brake CHEVROLET BOLT EV 2021 Service Manual

Chevrolet Bolt EV Owner Manual (GMNA-Localizing-U.S./Canada-
14637856) - 2021 - CRC - 10/2/20
196 Vehicle Care
Vehicle Care
General Information
General Information . . . . . . . . . . . . . . . . . . . 197
California Proposition 65 Warning . . . . . 197
California Perchlorate MaterialsRequirements . . . . . . . . . . . . . . . . . . . . . . . . 197
Accessories and Modifications . . . . . . . . . 197
Vehicle Checks
Doing Your Own Service Work . . . . . . . . 198
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Underhood Compartment Overview . . . 200
Cooling System . . . . . . . . . . . . . . . . . . . . . . . . 201
Washer Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Battery - North America . . . . . . . . . . . . . . . 204
Park Brake and P (Park) Mechanism Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Wiper Blade Replacement . . . . . . . . . . . . . 206
Windshield Replacement . . . . . . . . . . . . . . 207
Gas Strut(s) . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Headlamp Aiming
Front Headlamp Aiming . . . . . . . . . . . . . . . 208
Bulb Replacement
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . 208
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . 209 High Intensity Discharge (HID)
Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
LED Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Taillamps, Turn Signal, Stoplamps, and Back-Up Lamps . . . . . . . . . . . . . . . . . . . . . . 209
License Plate Lamp . . . . . . . . . . . . . . . . . . . . 209
Electrical System
High Voltage Devices and Wiring . . . . . . 210
Electrical System Overload . . . . . . . . . . . . . 210
Fuses and Circuit Breakers . . . . . . . . . . . . . 211
Underhood Compartment Fuse Block . . . 211
Instrument Panel Fuse Block . . . . . . . . . . . 214
Wheels and Tires
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
All-Season Tires . . . . . . . . . . . . . . . . . . . . . . . . 216
Winter Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Self-Sealing Tires . . . . . . . . . . . . . . . . . . . . . . . 217
Tire Sidewall Labeling . . . . . . . . . . . . . . . . . . 217
Tire Designations . . . . . . . . . . . . . . . . . . . . . . 218
Tire Terminology and Definitions . . . . . . 219
Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Tire Pressure Monitor System . . . . . . . . . 222
Tire Pressure Monitor Operation . . . . . . . 223
Tire Inspection . . . . . . . . . . . . . . . . . . . . . . . . 226
Tire Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . 226
When It Is Time for New Tires . . . . . . . . 227
Buying New Tires . . . . . . . . . . . . . . . . . . . . . 228
Different Size Tires and Wheels . . . . . . . 229
Uniform Tire Quality Grading . . . . . . . . . 229 Wheel Alignment and Tire Balance . . . . 231
Wheel Replacement . . . . . . . . . . . . . . . . . . . . 231
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
If a Tire Goes Flat . . . . . . . . . . . . . . . . . . . . . 232
Tire Sealant and Compressor Kit . . . . . . . 232
Storing the Tire Sealant and
Compressor Kit . . . . . . . . . . . . . . . . . . . . . . 238
Jump Starting
Jump Starting - North America . . . . . . . . 238
Towing the Vehicle
Towing the Vehicle . . . . . . . . . . . . . . . . . . . 240
Recreational Vehicle Towing . . . . . . . . . . . 242
Appearance Care
Exterior Care . . . . . . . . . . . . . . . . . . . . . . . . . . 244
Interior Care . . . . . . . . . . . . . . . . . . . . . . . . . . . 247
Floor Mats . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250

