brake CHEVROLET BLAZER 1993 Repair Manual

I CAUTION I
A Using the wrong replacement wheels, wheel bolts or wheel nuts on
your vehicle can be dangerous.
It could affect the braking and
handling
of your vehicle, make your tires lose air and make you lose
control. You could have an collision in which you or others could be
injured. Always use the correct wheel, wheel
bolts, and wheel nuts
for replacement.
I
I
I The wrong wheel can also cause problems with bearing life, brake cooling,
speedometerlodometer calibration, headlight aim, bumper height, vehicle
ground clearance, and tire
or tire chain clearance to the body and chassis.
A Putting a used wheel on your vehicle is dangerous. You can't know
how it's been used or how many miles it's been driven. It could fail
suddenly and cause an accident. If you have to replace a wheel, use
a new GM original equipment wheel,
I
Tire Chains
rNOTICE 'If put vehicle has LT265/75R16 size tires, don't use tire chams; they i can!
damage your vehicle.
6-56

Fuses and Circuit Breakers
Name
Gages
Turn-BIU EMCIIgn
Inj.
A
Brake
AC/Htr
ctsy
Park LP
P. Lps
StopiHaz.
Wiper Radio
Acc/lgn.
AcdBatt. Crank 4WD
DRL
RR Wpr
TIG Re1
Circuits Protected
Cruise Control, 4 WD Display Illum. Rear
Window Defogger Timer, Aux. Batt. Relay Feed, Safety Belt Buzzer Timer, Cluster
Ign. Feed
Back-up Lamps, Turn Signals
T.C.C., Air Diverter, E.S.C.,
E.G.R., E.C.M.
Ign., R.W.A.L. Brake Switch
Throttle Body Injectors
A.B.S., Cluster-Speed0
H.V.A.C.
4 WD, Aux. Batt. Relay
Dome Lamp, Ctsy. and Glove Box Lps.
(TR-9), Radio (Memory-Clock)
Horn Relay, Horn Feed, Park Lamps C49 SW Illum., Headlamp
“On” Warning,
Radio Illum., H.V.A.C. Illum.
Haz. Flasher, Seat Belt Buzzer, Stop
Lmps., A.B.S. Memory
Windshield Wiper, Washer
Radio Feed
Pwr. Windows
Door Locks, Rear Window Defogger Crank, Discreet
Four Wheel Drive
Daytime Running Lights
Rear Window Wiperwasher
Cigar Lighter, Rear Hatch Release
Fuse
20 Amp
15 Amp
10 Amp
10 Amp
15 Amp
25
Amp
20 Amp
20 Amp
5 Amp
15 Amp
25 Amp
10 Amp
5 Amp
25 Amp
15 Amp
25 Amp
25 Amp
Circuit
Breaker
30 Amp
30 Amp
An inline fuse is used for the underhood lamp
Jo not use fuses of higher amperage than those recommended above.
TO291
6-70

FUSE LEGEND
pJ I ~ GAGES
TURNlBU
4WD
r.
PCM/IGN BRAKE
I INJA
p#€m TRANS
HTR AIC WIPER 19
I
rn
PARK LP
PANEL LPS
STOPIHAZ
rm DRL
6-7 1

Scheduled Maintenance Services
GASOLINE ENGINES WITH LIGHT DUTY EMISSIONS-
If your driving conditions meet those specified in “Scheduled Ma\
intenancc
Services” in this section, use Maintenance Schedule
I (t).
Item Miles (000) 3 6 7.5 9 12 15 18
No. Service Kilometers (000) 5 10 12.5 15 20 25 30
1 Engine Oil Change*-Every 12 Months, or e
Oil Filter Change*-Every 12 Months, or e
2 Chassis Lubrication-Every 12 Months, or e
3 Clutch Fork Ball Stud Lubrication
5 Cooling System Service*-Every 24
6 Air Cleaner Filter Replacement* Months
or
7 Front Wheel Bearing Repack
8 Transmission Service**
25 Drive Axle Service**
26 Brake Systems Inspection**
FOOTNOTES:
**See “Explanation
of Scheduled Maintenance Services” in this section.
*An Emission Control Service
tTo determine the emissions classification of your engine refer to “Selecting
the
Proper Maintenance Chart”
in this section.
TO332

