brake CHEVROLET BLAZER 1993 Workshop Manual

ground connection you don’t want. You wouldn’t be able to start your
vehicle, and the bad grounding could damage the electrical systems.
CAUTION
A You could be injured if the vehicles roll. Set the parking brake firmly
on each vehicle. Put an automatic transmission in
P (Park) or a
manual transmission in
N (Neutral).
If you have a four-wheel-drive vehicle, be sure the transfer case is
not in N (Neutral).
3. Turn off the ignition on both vehicles. Turn off all lights that aren’t
needed, and radios. This will avoid sparks and help save both \
batteries.
And it could save your radio!
I
I jou leave a radio on, it could be badly damaged. The repairs woulc
be covered by your warranty.
4. Open the hoods and locate the batteries.
Find the positive
(t) and negative (-) terminals on each battery,
CAUTION
A Using a match near a battery can cause battery gas to explode.
b People have been hurt doing this, and some have been blinded. \
Use
a flashlight if you need more light.
Be sure the batteries have enough water.
You don’t need to add
water
to the Delco Freedom@ battery installed in every new GM
vehicle. But if a battery has filler caps, be sure the right amount of
fluid
is there. If it is low, add water to take care of that first. If you
don’t, explosive gas could be present.
Battery fluid contains acid that can bum you. Don’t get
it on you. If’
you accidentally get it in your eyes or on your skin, flush the place
with water and get medical help immediately. c
5. Check that the jumper cables don’t have loose or missing insulation. If
they do, you could get a shock. The vehicles could be damaged, too.
Before you connect the cables, here are some things you should\
know.
Positive (t) will go to positive (t) and negative (-) will go to negative
5-4

Tiwing Your Vehicle
Try to have a GM dealer or a professional towing service tow your vehicle.
They can provide the right equipment and know how to tow
it without
damage.
If your vehicle has been changed since it was factory-new, by adding things
like fog lamps, aero skirting,
or special tires and wheels, these things could
be damaged during towing.
Before you
do anything, turn on the hazard warning flashers.
When you call, tell the towing service:
That your vehicle has rear-wheel drive, or that it has the four-wheel drive
option.
The make, model, and year of your vehicle.
Whether you can move the shift lever for the transmission and \
transfer
If there was an accident, what was damaged.
case,
if you have one.
CAUTION I
To help avoid
injury to you or others:
A 9 Never let passengers ride in a vehicle that is being towed.
e Never tow faster than safe or posted speeds.
e Never tow with damaged parts not fully secured.
Never get under your vehicle after it has been lifted by the tow
truck.
* Always use separate safety chains on each side when towing a
vehicle.
When your vehicle is being towed, have the ignition key off. The steering
wheel should be clamped in a straight-ahead position, with a clamping device
designed for towing service.
Do not use the vehicle’s steering column lock for
this. The transmission and transfer case,
if you have one, should be in
Neutral and the parking brake released.
If you have a two-wheel drive vehicle, don’t have your vehicle \
towed on the
rear wheels, unless you must.
If the vehicle must be towed on the rear
wheels, don’t
go more than 35 mph (56 kmlh) or farther than 50 miles (80
km) or your transmission will be damaged. If these limits must be exceeded,
then the rear drive wheels have to be supported on a dolly.
5-7

Engine Fan Noise
This vehicle has a clutched engine cooling fan. When the clutc\
h is engaged,
the fan spins faster
to provide more air to cool the engine. In most every day
driving conditions the clutch is not engaged. This improves fuel economy and
reduces fan noise. Under heavy vehicle loading, trailer towing \
and/or high
outside temperatures, the fan speed increases when the clutch e\
ngages.
So
you may hear an increase in fan noise. This is normal and sh\
ould not be
mistaken
as the transmission slipping or making extra shifts. It is merely the
cooling system functioning properly. The fan
will slow down when additional
cooling is not required and the clutch disengages.
You may also hear this fan noise when you start the engine. \
It will go away
as the fan clutch disengages.
If a Tire Goes Fiat
It’s unusual for a tire to “blow out” while you’re driving,\
especially if you
maintain your tires properly.
If air goes out of a tire, it’s much more likely to
leak out slowly. But if you should ever have a “blowout,” here are a few tips
about what
to expect and what to do:
If a front tire fails, the flat tire will create a drag that pulls the vehicle toward
that side. Take your foot
off the accelerator pedal and grip the steering wheel
firmly. Steer to maintain lane position, then gently brake
to a stop well out of
the traffic lane.
A rear blowout, particularly on a curve, acts much like a skid and may
require the same correction you’d use in a skid. In any rear blowout, remove
your foot from the accelerator pedal. Get the vehicle under co\
ntrol by steering
the way you want the vehicle
to go. It may be very bumpy and noisy, but
you can still steer. Gently brake to a stop, well off the road if possible.
If your tire goes flat, the next part shows how to use your jacking equipment
to change a flat tire safely.
Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel damage by driving slowly to a
level place. Turn
on your hazard warning flashers.
5-1 6

