engine oil CHEVROLET C/K 2003 User Guide

5-20
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Engine Fan
B. Coolant Surge Tank
If your vehicle has a Caterpillar diesel engine, see the
Caterpillar

Diesel Engine Operation and Maintenance
Manual provided with your vehicle.If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.
The coolant level
should be at COLD
FILL or higher. If it
isn't, you may have a
leak at the pressure cap
or in the radiator
hoses, heater hoses,
radiator, water pump
or somewhere else in
the cooling system.

5-23
CAUTION:
Adding only plain water to your cooling system
can be dangerous. Plain water, or some other
liquid such as alcohol, can boil before the proper
coolant mixture will. Your vehicle's coolant
warning system is set for the proper coolant
mixture. With plain water or the wrong mixture,
your engine could get too hot but you wouldn't
get the overheat warning. Your engine could
catch fire and you or others could be burned.
Use a 50/50 mixture of clean, drinkable water
and DEX
-COOL
coolant.
NOTICE:
In cold weather, water can freeze and crack the
engine, radiator, heater core and other parts.
Use the recommended coolant and the proper
coolant mixture.
CAUTION:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot
enough. Don't spill coolant on a hot engine.
1. Park the vehicle on a level surface. You can remove
the coolant surge tank pressure cap when the cooling
system, including the coolant surge tank pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise (left) about
one full turn. If you hear a hiss, wait for that to stop.
A hiss means there is still some pressure left.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-4 Fuel (Gasoline Engine)
6
-5 Diesel Fuel Requirements and Fuel System
6
-15 Fuels in Foreign Countries (Gasoline Engines)
6
-15 Filling Your Tank
6
-17 Filling a Portable Fuel Container
6
-18 Checking Things Under the Hood
6
-20 Noise Control System
6
-21 Engine Oil (Gasoline Engines)
6
-27 Engine Oil (Caterpillar
Diesel Engines)
6
-27 Engine Oil (DURAMAX Diesel)
6
-30 Engine Air Cleaner/Filter
6
-32 Automatic Transmission Fluid
6
-32 Manual Transmission Fluid
6
-34 Rear Axle
6
-34 Rear Axle Shift Motor (Option)
6
-35 Engine Coolant
6
-38 Engine Coolant (Caterpillar
Diesel Engine)6
-38 Surge Tank Pressure Cap
6
-39 Power Steering Fluid
6
-40 Windshield Washer Fluid
6
-41 Brakes
6
-52 Battery
6
-54 Other Service Items
6
-58 Tires
6
-67 Appearance Care
6
-68 Cleaning the Inside of Your Vehicle
6
-71 Cleaning the Outside Your Vehicle
6
-75 GM Vehicle Care/Appearance Materials
6
-76 Vehicle Identification Number (VIN)
6
-76 Service Statement
6
-77 Service Parts Identification Label
6
-77 Electrical System
6
-86 Capacities and Specifications
6
-90 Normal Maintenance Replacement Parts

6-5
To provide cleaner air, all gasolines in the United States
are now required to contain additives that will help
prevent engine and fuel system deposits from forming,
allowing your emission control system to work properly.
You should not have to add anything to your fuel.
Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines may be available in
your area to contribute to clean air. General Motors
recommends that you use these gasolines, particularly if
they comply with the specifications described earlier.
NOTICE:
Your vehicle was not designed for fuel that
contains methanol. Don't use fuel containing
methanol. It can corrode metal parts in your
fuel system and also damage plastic and rubber
parts. That damage wouldn't be covered under
your warranty.
Diesel Fuel Requirements and
Fuel System
Diesel Engine Fuel
For the Caterpillar diesel, see the Caterpillar
Operation & Maintenance Manual for information
concerning fuel usage.
NOTICE:
Diesel fuel or fuel additives not recommended in
this manual could damage your fuel system and
engine. Your warranty wouldn't cover this
damage. And:

Diesel fuel that has been mixed with engine
oil could damage your engine and emission
controls.

If you ever run out of diesel fuel, it can be
difficult to restart your engine. To avoid all
this, never let your tank get empty.
If you run out of fuel, ªRunning Out of Fuel,º later in
this section, tells you how to restart your engine.

6-6 What Fuel to Use
In the United States, for best results use Number 2-D
diesel fuel year
-round (above and below freezing
conditions) as oil companies blend Number 2
-D fuel to
address climate differences. Number 1
-D diesel fuel
may be used in very cold temperatures (when it stays
below 0
F or
-18
C); however, it will produce a power
and fuel economy loss. Avoid the use of Number 1
-D
diesel fuel in warm or hot climates. It may result in
stalling, poor starting when the engine is hot and may
damage the fuel injection system.
At a minimum, the diesel fuel you use should meet
specifications ASTM D975
-00 (Grade Low Sulfur) in
the United States. In addition, the Engine Manufacturers
Association (EMA) has identified properties of an
improved diesel fuel for better engine performance and
durability. Diesel fuels corresponding to the EMA
Recommended Guideline on Premium Diesel Fuel
(FQP
-1A) could provide better starting, less noise and
better vehicle performance. If there are questions about
the fuel you are using, contact your fuel supplier.Diesel fuel may foam when you fill your tank. This can
cause the automatic pump nozzle to shut off, even
though your tank isn't full. If this happens, just wait for
the foaming to stop and then continue to fill your tank.
CAUTION:
Heat coming from the engine may cause the fuel
to expand and force the fuel out of your tank. If
something ignites the fuel, a fire could start and
people could be burned. To help avoid this, fill
your fuel tank only until the automatic nozzle
shuts off. Don't try to ªtop it off.º

