change wheel CHEVROLET C/K 2003 User Guide

7-6
15,000 Miles (24 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

DURAMAX Diesel Only: Replace fuel filter.

Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle bolts
service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)

Parking brake service (or every 6 months, whichever
occurs first). (8)

Thermostatically controlled engine cooling fan
service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
20,000 Miles (32 000 km)

DURAMAX Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first). (2)(3)

Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
22,500 Miles (36 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Inspect door hinge pins and bushings and replace
as necessary.

Cooling system service. Clean the cooling system
filler cap with clean water, clean the core, pressure
test the cap and the system for proper pressure
capability and inspect condition of cooling and
heater hoses and clamps. Replace hoses if cracked,
swollen or damaged.

7-7
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)(46)
Wheels and tires service. (15)
Parking brake service (or every 6 months, whichever
occurs first). (8)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)

Rear axle air shift motor service. (11)
Air brake service (or every 6 months, whichever
occurs first). (39)
Air brake automatic slack adjuster service
(or every 500 hours, whichever occurs first). (40)
Check air brake relay valve operation and check
for leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first); lubricate
linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever
occurs first). (42)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
30,000 Miles (48 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)
DURAMAX Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first). (2)(3)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
DURAMAX Diesel Only: Replace fuel filter.
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts
service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
(Continued)

7-8
30,000 Miles (48 000 km) (Continued)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)

Parking brake service (or every 6 months, whichever
occurs first). (8)

C600, C700 and C800 Gasoline Engines Only:
Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Thermostatically controlled engine cooling fan
service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
37,500 Miles (60 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Wheels and tires service. (15)

Parking brake service (or every 6 months, whichever
occurs first). (8)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
40,000 Miles (64 000 km)

DURAMAX Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first). (2)(3)

Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
45,000 Miles (72 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

DURAMAX Diesel Only: Replace fuel filter.

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Cooling system service. Clean the cooling system
filler cap with clean water, clean the core, pressure
test the cap and the system for proper pressure
capability and inspect condition of cooling and
heater hoses and clamps. Replace hoses if cracked,
swollen or damaged.

7-9
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)(46)
Inspect door hinge pins and bushings and replace
as necessary.
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle
bolts service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Wheels and tires service. (15)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)
Parking brake service (or every 6 months, whichever
occurs first). (8)
Thermostatically controlled engine cooling fan
service. (4)(20)
Shields and underhood insulation service. (4)(5)(21)
Rear axle air shift motor service. (11)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)
Air brake service (or every 6 months, whichever
occurs first). (39)
Air brake automatic slack adjuster service
(or every 500 hours, whichever occurs first). (40)
Check air brake relay valve operation and check for
leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first); lubricate
linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever
occurs first). (42)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
50,000 Miles (80 000 km)
DURAMAX Diesel Only: Change engine oil
and filter (or every 12 months, whichever occurs
first). (2)(3)
Inspect air compressor discharge port (or every
6 months or every 1,800 hours, whichever
occurs first).

7-10
52,500 Miles (84 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Wheels and tires service. (15)

Parking brake service (or every 6 months, whichever
occurs first). (8)

L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
60,000 Miles (96 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

DURAMAX Diesel Only: Change engine oil and filter
(or every 12 months, whichever occurs first). (2)(3)

Gasoline Engine Only (Vehicles with GVW greater
than 16,000 lbs.): Spark plug service. (3)(28)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

DURAMAX Diesel Only: Replace fuel filter.

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)

Inspect door hinge pins and bushings and replace
as necessary.

Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle bolts
service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)

Parking brake service (or every 6 months, whichever
occurs first). (8)

C600, C700 and C800 Gasoline Engines Only:
Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Thermostatically controlled engine cooling
fan service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).

L18/LB7 Engines Only: Clutch pedal free
travel service. (10)

7-11
67,500 Miles (108 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Cooling system service. Clean the cooling system
filler cap with clean water, clean the core, pressure
test the cap and the system for proper pressure
capability and inspect condition of cooling and
heater hoses and clamps. Replace hoses if cracked,
swollen or damaged.
Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)(46)
Wheels and tires service. (15)
Parking brake service (or every 6 months, whichever
occurs first). (8)
Rear axle air shift motor service. (11)
Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)

Air brake service (or every 6 months, whichever
occurs first). (39)
Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
Check air brake relay valve operation and check
for leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first); lubricate
linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service
(or every 3 months, or every 900 hours,
whichever occurs first). (42)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
70,000 Miles (112 000 km)
DURAMAX Diesel Only: Change engine
oil and filter (or every 12 months, whichever
occurs first). (2)(3)

7-12
75,000 Miles (120 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
DURAMAX Diesel Only: Replace fuel filter.
Steering system service. (13)
Front and rear suspension service. (14)
Spring
-to-axle U-bolts and shackle bolts
service. (16)
Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)
Wheels and tires service. (15)
Fuel tank, fuel cap and fuel lines service (or every
72 months, whichever occurs first). (3)(30)

EGR system inspection (or every 72 months,
whichever occurs first). (3)(31)
Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)
Parking brake service (or every 6 months,
whichever occurs first). (8)
Thermostatically controlled engine cooling
fan service. (4)(20) Shields and underhood insulation service. (4)(5)(21)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
80,000 Miles (128 000 km)
DURAMAX Diesel Only: Change engine
oil and filter (or every 12 months, whichever
occurs first). (2)(3)
Air compressor dry element pleated paper air strainer
service (or every 2 months or every 800 hours,
whichever occurs first).
82,500 Miles (132 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)
Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Wheels and tires service. (15)
Wheel bearings service
-- Eaton Axle (oil-filled) (or
every 24 months, whichever occurs first). (23)(46)
Parking brake service (or every 6 months, whichever
occurs first). (8)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)

7-13
90,000 Miles (144 000 km)

Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)

DURAMAX Diesel Only: Change engine
oil and filter (or every 12 months, whichever
occurs first). (2)(3)

Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)

DURAMAX Diesel Only: Replace fuel filter.