Scheduled Maintenance Services
Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these.
All parts should be replaced and
all necessary repairs done before you or anyone else drives the ve\
hicle.
1. ENGINE OIL AND OIL FILTER CHANGE* -ALWAYS USE SG OR
SG/CE QUALITY, ENERGY CONSERVING II OILS OF THE PROPER
VISCOSITY. To determine the preferred viscosity oil for your vehicle’s
engine (e.g. SAE 5W-30 or
10W-30), see “Engine Oil” in the Index.
2. CHASSIS LUBRICATION -Lubricate the front suspension, king pin
bushings, steering linkage, transmission, and transfer case shift\
linkage,
parking brake cable guides, propshaft splines
(2 wheel drive), brake
pedal springs, and clutch pedal springs at the intervals specif\
ied.
If you have a 3500 HD, lubricate the king pins and king pin bushings
every
1,500 miles (2500 km) for Maintenance Schedule 1, or every 3,000
(5000 km) for Maintenance Schedule 2.
Ball joints and king pin bushings should not be lubricated unl\
ess their
temperature is
10°F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication
or they could be damaged.
Also, be sure to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION -Lubricate the clutch fork
ball stud through the fitting on the clutch housing. Lubricant \
must be
added “sparingly” to the fitting, as only.
0066 Ib. (.003 kg) is required to
lubricate the ball stud surface. Do not add lubricant more often than the
intervals in the Maintenance Charts.
Too much lubricant will damage
the clutch
assembly.
4. ENGINE IDLE SPEED ADJUSTMENT (DIESEL ENGINES)* -Adjust to
the specifications shown on the underhood label. You must use
calibrated test equipment.
5. COOLING SYSTEM SERVICE* -Drain, flush and refill system with new
coolant. See “Engine Coolant” in the Index for the proper\
coolant and
mixture
to use in your vehicle.
Also inspect the hoses and replace them if they i cracked, swollen, or
deteriorated. Tighten all hose clamps (except consrant tension clamps).
Remove debris and clean the outside of the radiator and air c\
onditioning
condenser. Wash the radiator neck.
To ensure proper operation, pressure
test the radiator and cap.
* An Emission Control Service
7-1 8

6. AIR CLEANER FILTER REPLACEMENT* -Replace at every 30,000
miles (50 000 km) or more often under dusty conditions. Ask your dealer
for the proper replacement intervals for your driving conditions\
.
7. FRONT WHEEL BEARING REPACK (2 WHEEL DRIVE ONLY) -Clean
and repack the front wheel bearings at each brake relining,
or at the
specified interval, whichever comes first.
8.
TRANSMISSION SERVICE
Automatic Transmission
-Change the transmission fluid and filter every
15,000 miles (25 000 km) for vehicles under 8,600 GVWR or every
12,000 miles
(20 000 km) for vehicles over 8,600 GVWR if the vehicle
is mainly driven under one
or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90°F (32°C) or
In hilly or mountainous terrain.
higher.
Frequent trailer pulling.
Uses such as taxi, police, delivery or other commercial service.
If the vehicle is not used mainly under any of these conditions, change
the fluid and filter every
30,000 miles (50 000 km) for vehicles under
8600 GVWR or every
24,000 miles (40 000 km) for vehicles over 8600
GVWR. See “Automatic Transmission Fluid” in the Index for more
information.
Manual Transmission -Transmission fluid does not require periodic
changing.
9. CDRV SYSTEM INSPECTION* -Check the Crankcase Depression
Regulator Valve System
for any worn, plugged or collapsed hoses. Have
the system checked as described in the Service Manual.
10. FUEL FILTER REPLACEMENT --Replace the fuel filter at the specified
interval
or sooner if clogged.
11.
SPARK PLUGS REPLACEMENT” --Replace spark plugs with the type
listed in Section
6. See “Specification Charts” in the Index.
12.
SPARK PLUG WIRE INSPECTION* -Clean wires and inspect for burns,
cracks
or other damage. Check the wire boot fit at the distributor and at
the spark plugs. Replace wires as needed.
*An Emission Control Service
7-1 9