Chevrolet Bolt EV Owner Manual (GMNA-Localizing-U.S./Canada-
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Vehicle Care 197
General Information
For service and parts needs, visit your
dealer. You will receive genuine GM parts
and GM-trained and supported service
people.
Genuine GM parts have one of these marks:
California Proposition 65 Warning
{Warning
Most motor vehicles, including this one,
as well as many of its service parts and
fluids, contain and/or emit chemicals
known to the State of California to cause(Continued)
Warning (Continued)
cancer and birth defects or other
reproductive harm. Engine exhaust, many
parts and systems, many fluids, and
some component wear by-products
contain and/or emit these chemicals. For
more information go to
www.P65Warnings.ca.gov/
passenger-vehicle.
See Battery - North America 0204 and
Jump Starting - North America 0238 and
the back cover.
California Perchlorate Materials
Requirements
Certain types of automotive applications,
such as airbag initiators, seat belt
pretensioners, and lithium batteries
contained in electronic keys, may contain
perchlorate materials. Perchlorate Material –
special handling may apply. See
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Accessories and Modifications
Adding non-dealer accessories or making
modifications to the vehicle can affect
vehicle performance and safety, including
such things as airbags, braking, stability,
ride and handling, emissions systems,
aerodynamics, durability, and electronic
systems like antilock brakes, traction control,
and stability control. These accessories or
modifications could even cause malfunction
or damage not covered by the vehicle
warranty.
Damage to suspension components caused
by modifying vehicle height outside of
factory settings will not be covered by the
vehicle warranty.
Damage to vehicle components resulting
from modifications or the installation or use
of non-GM certified parts, including control
module or software modifications, is not
covered under the terms of the vehicle
warranty and may affect remaining
warranty coverage for affected parts.
GM Accessories are designed to complement
and function with other systems on the
vehicle. See your dealer to accessorize the
vehicle using genuine GM Accessories
installed by a dealer technician.

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Vehicle Care 201
1. Windshield Washer Fluid Reservoir. SeeWasher Fluid 0202.
2. Cabin Heating Coolant Reservoir. See Cooling System 0201.
3. High Voltage Battery Coolant Reservoir. See Cooling System 0201.
4. HPDM (High Power Distribution Module).
5. APM (Accessory Power Module), OBCM (On-Board Charging Module).
6. Brake Fluid Reservoir. See Brake Fluid
0 203.
7. SPIM, APM, and Charger Module Coolant Reservoir. See Cooling System 0201.
8. Battery. See Battery - North America
0 204.
9. Underhood Compartment Fuse Block. Underhood Compartment Fuse Block
0211.
Cooling System
It is not necessary to regularly check coolant
unless a leak is suspected or an unusual
noise is heard. A coolant loss could indicate
a problem. Have it inspected and repaired
by your dealer.
The following explains the cooling systems
and how to check coolant levels.
.High Voltage Battery
.Single Power Inverter Module (SPIM),
Accessory Power Module (APM), and
Charger Module
.Cabin Heating
High Voltage Battery
During vehicle operation and also during
charging, the high voltage battery cells in
the vehicle are kept within a normal
operating temperature range. If the
temperature rises above this temperature,
the battery cooling system turns on the air
conditioning compressor and cools the
coolant until the correct temperature is
reached. If the temperature falls below this
temperature, a high voltage heater, located
outside the battery on a cradle, heats the
coolant until the correct temperature is
reached.
Single Power Inverter Module (SPIM),
Accessory Power Module (APM), and
Charger Module
The SPIM, APM, and charger module are
cooled using a separate coolant loop. These
modules are kept below a maximum
temperature. If the temperature rises above
this temperature, the electric cooling fan will
turn on to cool the coolant.
Cabin Heating
Cabin heating is maintained by coolant
heated by the Coolant Heater Control
Module (CHCM), separate from the power
electronics and battery coolant loops. This
module heats the coolant based on
temperature inputs from the cabin climate
control systems.
Hybrid Cooling System Pressure Caps
The hybrid cooling system reservoirs have
tamper resistant pressure caps. The coolant
should only be serviced by a qualified
technician.
Checking Coolant
The coolant needs to be replaced at the
appropriate interval. See Maintenance
Schedule 0253.
The coolant reservoirs are in the underhood
compartment. See Underhood Compartment
Overview 0200.