Chassis lubrication service (or every 6 months,
whichever occurs first). (12)

Cooling system service. Clean the cooling system
filler cap with clean water, clean the core, pressure
test the cap and the system for proper pressure
capability and inspect condition of cooling and
heater hoses and clamps. Replace hoses if cracked,
swollen or damaged.

Wheel bearing (grease type) service (or every
24 months, whichever occurs first, and whenever
hubs are removed). (23)(46)

Replace fuel filter(s) (or every 12 months, whichever
occurs first). (3)
Steering system service. (13)

Front and rear suspension service. (14)

Spring
-to-axle U-bolts and shackle
bolts service. (16)

Exhaust system service (or every 6 months,
whichever occurs first). (3)(4)(17)

Inspect door hinge pins and bushings and replace
as necessary.

Wheels and tires service. (15)

Hydraulic brake service (or every 6 months,
whichever occurs first). (7)(46)

Parking brake service (or every 6 months, whichever
occurs first). (8)

C600, C700 and C800 Gasoline Engines Only:
Engine drive belts service (or every 12 months,
whichever occurs first). (18)

Thermostatically controlled engine cooling fan
service. (4)(20)

Shields and underhood insulation service. (4)(5)(21)

Rear axle air shift motor service. (11)

Air intake system service (or every 24 months,
whichever occurs first). (4)(5)(24)
(Continued)

7-14
90,000 Miles (144 000 km) (Continued)
Evaporative Control System service (if equipped) (or
every 24 months, whichever occurs first). (3)(26)

Air brake service (or every 6 months, whichever
occurs first). (39)
Air brake automatic slack adjuster service (or every
500 hours, whichever occurs first). (40)
Check air brake relay valve operation and check
for leaks (or every month, or every 300 hours,
whichever occurs first).
Clean air brake application valve (or every 3 months,
or every 300 hours, whichever occurs first); lubricate
linkage.
Air brake chamber service (or every 2 months,
whichever occurs first). (41)
Trailer brake hand control valve service (or every
3 months, or every 900 hours, whichever
occurs first). (42)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
97,500 Miles (156 000 km)
Gasoline Engine Only: Check Oil Life System.
If engine oil and filter are changed, reset system.
See ªEngine Oilº in the Index. (3)(9)Check fluid levels (or every 3 months, whichever
occurs first). (1)(6)
Chassis lubrication service (or every 6 months,
whichever occurs first). (12)
Wheels and tires service. (15)
Parking brake service (or every 6 months, whichever
occurs first). (8)
L18/LB7 Engines Only: Clutch pedal free
travel service. (10)
100,000 Miles (160 000 km)
DURAMAX Diesel Only: Change engine
oil and filter (or every 12 months, whichever
occurs first). (2)(3)
Diesel Only: Inspect engine drive belt; replace
as necessary.
Gasoline Engine Only (Vehicles with GVW of
16,000 lbs. or less): Spark plug service. (3)(28)
Change power steering fluid (or every 36 months,
whichever occurs first). (13)
Replace power steering reservoir filter element
(or every 24 months, whichever occurs first).
Front axle service. (38)
Rear axle service
-- Eaton, Rockwell, Spicer Axles
(or every 12 months, whichever occurs first). (37)

7-18
(15) = Adjust tire pressures as indicated on the GVW
Rating label for optimum tire life. See ªTiresº in the
Index for further details. Check tires for excessive or
abnormal wear or damage. Also check for damaged
wheels. Replace wheels and/or tires as needed.
(16) = Check spring
-to-axle U-bolts and shackle
bolts for proper torque. See the service manual for
torque sequence and specifications. When parts are
replaced, the torque must be checked and adjusted
more often during the first 6,000 miles (10 000 km).
Check torque at 500 miles (800 km) and 2,000 miles
(3 000 km) after first use of parts.
(17) = Check complete exhaust system and cab areas
near the exhaust system for broken, damaged, missing or
out
-of-position parts. Also inspect for open seams,
holes, loose connections or other conditions which could
let exhaust fumes seep into the driver compartment.
Needed repairs should be made at once. To help
maintain system integrity, replace exhaust pipes
whenever a new muffler is put on.
(18) = Check all gasoline engine drive belts for cracks,
fraying and wear. Replace as needed.(20) = With the engine off and below normal operating
temperature, check to see that the thermostatically
controlled engine cooling fan can be rotated by hand on
viscous
-operated drives. Replace as needed.
(21) = Check shields and underhood insulation for
damage or looseness. Adjust or replace as needed.
(23) = Wheel bearing service:

Grease type
-- Clean, inspect and lubricate with the
proper wheel bearing grease at designated intervals
or when hubs are removed. See ªRecommended
Fluids and Lubricantsº in the Index.

Oil
-filled type -- Some wheel bearings are lubricated
by rear axle lubricant. When you have oil
-filled
hubs, use lubricant identical to that used in your rear
axle. Lubricant change intervals are the same for
front and rear axles. However, you must maintain oil
level at the OIL LEVEL mark between change
intervals. See ªRecommended Fluids and
Lubricantsº in the Index.
(24) = Check the air intake system installation to see that
gaskets are seated properly and all hose connections,
fasteners and other components are tight. Tighten
connections and fasteners or replace parts as required.