6-7
What Fuel to Use in Canada
Canadian fuels are blended for seasonal changes. Diesel
Type ªAº fuel is blended for better cold weather starting
(below 0
F or
-18
C); however, you may notice some
power and fuel economy loss. If Type ªAº fuel is used
in warmer temperatures, stalling and hard starting may
occur. Diesel Type ªBº fuel is blended for temperatures
above 0
F (
-18
C). The emission control system
requires the use of diesel fuel with low
-sulfur (.05% by
weight) content. Both low
- and higher-sulfur fuels will
be available in Canada. Only low
-sulfur diesel fuels are
available in the United States. It is important that
diesel
-powered trucks are refueled only with low-sulfur
fuel. Use of fuels with higher
-sulfur content will affect
the function of the emission components and may
cause reduced performance, excessive smoke and
unpleasant odor.
At a minimum, the diesel fuel you use should meet
specifications CAN/CGSB
-3.517-2000 (Low Sulfur
Diesel) in Canada. In addition, the Engine
Manufacturers Association (EMA) has identified
properties of an improved diesel fuel for better engine
performance and durability (FQP
-1A). Diesel fuels
corresponding to the EMA description could provide
better starting, less noise and better vehicle
performance. If there are questions about the fuel you
are using, contact your fuel supplier.
Very Cold Weather Operation
Follow the instructions listed previously under the
heading ªWhat Fuel to Use.º
NOTICE:
Never use home heating oil or gasoline in your
diesel engine. They can cause engine damage.
In cold weather, your fuel filter may become clogged
(waxed). To unclog it, move the vehicle to a warm
garage area and warm the filter to between 32
F and
50
F (0
C to 10
C). You won't need to replace it.
Additional information on the fuel filter follows.

6-10
To drain water, do the following:
1. Stop and park the vehicle in a safe place. Turn off
the engine and apply the parking brake.
2. Remove the fuel cap.
3. Place a fuel
-resistant container under the fuel filter.
The filter drain valve is located on the bottom of the
fuel filter. The fuel filter is located in the engine
compartment on the passenger's side of the vehicle,
or on the driver's side frame rail near the engine.
4. Open the drain valve by
turning two to three
turns. When fuel
empties from the valve,
all the water has been
drained. Close the valve
hand tight.5. Remove the fuel
-resistant container and properly
dispose of the contaminated fuel. To find out how to
properly dispose of contaminated diesel fuel, see
ªWhat to Do with Used Oilº in the ªEngine Oil
(Diesel Engines)º part, later in this section.
6. Install the fuel cap.
7. Start the engine and let it run for a few minutes.
If the engine stalls, the fuel system may need to be
primed. While draining the water from the fuel filter,
air may enter the fuel system. If air has entered the
fuel system the fuel system will need to be primed.
Refer to ªFuel Primingº later in this section.
If the water in fuel indicator comes on again after
driving a short distance or the engine runs rough or
stalls, a large amount of water has probably been
pumped into the fuel tank. The fuel tank should
be purged.
Fuel Priming
In order for the DURAMAX diesel engine fuel system
to work properly, the fuel lines must be full of fuel and
contain no air. If air gets into the fuel lines, it will be
necessary to prime the fuel lines to eliminate air before
operating the vehicle.

6-15
Fuels in Foreign Countries
(Gasoline Engines)
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard to
find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn't be covered by
your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in the
country where you'll be driving.
Filling Your Tank
C4/C5 Models

6-18
Checking Things Under the Hood
CAUTION:
Things that burn can get on hot engine parts and
start a fire. These include liquids like fuel, oil,
coolant, brake fluid, windshield washer and other
fluids, and plastic or rubber. You or others could
be burned. Be careful not to drop or spill things
that will burn onto a hot engine.
Hood Latches
To tilt the hood forward, pull back and up on each of the
hood latches, located above the wheel wells on both
sides of the vehicle.

6-21
Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:

Removal of the noise shields or any underhood
insulation.
Engine:

Removal or rendering engine speed governor
(if equipped) inoperative so as to allow engine
speed to exceed manufacturer specifications.
Fan and Drive:

Removal of fan clutch (if equipped) or rendering
clutch inoperative.

Removal of the fan shroud (if equipped).
Air Intake:

Removal of the air cleaner silencer.

Modification of the air cleaner.
Exhaust:

Removal of the muffler and/or resonator.

Removal of the exhaust pipes and exhaust
pipe clamps.Engine Oil (Gasoline Engine)
If the low oil light appears
on the instrument cluster, it
means you need to check
your engine oil level right
away. For more
information, see ªLow Oil
Lightº in the Index.
You should check your engine oil level regularly; this is
an added reminder.