service CHEVROLET AVEO 2011 1.G Repair Manual

Black plate (4,1)Chevrolet Aveo Owner Manual - 2011
11-4 Service and Maintenance
.Exhaust system and nearby heat
shields inspection for loose or
damaged components.
.PCV system inspection.An
Emission Control Service. The
U.S. Environmental Protection
Agency or the California Air
Resources Board has
determined that the failure to
perform this maintenance item
will not nullify the emission
warranty or limit recall liability
prior to the completion of the
vehicle's useful life. We,
however, urge that all
recommended maintenance
services be performed at the
indicated intervals and the
maintenance be recorded.
.Automatic transmission fluid
level check and adding fluid,
if needed. See Automatic
Transmission Fluid on
page 10‑13.
Additional Required Services
Every 12 000 km/7,500 Miles
.Rotate tires. Tires should be
rotated every 12 000 km/
7,500 miles. See Tire Rotation
on page 10‑54.
At Each Fuel Stop
.Engine oil level check. See
Engine Oil on page 10‑9.
.Engine coolant level check. See
Engine Coolant on page 10‑18.
.Windshield washer fluid level
check. See Washer Fluid on
page 10‑24.
Once a Month
.Tire inflation pressures check.
See Tire Pressure on
page 10‑48.
.Tire wear inspection. See Tire
Inspection on page 10‑53.
.Sunroof track and seal
inspection, if equipped. See
Sunroof on page 2‑16. Once a Year
.See
Starter Switch Check on
page 10‑28.
.See Automatic Transmission
Shift Lock Control Function
Check on page 10‑28.
.See Ignition Transmission Lock
Check on page 10‑29.
.See Park Brake and P (Park)
Mechanism Check on
page 10‑29.
.Accelerator pedal check for
damage, high effort, or binding.
Replace if needed.
.Underbody flushing service.
.Hood/Decklid/Liftgate/Liftglass
Support Gas Strut Service:
Visually inspect gas strut,
if equipped, for signs of wear,
cracks, or other damage. Check
the hold open ability of the gas
strut. Contact your dealer if
service is required.

Black plate (5,1)Chevrolet Aveo Owner Manual - 2011
Service and Maintenance 11-5
First Engine Oil Change After
Every 40 000 km/25,000 Miles
.Engine air cleaner filter
replacement. SeeEngine Air
Cleaner/Filter on page 10‑16.
.Spark plug replacement and
spark plug wires inspection.
Not to exceed 60 000 km/
37,500 miles. An Emission
Control Service.
.Engine accessory drive belt
inspection for fraying, excessive
cracks, or obvious damage and
replacement, if needed.
.Passenger compartment air
filter replacement (or every
24 months, whichever occurs
first). More frequent replacement
may be needed if you drive in
areas with heavy traffic, areas
with poor air quality, or areas
with high dust levels.
Replacement may also be
needed if you notice reduced
air flow, windows fogging up, or odors. Your dealer can help
you determine when it is the
right time to replace the filter.
First Engine Oil Change After
Every 80 000 km/50,000 Miles
.Automatic transmission fluid and
filter change (severe service
only) for vehicles mainly driven
in heavy city traffic in hot
weather, in hilly or mountainous
terrain, when frequently towing a
trailer, or used for taxi, police,
or delivery service. See
Automatic Transmission Fluid on
page 10‑13.
.Power steering pump accessory
drive belt replacement.
.Evaporative control system
inspection. Check all fuel and
vapor lines and hoses for proper
hook‐up, routing, and condition.
EVAP vent solenoid valve
replacement. An Emission
Control Service. The U.S.
Environmental Protection Agency or the California Air
Resources Board has
determined that the failure to
perform this maintenance item
will not nullify the emission
warranty or limit recall liability
prior to the completion of the
vehicle's useful life. We,
however, urge that all
recommended maintenance
services be performed at the
indicated intervals and the
maintenance be recorded.
First Engine Oil Change After
Every 160 000 km/100,000 Miles
.Timing belt replacement.
.Valve clearance adjustment.
First Engine Oil Change After
Every 240 000 km/150,000 Miles
.Engine cooling system drain,
flush, and refill (or every five
years, whichever occurs first).
See Engine Coolant on
page 10‑18. An Emission
Control Service.