L
Changing a tire can cause an injury. The vehicle can slip off the jack
injured. Find a level place to change your tire. To help prevent the
vehicle
from moving:
- and roll over you or other people. You and they could be badly
1. Set the parking brake firmly.
2. Put the shift lever in P (Park).
3. Shift a manual transmission to 1 (First) or R (Reverse).
4. If you have a four-wheel-drive vehicle, be sure the transfer case \
5. Turn off the engine.
is in a drive gear-not in N (Neutral).
To be even more certain the vehicle won't move, you can put chocks
at the front and rear of the tire farthest away from the one being
changed. That would be the tire on the other side of the vehicle, at
the opposite end.
I
L
I
The following steps will tell you how to use the jack and change a tire.
5-1 7

Service & Appearance Care
.
Here you will find information about the care of your vehicle . This section
begins with service and fuel information. and then it shows
how to check
important fluid and lubricant levels
. There is also technical information about
your vehicle. and a section devoted to its appearance care
.
Service ........................................................................\
........................................... 6-3
Fuel ........................................................................\
................................................ 6-4
Checking Things Under the Hood
....................................................................... \
6-8
Hood Release
........................................................................\
............................ 6-8
Engine Oil ........................................................................\
.................................. 6-9
Air Cleaner
........................................................................\
............................... 6-16
Automatic Transmission Fluid
........................................................................\
. 6-17
Manual Transmission Fluid ........................................................................\
..... 6-20
Hydraulic Clutch
........................................................................\
....................... 6-21
Transfer Case
........................................................................\
.......................... 6-23
Front
Axle ........................................................................\
................................. 6-24
Rear Axle
........................................................................\
................................. 6-24
Engine Coolant
........................................................................\
........................ 6-25
Power Steering Fluid
........................................................................\
............... 6-29
Windshield Washer Fluid
........................................................................\
......... 6-31
Brake Master Cylinder
........................................................................\
............. 6-32
6-1

Service & Appearance Care
Replacing Brake System Parts ........................................................................\
.. 6-33
Other Maintenance Items
........................................................................\
........... 6-34
Lubrication
........................................................................\
.................................... 6-35
Electrical System
........................................................................\
......................... 6-37
Battery
........................................................................\
...................................... 6-37
Bulb Replacement
........................................................................\
.................... 6-37
Fuses and Circuit Breakers
........................................................................\
.... 6-43
Exhaust System
........................................................................\
........................... 6-45
Loading Your Vehicle
........................................................................\
.................. 6-46
Tires
........................................................................\
.............................................. 6-48
Inflation-Tire Pressure
........................................................................\
........... 6-49
Tire Inspection and Rotation
........................................................................\
.. 6-52
When It’s Time for New Tires ........................................................................\
6-53
Buying New Tires
........................................................................\
.................... 6-53
Uniform Tire Quality Grading
........................................................................\
.. 6-54
Wheel Alignment and Tire Balance
............................................................... 6-55
Wheel Replacement
........................................................................\
................. 6-55
Tire Chains
........................................................................\
............................... 6-56
Appearance Care
........................................................................\
........................ 6-57
Cleaning the Inside Of Your Vehicle
............................................................. 6-58
Cleaning the Outside
Of Your Vehicle .......................................................... 6-61
Appearance Care Materials
........................................................................\
........ 6-64
Vehicle Identification Number
........................................................................\
..... 6-65
Service Parts Identification Label
...................................................................... 6-67
Specification Charts ........................................................................\
..................... 6-68
6-2

~AUTION
- Things that burn can get on hot engine parts and start a fire. These
include liquids like gasoline,
oil, coolant, brake fluid, windshield
washer and other fluids, and plastic or rubber.
You or others could
be burned. Be careful not to drop or spill things that will burn onto a
Before closing the hood, be sure
all the filler caps are on properly. Then just
pull the
hood down and close it firmly.
Engine Oil
It's a good idea to check your engine oil every time you get fuel. In order to
get an accurate reading, the
oil must be warm and the vehicle must be on
level ground.
Turn
off the engine and give the oil a few minutes to get back down into the
oil pan. If you don't, the oil dipstick might not show the actual level.
6-9

