service schedule CHEVROLET CAVALIER 1984 1.G Owners Manual

Downloaded from www.Manualslib.com manuals search engine INTRODUCTION
This manual has been prepared to acquaint you with the operation and
maintenan ce of your 1984
Cavalier. and to provide important safety
information .
It is supplemented by a Maintenance Schedule Folder and a
Warranty and Owner Assistance Information booklet. We urge you to read all
Uvee
publications carefully . Following the recommendations will help assure
the most enjoyable. safe and troubl efree operation of your
vehicle.
When it comes to ser vice, remember that your Chevrolet dealer knows your
vehicle best and is inter ested in your complete satisfaction . Your dealer invites
you to return for all 01 your service needs both during and after the warranty
period.
To help dealers handle your needs. Chevrolet has a number of Zone Offices
throughout the country .
If you have a problem that has not been handled to your satisfaction. follow the steps in the separate "Warranty and Owner
Assistance
Information" booklet.
We thank you for choosing a Chevrolet product, and want to assure you of our continuing interest in your motoring pleasure and satisfaction .
SPECIAL NOTE TO CANADIAN OWNERS
Some vehicles sold in Canada have the Computer Command Control system.
while others do not. II a "CHECK ENGINE" light comes on during engine
starting . your vehicle does have this system . For those vehicles sold in
'"canada which do not have the Computer Command Control system, please refer to the Canadian OWner's Manual Supplement supplied with
your vehicle for information on engine starting, specifications, etc. The
"CHECK ENGINE" light is covered in "Instrument Panel." Section 2 of this
manual.
FRENCH OWNER'S MANUAL
If preferred. a French Owner's Manual can be obtained either from your dealer
or by writing to General Motors of Canada ~imited. Technical Publications
Department . Oshawa. Ontario L 1 J 5Z6.
Aux proprietaires canadians:
Vous pouvez vous procurer un exemplaire dece
guide en fran~ais chez votre concessionnaire OU au Service des publications
techniques . General Motors du Canada Limit"", Oshawa . Ontario L 1 J 5Z6.
FOR CONTINUING SATISFACTION. KEEP YOUR GM CAR ALL GM.
GENERAL MOTORS PARTS ARE IDENTIFIED BY ONE OF THESE
TRADEMARKS: ~[j]~

Downloaded from www.Manualslib.com manuals search engine Driving with the trunk lid, hatchback or liftgate on station wagon models open is not recommended. Under some conditions, exhaust gases may be drawn
into the vehicle. If the trunk lid, hatchback or liftback must remain open for
some reason while moving, or if electrical wiring or other cable connections to a trailer must pass through the seal between the trunk lid, hatchback or liftback
and the body, follow these precautions:
• Close all windows.
• Adjust the heating or cooling system to force outside air into the vehicle as
described abcve, but set the fan to high speed.
• On vehicles with outside air vents in or under the instrument panel, open the vents fully.
NEW VEHICLE "BREAK-IN" PERIOD
You can drive your new vehicle from its very first mile/kilometer without
following a formal "break-in" schedule. However, there are things you can do during the first few hundred miles/kilometers of driving that will add to the
future performance and economy of your vehicle.
We recommend you limit your speed during the first 500 miles (800 kilometers)
to a maximum of 55 mph (90 km/h); but do not drive for long periods at any
one constant speed, either fast or slow. During this time, avoid full throttle
starts and, if possible, avoid hard stops especially during the first 200 miles (320 kilometers) of driving.
Always drive at moderate speed until the engine has completely warmed up.
I! you plan to use your new vehicle for trailer towing, see the following.
TRAILER TOWING
This car is designed and intended to be used mainly to carry people. Towing a
trailer
will affect handling, durability and economy. Your safety and satisfaction
depend upon proper use of correct equipment. Also, you should avoid
overloads and other abusive use.
The maximum loaded trailer weight you can pull with your vehicle depends on
your intended use
and what special equipment has been installed on it.