23. EXHAUST PRESSURE EGULATOR VALVE INSPECTION* -Check that
the valve works properly. Correct any binding. Inspect hoses fo\
r cracks,
chafing or decay. Replace parts
as needed.
24. TIRE AND WHEEL ROTATION AND INSPECTION -For proper wear
and maximum tire life, rotate tires
at the first 6,000 miles (10 000
kilometers) for Schedule I (t) or 7,500 miles (12 500 kilometers) for
Schedule
II (.) and then every 15,000 miles (25 000 kilometers)
thereafter.
Follow the instructions and patterns shown in Section 6.
Check tires for uneven wear or damage. If irregular or premature wear is
apparent, check wheel alignment.
Also, check for damaged wheels. See
“Tires” in the Index for more information.
For dual wheels, whenever the vehicle, wheels, or fasteners are new\
,
have the wheel fastener torque set at the first 100,
1,000 and 6,000
miles
(160, 1600 and 10 000 km).
For
3500 H.D. Models, block the tires opposite those being removed to
keep the vehicle from rolling.
25.
DRIVE AXLE SERVICE -Check readfront axle fluid level and add as
needed. Check constant velocity joints and axle seals for leaki\
ng.
Locking differential-Drain fluid at first oil change and refill. Check
fluid level and add as needed at subsequent oil changes. In dusty
areas, or trailer towing applications drain fluid at every
15,000 miles
(24 135 kilometers) and refill$
every oil change. In dusty areas,
or trailer towing applications, drain
fluid every 15,000 miles
(24 135 kilometers) and refi1l.t
Standard differential -Check fluid level and add as needed at
More frequent lubrication may be required on heavy-duty or off-road
use.
26. BRAKE SYSTEM INSPECTION -When the engine oil is changed,
inspect the lines
and hoses for proper hookup, binding, leaks, cracks,
chafing, etc. Check the parking brake adjustment, and the fluid level in
the master cylinder.
A low fluid level can indicate worn disc brake pads
which may need to be serviced$
*An Emission Control Service
tA fluid loss in these systems may indicate a problem. Have them
inspected and repaired
at once.
7-2 1

Scheduled Maintenance Services
When the wheels are removed for rotation, inspect disc brake p\
ads for wear
and rotors for surface condition.
Also inspect drum brake linings for wear and
cracks. Inspect other brake parts, including drums, wheel cylind\
ers, parking
brake, etc., at the same time. Remove any rust
or dirt from the wheel and
mounting surfaces before mounting the wheel.
Inspect brakes more often if driving habits or conditions result in
frequent braking.
Owner Checks and Services
Listed below are owner checks and services which should be made at the
time period specified to help ensure proper safety, emission pe\
rformance, and
dependability of your vehicle.
Be sure any necessary repairs are completed at once. Whenever \
any fluids
or lubricants are added to your vehicle, make sure they are the proper ones,
as shown in this Section.
At Least Once a Month
Tire inflation pressure check --Check the tires for proper inflation. If they
are low, inflate them to the level specified on the certification label
or on the
tire inflation charts. See “Loading Your Vehicle” or “Inflation-Tire Pressure” in
the Index.
At Least Once a Year
Key lock cylinder lubrication --Lubricate key lock cylinders with engine oil.
See the “Recommended Fluid and Lubricants” chart in this section.
Transmission neutral or clutch start switch operation
4 When you are doing this check, the vehicle could move suddenly. If
it does, you or others could be injured. Follow the steps below. I
1. Before you start, be sure you have enough room around the veh\
icle.
2. Firmly apply both the manual parking brake and the regular bra\
ke. See
“Brakes” and “Parking Brake” in the Index.
Do not use the accelerator
pedal.
3. Be ready to turn off the engine immediately if it starts.
4. On automatic transmission vehicles, try to start the engine in each gear.
The starter should work only in
P (Park) or N (Neutral).
7-22