Chevrolet Bolt EV Owner Manual (GMNA-Localizing-U.S./Canada-
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202 Vehicle Care
1. Cabin Heating Coolant Reservoir
2. High Voltage Battery Coolant Reservoir
3. SPIM, APM, and Charger ModuleCoolant Reservoir
1. Park on a level surface and turn thevehicle off.
2. After the system has completely cooled, check that the coolant level is at the cold
fill mark on the reservoirs.
3. If the coolant level is not visible or needs to be adjusted within the reservoirs,
contact your dealer.
Washer Fluid
What to Use
When windshield washer fluid is needed, be
sure to read the manufacturer's instructions
before use. If operating the vehicle in an
area where the temperature may fall below
freezing, use a fluid that has sufficient
protection against freezing.
Adding Washer Fluid
Open the cap with the washer symbol on it.
Add washer fluid until the tank is full. See
Underhood Compartment Overview 0200
for reservoir location.
Caution
.Do not use washer fluid that contains
any type of water repellent coating.
This can cause the wiper blades to
chatter or skip.
(Continued)
Caution (Continued)
.Do not use engine coolant (antifreeze)
in the windshield washer. It can
damage the windshield washer system
and paint.
.Do not mix water with ready-to-use
washer fluid. Water can cause the
solution to freeze and damage the
washer fluid tank and other parts of
the washer system.
.When using concentrated washer fluid,
follow the manufacturer instructions
for adding water.
.Fill the washer fluid tank only
three-quarters full when it is very cold.
This allows for fluid expansion if
freezing occurs, which could damage
the tank if it is completely full.
Brakes
Disc brake linings have built-in wear
indicators that make a high-pitched warning
sound when the brake linings are worn and
new linings are needed. The sound can come
and go or can be heard all the time when
the vehicle is moving, except when applying
the brake pedal firmly.

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Vehicle Care 203
{Warning
The brake wear warning sound means
that soon the brakes will not work well.
That could lead to a crash. When the
brake wear warning sound is heard, have
the vehicle serviced.
Caution
Continuing to drive with worn-out brake
linings could result in costly brake
repairs.
Some driving conditions or climates can
cause a brake squeal when the brakes are
first applied, clearing up following several
applications. This does not mean something
is wrong with the brakes.
Properly torqued wheel nuts are necessary
to help prevent brake pulsation. When tires
are rotated, inspect brake linings for wear
and evenly tighten wheel nuts in the proper
sequence to torque specifications. See
Capacities and Specifications 0262.
Brake pads should be replaced as complete
axle sets.
Brake Pedal Travel
See your dealer if the brake pedal does not
return to normal height, or if there is a
rapid increase in pedal travel. This could be
a sign that brake service may be required.
Replacing Brake System Parts
Always replace brake system parts with
new, approved replacement parts. If this is
not done, the brakes may not work
properly. The braking performance can
change in many ways if the wrong brake
parts are installed or if parts are improperly
installed.
Brake Fluid
The brake master cylinder reservoir is filled
with GM approved DOT 4 brake fluid as
indicated on the reservoir cap. See
Underhood Compartment Overview 0200
for the location of the reservoir. Checking Brake Fluid
With the vehicle in P (Park) on a level
surface, the brake fluid level should be
between the minimum and maximum marks
on the brake fluid reservoir.
There are only two reasons why the brake
fluid level in the reservoir may go down:
.Normal brake lining wear. When new
linings are installed, the fluid level goes
back up.
.A fluid leak in the brake hydraulic system.
Have the brake hydraulic system fixed.
With a leak, the brakes will not
work well.
Always clean the brake fluid reservoir cap
and the area around the cap before
removing it.
Do not top off the brake fluid. Adding fluid
does not correct a leak. If fluid is added
when the linings are worn, there will be too
much fluid when new brake linings are
installed. Add or remove fluid, as necessary,
only when work is done on the brake
hydraulic system.
When the brake fluid falls to a low level,
the brake warning light comes on. See Brake
System Warning Light 085.