Information on trailer towing ability, special equipment required, and optional
equipment available should be obtained from your dealer. Ask for the trailering brochure. Or, write: Consumer Relations Department, Chevrolet Motor
Division, Warren, Michigan 48090.
(In Canada, write to General Motors of
Canada Limited, Customer Services Department, Oshawa, Ontario L lJ 5Z6.)
Tires
When towing trailers, be sure your tires are properly inflated to the inflation pressure shown on the Tire Placard on the driver's door.
The allowable passenger and cargo load for this vehicle, also shown on the
Tire
Placard, is reduced by the trailer tongue weight whenever the trailer is
attached to the vehicle. See "Service and Maintenance," Section 5 for more tire information.
Maintenance
More frequent service is required when using your vehicle to pull a trailer. See
the Maintenance Schedule folder for Automatic Transaxle Fluid and Engine Oil change requirements for trailering.
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Downloaded from www.Manualslib.com manuals search engine Other Gasolinel Alcohol Blends
Some fuel suppliers sell gasoline containing alcohol without advertising the
presence of
alcohol or giving it a special name such as gasohol. " you are not
sure whether there is alcohol in the gasoline you buy, check with the service
station operator.
DO NOT USE gasolines containing methanol (methyl or wood alcohol) that do
not
also contain cosolvents and corrosion inhibitors for methanol. Also, DO NOT USE gasolines that contain more than 5 percent methanol even if they
contain
cosolvents and corrosion inhib~ors. Fuel system damage or vehicle performance problems resuHing from the use of such fuels is not the
responsibility
of Chevrolet and may not be covered under the new vehicle
warranties.
Mhough gasolines containing 5 percent or less methanol and appropriate
cosolvents and inhibitors for methanol may be suitable for use in your vehicle,
evidence of their suitability is as yet incomplete; therefore, Chevrolet cannot, at
this time, endorse their use.
NOTICE: Take care to not spill gasoline during refueling. Guolines containing alcohol can cause paint damage, whiCh may notba covered under the New Vehicle Warranty.
OPERATION IN FOREIGN COUNTRIES
All models are specifically bum to comply with United States Federal Regulations regarding environmental quality. To comply, unleaded fuel of
sufficient octane rating must be used. These
fuels may not be available in
other countries. "you intend to take your vehicle outside the U.S. or Canada,
contact the GM Overseas Service Section at the
following address, to find out
what you must
do in order to operate your vehicles in other countries, or for
additional information and a. copy of the applicable maintenance schedule.
General Motors Corporation, Overseas Service Section, 2-128 General Motors
Building,
Detroij, Michigan 48202, (313) 556-4862.
When
writing, please include:
•
the Vehicle Identification Number and
• the countries in which yOu plan to travel.
Before taking your vehicle to a foreign country, check to see if the proper fuel
is available. Most major oil companies or domestic auto clubs should have this
information. Foreign offices of major oil
COmpanies or auto clubs may also be
of
help.
Be aware that, use of leaded gasoline or use of fuel that has a lower octane
rating than is required by your
vehicle, will cause the emission control system to lose its effectiveness and can cause ,engine knock or serious engine
damage. Ne~her GM Overseas nor Chevrolet will be responsible for damage to
your
vehicle as a result of not USing the proper fuel.
IMPORTANT FACTS YOU SHOULD KNOW ABOUT FUEL
ECONOMY AND HOW
TO IMPROVE IT
How you drive, where you drive, and when you drive all affect how many
miles/kilometers you can get from a galion/liter of fuel. You can save fuel if
you avoid
"Jackrabbit" starts, maintain as constant a throttle position as traffic
conditions
allow once you have reached cruising speed, and avoid sudden
stops which waste energy in the form of heat generated in braking.