Black plate (6,1)Chevrolet Aveo Owner Manual - 2011
11-6 Service and Maintenance
Recommended Fluids, Lubricants, and Parts
Recommended Fluids and Lubricants
Fluids and lubricants identified below by name, part number, or specification can be obtained from your dealer.Usage Fluid/Lubricant
Engine Oil The engine requires engine oil approved to the dexos™
specification. Oils
meeting this specification can be identified with the dexos™ certification
mark. Look for and use only an engine oil that displays the dexos™
certification mark of the proper viscosity grade. See Engine Oil on
page 10‑9.
Engine Coolant 50/50 mixture of clean, drinkable water and use only DEX-COOL Coolant.
See
Engine Coolant on page 10‑18
Hydraulic Brake System DOT 3 Hydraulic Brake Fluid (GM Part No. 12377967, in
Canada 89021320).
Windshield Washer Solvent Optikleen
®Washer Solvent.
Power Steering System DEXRON
®‐VI Automatic Transmission Fluid.
Automatic Transmission Use only T-IV Automatic Transmission Fluid (GM Part No. 88900925, in
Canada 22689186).
Manual Transmission Manual Transmission Fluid (GM Part No. 89021806, in Canada 89021807).
Key Lock Cylinders Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Canada 10953474).

Black plate (7,1)Chevrolet Aveo Owner Manual - 2011
Service and Maintenance 11-7
UsageFluid/Lubricant
Manual Transmission Shift Linkage Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Chassis Lubrication Chassis Lubricant (GM Part No. 12377985, in Canada 88901242) or
lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Hood Latch Assembly, Secondary Latch, Pivots, Spring Anchor, and Release Pawl Lubriplate Lubricant Aerosol (GM Part No. 12346293, in Canada 992723)
or lubricant meeting requirements of NLGI #2, Category LB or GC-LB.
Hood and Door Hinges Multi-Purpose Lubricant, Superlube (GM Part No. 12346241, in
Canada 10953474).
Weatherstrip Conditioning Weatherstrip Lubricant (GM Part No. 3634770, in Canada 10953518) or
Dielectric Silicone Grease (GM Part No. 12345579, in Canada 992887).

Black plate (8,1)Chevrolet Aveo Owner Manual - 2011
11-8 Service and Maintenance
Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Maintenance Replacement Parts
PartGM Part Number ACDelco Part Number
Engine Air Cleaner/Filter 96536696A3081C
Engine Oil Filter 93185674—
Passenger Compartment Air Filter 96962173—
Spark Plugs 96476119—
Wiper Blades –Hatchback
Driver Side –55.9 cm (22.0 in) 96476652—
Passenger Side –45.7 cm (18.0 in) 96476656—
Rear –38.1 cm (15.0 in) 96301840—
Wiper Blades –Sedan
Driver Side –55.9 cm (22.0 in) 96476652—
Passenger Side –45.7 cm (18.0 in) 96476656—

Black plate (9,1)Chevrolet Aveo Owner Manual - 2011
Service and Maintenance 11-9
Maintenance Records
After the scheduled services are performed, record the date, odometer reading, who performed the service, and the
type of services performed in the boxes provided. Retain all maintenance receipts.
Maintenance Record
DateOdometer
Reading Serviced By Services Performed

Black plate (10,1)Chevrolet Aveo Owner Manual - 2011
11-10 Service and Maintenance
Maintenance Record (cont'd)
DateOdometer
Reading Serviced By Services Performed

Black plate (11,1)Chevrolet Aveo Owner Manual - 2011
Service and Maintenance 11-11
Maintenance Record (cont'd)
DateOdometer
Reading Serviced By Services Performed

Black plate (12,1)Chevrolet Aveo Owner Manual - 2011
11-12 Service and Maintenance
Maintenance Record (cont'd)
DateOdometer
Reading Serviced By Services Performed

Black plate (1,1)Chevrolet Aveo Owner Manual - 2011
Technical Data 12-1
Technical Data
Vehicle Identification
Vehicle IdentificationNumber (VIN) . . . . . . . . . . . . . . 12-1
Service Parts Identification Label . . . . . . . . . . . . . . . . . . . . . . . 12-1
Vehicle Data
Capacities andSpecifications . . . . . . . . . . . . . . 12-2
Engine Drive Belt Routing . . . 12-3
Vehicle Identification
Vehicle Identification
Number (VIN)
This legal identifier is in the front
corner of the instrument panel, on
the left side of the vehicle. It can be
seen through the windshield from
outside. The VIN also appears on
the Vehicle Certification and Service
Parts labels and certificates of title
and registration.
Engine Identification
The eighth character in the VIN is
the engine code. This code
identifies the vehicle's engine,
specifications, and replacement
parts. See “Engine Specifications”
under Capacities and Specifications
on page 12‑2 for the vehicle's
engine code.
Service Parts
Identification Label
This label, on the inside of the glove
box, has the following information:
.Vehicle Identification
Number (VIN).
.Model designation.
.Paint information.
.Production options and special
equipment.
Do not remove this label from the
vehicle.