Option)
T/SIG Hazard Switch
WIPER Wiper Switch, Wiper Motor
Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver side of the vehicle, near the battery. See
Engine Compartment Overview on page 5-14for more
information on location.
Notice:Spilling liquid on any electrical components
on the vehicle may damage it. Always keep the
covers on any electrical component.
To access the fuses, press in the side aps to release
the cover. To reinstall the cover, push the cover until it is
secure.
5-89

Relays Usage
F/PUMP
RELAYFuel Pump
STARTER
RELAYStarter
PARK LAMP
RELAYPark Lamp
FRONT FOG
RELAYFog Lamp
HDLP HIGH
RELAYHead Lamp High
HDLP LOW
RELAYHead Lamp LowRelays Usage
FAN HIGH
RELAYCooling Fan High
FAN LOW
RELAYCooling Fan Low
A/CON RELAY Air Conditioner
ENGINE MAIN
RELAYMain Power
ACC/RAP
RELAYI/P Fuse Block
IGN-2 RELAY Ignition
Misc. Usage
FUSE PULLER Fuse Puller
5-92

Capacities and Specications
The following approximate capacities are given in English and metric conversions. SeeRecommended Fluids and
Lubricants on page 6-13for more information.
ApplicationCapacities
English Metric
Air Conditioning Refrigerant R134aFor the air conditioning system refrigerant charge
amount, see the refrigerant caution label located
under the hood. See your dealer/retailer for more
information.
Cooling System 6.7 qt 6.3 L
Engine Oil with Filter 4.8 qt 4.5 L
Fuel Tank 11.9 gal 45.0 L
Transmission, Automatic 6.2 qt 5.87 L
Transmission, Manual 1.9 qt 1.8 L
Wheel Nut Torque 81 lb ft 110Y
All capacities are approximate. When adding, be sure to ll to the approximate level, as recommended in this
manual. Recheck uid level after lling.
Engine Specications
Engine VIN Code Transmission Spark Plug Gap
1.6L L4 6Automatic and
Manual0.039-0.043 inch (1.0-1.1 mm)
5-93