Service & Appearance Care
To get the right reading, the fluid must be at normal operating \
temperature,
which is 180°F
to 200°F (82°C to 93°C).
To check the transmission fluid hot: Get the vehicle warmed up by driving
about
15 miles (24 km) when outside temperatures are above 50°F (10°C). If
it's colder than 50°F (lO°C), drive the vehicle in 0 (3rd gear) until the engine
temperature gage moves and then remains steady for ten minutes.\
Then
follow the
hot check procedures.
To check transmission fluid cold: A cold check is made after the vehicle
has been sitting for eight hours or more with the engine
off and is used only
as a reference. Let the engine run at idle for
five minutes if outside
temperatures are 50°F (IO'C) or more. If it's colder than 50°F (1 O'C), you
may have
to idle the engine longer. A hot check must follow when fluid is
added during a cold check.
To check the fluid hot or cold:
Park your vehicle on a level place.
Place the shift lever in P (Park) with the parking brake applied.
With your foot on the brake pedal, move the shift lever throu\
gh each
gear range, pausing for about three seconds
in each range. Then,
position the shift lever in
P (Park).
Let the engine run at idle for three minutes or more.
Then, without shutting off the engine, follow these steps:
1. Flip the handle up and then pull out the dipstick and wipe it with a
clean raa or DaDer towel.
PO229
2. Push it back in all the way, wait three seconds and then pull it back out
again.
6-1
8

Service & Appearance Care
Brake Master Cylinder
Your brake master cylinder is here. It is filled with DOT-3 brake fluid.
P
K2470
There are only two reasons why the brake fluid level in your master cylinder
might go down. The first is that the brake fluid goes down to an acceptable
level during normal brake lining wear. When new linings are put in, the fluid
level goes back up. The other reason is that fluid is leaking out of the brake
system.
If it is, you should have your brake system fixed, since a leak means
that sooner or later your brakes won’t work well, or won’\
t work at all.
So, it
isn’t a good idea to “top
off your brake fluid. Adding brake fluid won’t correct
a leak.
If you add fluid when your linings are worn, then you’ll have \
too
much fluid when you get new brake linings. You should add (or remove)
brake fluid, as necessary only when work is done on the brake hydraulic
system.
.
4 If you---have too much brake fluid, it can spill on the engine. The fluid
will burnhhe engine is hot enough. You or others could be burned,
and your vehicle could be damaged. Add brake fluid only when \
work
is done on the brake hydraulic system.
Refer to the Maintenance Schedule to determine when to check your brake
fluid. See “Periodic Maintenance” in the Index,
To Check Brake Fluid:
You can check the brake fluid without taking off the cap. Just look at the
windows on the brake fluid reservoir. The fluid levels should \
be above the
MIN
mark. If they aren’t, have your brake system checked to see if there is a leak.
6-32

After work is done on the brake hydraulic system, make sure t\
he levels are
above
MIN and below the top of each window.
What To Add:
When you do need brake fluid, use only DOT-3 brake fluid-such \
as Delco
Supreme 11
@ (GM Part No. 1052535). Use new brake fluid from a sealed
container only.
NOTICE
DOT-5 silicone brake fluid can damage your vehicle. Don’t use it.
Don’t let someone put in the wrong kind of fluid. For example, just a
few drops
of mineral-based oil, such as engine oil, in your brake
-]stem can damaae brake svstem parts
so badlv that 1 fll have to
be replaced.
Brake fluid can damage paint, so be careful nor IO spit1 Drake fluid on
your vehicle.
Hydro-Boost Brake System (Hydraulic Pump)
The power steering pump is also used as the Hydro-boost pump. \
Refer to “Power Steering System” in this section when checking flui\
d level
or adding fluid.
Replacing Brake System Parts
The braking system on a modern vehicle is complex. Its many parts have to
be of top quality and work well together
if the vehicle is to have really good
braking. Vehicles we design and test have top-quality
GM brake parts in
them, as your vehicle does when
it is new. When you replace parts of your
braking system-for example, when your brake linings wear down and you
have to have new ones put in-be sure you get new genuine
GM
replacement parts. If you don’t, your brakes may no longer work properly. For
example,
if someone puts in brake linings that are wrong for your vehicle, the
balance between your front and rear brakes can change, for the\
worse. The
braking performance you’ve come to expect can change in many other ways
if someone puts in the wrong replacement brake parts.
6-33