Chevrolet Bolt EV Owner Manual (GMNA-Localizing-U.S./Canada-
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204 Vehicle Care
Brake fluid absorbs water over time which
degrades the effectiveness of the brake fluid.
Replace brake fluid at the specified intervals
to prevent increased stopping distance. See
Maintenance Schedule0253.
What to Add
Use only GM approved DOT 4 brake fluid
from a clean, sealed container. See
Recommended Fluids and Lubricants 0258.
{Warning
The wrong or contaminated brake fluid
could result in damage to the brake
system. This could result in the loss of
braking leading to a possible injury.
Always use the proper GM approved
brake fluid.
Caution
If brake fluid is spilled on the vehicle's
painted surfaces, the paint finish can be
damaged. Immediately wash off any
painted surface.
Battery - North America
The original equipment battery is
maintenance free. Do not remove the cap
and do not add fluid.
This vehicle has a high voltage battery and
a standard 12-volt battery.
{Warning
Damage to the high voltage battery or
high voltage system can create a risk of
electric shock, overheating, or fire.
If the vehicle is damaged from a
moderate to severe crash, flood, fire,
or other event, the vehicle should be
inspected as soon as possible. Until the
vehicle has been inspected, store it
outside at least 15 m (50 ft) from any
structure or anything that can burn.
Ventilate the vehicle by opening a
window or a door.
Contact Customer Assistance as soon as
possible to determine whether an
inspection is needed. See Customer
Assistance Offices 0264. If the vehicle is in a crash, the sensing
system may shut down the high voltage
system. When this occurs, the high voltage
battery is disconnected and the vehicle will
not start. The SERVICE VEHICLE SOON
message in the Driver Information Center
(DIC) will be displayed. Before the vehicle
can be operated again, it must be serviced
at your dealer.
See
“If a Crash Occurs” underCollision
Damage Repair 0268 for additional
information. If an airbag has inflated, see
What Will You See after an Airbag Inflates?
0 42.
Only a trained service technician with
the proper knowledge and tools should
inspect, test, or replace the high voltage
battery. See your dealer if either the 12-volt
or high voltage battery needs service. The
dealer has information on how to recycle
the high voltage battery. There is also
information available at
http://www.recyclemybattery.com.
Keep the vehicle plugged in, even when fully
charged, to keep the high voltage battery
temperature ready for the next drive. This is
important when outside temperatures are
extremely hot or cold.

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Vehicle Care 205
Propulsion power may be reduced in
extremely cold temperatures, or if the high
voltage battery is too cold. BATTERY TOO
COLD, PLUG IN TO WARM will display.
A vehicle cover, which can reduce sun
loading on the vehicle and improve high
voltage battery life, is available from your
dealer.
Refer to the replacement number shown on
the original battery label when a new 12-volt
battery is needed. The vehicle has an
Absorbed Glass Mat (AGM) 12-volt battery.
Installation of a standard 12-volt battery will
result in reduced 12-volt battery life.
When using a 12-volt battery charger on the
12-volt AGM battery, some chargers have an
AGM battery setting on the charger.
If available, use the AGM setting on the
charger, to limit charge voltage to 14.8 volts.
{Warning
WARNING:Battery posts, terminals, and
related accessories contain lead and lead
compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Batteries also contain other chemicals
(Continued)
Warning (Continued)
known to the State of California to cause
cancer.WASH HANDS AFTER HANDLING.
For more information go to
www.P65Warnings.ca.gov/
passenger-vehicle.
See California Proposition 65 Warning 0197
and the back cover.
Vehicle Storage
{Warning
Batteries have acid that can burn you and
gas that can explode. You can be badly
hurt if you are not careful. See Jump
Starting - North America 0238 for tips on
working around a battery without
getting hurt.
Up to a Month
.Plug in the charge cord.
Planned Storage for more than a Month
.Do not plug in the charge cord.
.Remove the black negative (−) cable from
the 12-volt battery and attach a trickle
charger to the battery terminals or keep
the 12-volt battery cables connected and trickle charge from the underhood remote
positive (+) and negative (−) terminals.
See
Jump Starting - North America 0238
for the location of these terminals.
Caution
The vehicle is equipped with an AGM/
VRLA 12-volt battery, which can be
damaged by using the incorrect type of
trickle charger. An AGM/VRLA-compatible
charger must be used, with the
appropriate setting selected. Follow the
trickle charger manufacturer instructions.
After the battery cable is reconnected, it is
possible that the vehicle may not operate.
If this happens, the high voltage battery
may need to be charged.
Park Brake and P (Park)
Mechanism Check
{Warning
When you are doing this check, the
vehicle could begin to move. You or
others could be injured and property
could be damaged. Make sure there is
room in front of the vehicle in case it (Continued)