On manual transmission vehicles, put the shift lever in N (Neutral), push the
clutch down halfway, and try
to start the engine. The starter should work only
when the clutch is pushed down all the way to the floor.
Steering column lock operation -While parked, try to turn the key to Lock
in each gear shift position.
With an automatic transmission, the key should turn to
Lock only when the
gear shift is in
P (Park).
On vehicles with a key release lever,
try to turn the key to Lock without
pressing the lever. The key should turn to
Lock only with the key lever
depressed.
On all vehicles, the key should come out only in
Lock.
Parking brake and transmission
P (PARK) mechanism operation -
A
When you are doing this check, your vehicle could begin to move.
You
or others could be injured and property could be damaged.
Make sure there
is room in front of your vehicle in case you begin
to roll. Be ready to apply the regular brake at once should the
vehicle begin to move.
Park on a fairly steep hill, with the vehicle facing downhill. Keeping yo\
ur foot
on the regular brake, set the manual parking brake.
CAUTION
To check the parking brake: With the engine running and the
transmission in
N (Neutral), slowly remove foot pressure from the regular
brake pedal.
Do this until the vehicle is held by the parking brake only.
To check the “Park” mechanism’s holding ability: Apply the \
regular brake
and shift to
P (Park). Release the manual parking brake, then slowly
release the regular brake.
Lap and shoulder belts condition and operation -Inspect belt system,
including: webbing, buckles, latch plates, retractors, guide loop\
s and anchors.
Have a belt assembly replaced if the webbing has been cut or otherwise
damaged.
Body Lubrication Service -Lubricate all body door hinges with engine oil.
Also lubricate the tailgate, tailgate handle pivot points, and \
tailgate mounted
spare tire carrier
(if equipped). Lubricate the body hood, fuel door and rear
compartment hinges, latches and locks including interior glove b\
ox and
console doors, and any folding seat hardware. Lubricate the hoo\
d safety lever
pivot and prop rod pivot.
More frequent lubrication may be required when
exposed to a corrosive environment.
7-23

Recommended Fluids & Lubricants
NOTE: Fluids and lubricants identified below by name, part number or
specification may be obtained from your GM Dealer.
Engine Oil
IEnginelant
II
Hydraulic Clutch System
Hydraulic Brake Systems
Parking Brake Cables
(
(
Power Steering System (
t
Manual Steering Gear
Automatic Transmission
r
Manual Transmission:
a. 5-Speed with Low Gear
1 b. 5-Speed without Low Gear
I
FLUID/LUBRICANT
;M Goodwrench Motor Oil or equivalent for API Service SG
)r SGiCE of the recommended viscosity.
ilixture
of water and a good quality ethylene glycol base
intifreeze conforming to
GM-6038-M (GM Part No. 1052103).
iydraulic Clutch Fluid
(GM Part No. 12345347 or equivalent).
lelco Supreme 11
8 brake fluid (GM Part No. 1052535 or
2hassis grease meeting requirements
of NLGl Grade 2,
2atagory LB or GC-LB (GM Part
No. 1052497).
3iM Power Steering Fluid (GM Part No. 1050017) or
2quivalent conforming to
GM spec 9985010.
3M Lubricant (GM Part No. 1052182) or equivalent.
IEXRON@ IIE Automatic Transmission Fluid (GM Part No.
1051 855). lOT-
3).
a. CastrolCo
Syntorq or equivalent (GM Part No.
b. Standard Transmission Fluid (GM Part No. 12345349). 12346074).
Differential:
a.
Standard (Saginaw) Front
and Rear Axle
I
b. Locking
Transfer Case a. SAE-80W-90 gear lubricant (GM Part
No. 1052271).
b.
SAE-80W-90 gear lubricant (GM Part No. 1052271).
DexronB
IIE Automatic Transmission Fluid (GM Part No.
12345881 ).
IGas- IL
Weather Strips I:
?as Line De-leer (GM Part No. 1051516).
Spray-ASqueek (GM Part No. 1052277).
Column Shift, Transfer Case Shift Lever, and Propeller Shaft.
Clutch Fork Ball Stud
(
(
>hassis grease meeting requirements of NLGl Grade 2,
;ategory LB or GC-LB
(GM Part No. 1052497).
zhassis grease meeting requirements
of NLGl Grade 2,
;ateaorv LB or GC-LB (GM Part No. 1052497).
(Continued next page) TO391
7-25