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206 Vehicle Care
Warning (Continued)
begins to roll. Be ready to apply the
regular brake at once should the vehicle
begin to move.
Park on a fairly steep hill, with the vehicle
facing downhill. Keeping your foot on the
regular brake, set the Electric Parking
Brake (EPB).
.To check the EPB's holding ability: With
the propulsion system active and the
electric drive unit in N (Neutral), slowly
remove foot pressure from the regular
brake pedal. Do this until the vehicle is
held by the EPB only.
.To check the P (Park) mechanism's holding
ability: With the propulsion system
active, shift to P (Park). Then release the
EPB and slowly remove foot pressure
from the regular brake pedal.
Contact your dealer if service is required.
Wiper Blade Replacement
Front Wiper Blade Replacement
Windshield wiper blades should be replaced
periodically. See the Maintenance Schedule
0 253.
Replacement blades come in different types
and are removed in different ways. For
proper type and length, see Maintenance
Replacement Parts 0259.
Caution
Allowing the wiper arm to touch the
windshield when no wiper blade is
installed could damage the windshield.
Any damage that occurs would not be
covered by the vehicle warranty. Do not
allow the wiper arm to touch the
windshield.
To replace the windshield wiper blade: 1. Pull the windshield wiper assembly away from the windshield.2. Press the button in the middle of the
wiper arm connector, and pull the wiper
blade away from the arm connector.
3. Remove the wiper blade.
4. Reverse Steps 1–3 for wiper blade replacement.
Rear Wiper Blade Replacement
The rear wiper blade and wiper arm have a
cover for protection. The cover must be
removed before the wiper blade can be
replaced.

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Vehicle Care 213
A fuse puller is in the underhood
compartment fuse block.
The vehicle may not be equipped with all of
the fuses, relays, and features shown.Fuses Usage
1 –
2 Power window rear
3 –
4 Rechargeable energy
storage system 1
5 –
7 Left high beam headlamp
8 Right high beam headlamp
9 Left low beam headlamp
10 Right low beam headlamp 11 Horn
12 –
13 Front wiper motor driver
14 Liftgate 15 Front wiper motor co-driver
16 Electronic brake control
module supply electronics Fuses
Usage
17 Rear wiper
18 Liftgate
19 Seat module front
20 Washer 22 Linear power module
23 Electronic brake control
module supply motor
24 Seat module rear
26 Transmission range control
module
27 Aeroshutter
28 Auxiliary oil pump
29 Electric brake boost motor
source
30 Front power windows
31 In-panel bussed electrical
center
32 Rear window defogger
33 Heated exterior rearview
mirror
34 Pedestrian friendly alert
function Fuses
Usage
35 –
36 –
37 Current sensor
38 Rain sensor
39 –
40 Electric brake boost (ECU)
41 Power line communication
module
42 Infant only supression
43 Window switch
44 Rechargeable energy
storage system
45 Vehicle integration control
module
46 Integrated chassis control
module
47 –
48 Integrated chassis control
module
49 Interior rearview mirror 50 –

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214 Vehicle Care
FusesUsage
51 Electric brake boost
52 –
54 A/C control module
55 Rechargeable energy
storage system
coolant pump
56 –
57 Power electronics
coolant pump
58 Engine control module
59 –
60 HVAC electric heater 61 On-board charging module
62 Transmission range control
module 1
63 Electric cooling fan
64 Engine control module 65 Auxiliary heater pump
66 Powertrain 67 Drive unit controller
70 A/C control module Fuses
Usage
71 –
72 Transmission range control
module
73 Single power inverter
module
74 –
Relays Usage
6 Pedestrian friendly alert
function
21 HID lamp
25 Powertrain
53 Run/Crank
68 Rear window defogger
69 Second run/CrankInstrument Panel Fuse Block