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Downloaded from www.Manualslib.com manuals search engine Have the system repaired n the "CHECK ENGINE" light does not come on during engine starting. If the light comes on, either intermittently or
continuously while driving, service to the Computer Command Control system
is required. AHhough in most cases the vehicle is drivable, and does not
require towing, see your authorized
dealer as soon as possible for service of
the system.
Continued driving without having the Computer
Command Control system serviced could cause damage to the emission control system. It could also affect fuel economy and drivability.
See also "Computer Command Control system" in Section 5 of this manual.
Brake System Warning Light
The regular braking system is a dual system designed so that one part will
provide some braking if there is a
loss of hydraulic pressure in the other part of
the system. The system has a
"BRAKE" warning light located in the
instrument panel. The "BRAKE" light is designed to come on briefly during
engine starting so you can check that the bulb is okay. To serve as a reminder,
the
light should stay on when the parking brake is not fully released and the
ignition is
on. Have the system repaired if the light does not come on when it should. This warning light does not do away with the need for brake inspection
and maintenaflce. The brakelluid level must be checked regularly. See your
Maintenance Schedule folder for other brake checks.
I! the light remains on aller engine start up or comes on during operation of the vehicle, it may mean that there is something wrong with part of the brake
system.
What
to do:
1. Check to see that the parking brake has been released. I! it has been:
2. Pull off the road and stop carefully. Remember that:
• Stopping distances may be longer.
•
You may have to push harder on the pedal.
•
The pedal may go down farther than normal.
3. Tryout the brakes by starting and stopping on the road shoulder--then:
• I! you judge it to be safe, drive cautiously at a safe speed to the
nearest dealer for repair. Or,
• Have vehicle towed to the nearest dealer for repair.
Continued driving without getting necessary repairs
could be dangerous.
Tachometer
The optional tachometer indicates the speed of the engine in revolutions per
minute. The indicated number, times
100, gives the engine speed. Operating
the engine with the tachometer reading in the color-coded high-speed area
could lead to serious engine damage.
Voltmeter
When the engine is operating, the voltmeter indicates the electrical system
voltage. During minimum electrical load, the pointer will read to the right of the
center.
As the electrical load is increased, or in stop-and-go driving, the pointer
will rotate to the Ieli. A meter reading continuously in the left or right zone
indicates
an electrical system failure. Cause of the failure should be determined and corrected.
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Downloaded from www.Manualslib.com manuals search engine SECTION 5
SERVICE AND MAINTENANCE
Your authorized dealer has factory trained technicians and Genuine GM Parts
to service your vehicle properly_ For expert advice and quality service, see your authorized dealer.
CAUTION: As with any machine, take care when making any check, doing any maintenance, or making any repair, to avoid being injured. Some of the MATERIALS in this vehicle may also be hazardous if used, serviced, or handled improperly. Improper or incomplete service can affect the vehicle itself which may in turn result in personal
injury, or damage to the vehicle or its equipment. H you have ANY question about carrying out some service, have the work done by a skilled technician.
REPLACEMENT FASTENERS
During vehicle maintenance, any fasteners used to replace older ones must
have the same measurements and strength as those removed, whether metric or customary. (The numbers on the heads of rnetric bons and on the surfaces
of metric nuts show their strength. Customary bolts use radial lines to show
this,
while most customary nuts do not have strength markings.) Fasteners
taken from the vehicle should be saved for re-use in the same spot when
possible. Where a fastener cannot be used again, take care to choose a
replacement that matches the old one. For information and help, see your
authorized dealer.
CAUTION: This vehicle is primarily dimensioned In the metric system. Most fasteners
are metric and many are very close in dimension to well· known customary fasteners in the inch system. Mismatched or incorrect fasteners can result in damage to the vehicle or possibly personal injury.
MAINTENANCE SCHEDULE
For owner convenience, a separate folder ,has. bee" providef;1 with your vehicle which outlines the maintenance your vehicle requires. The Maintenance
Schedule folder is supplemented by this section of the Owner's Manual.
Read this publication for a full understanding of your vehicle's maintenance
needs.
If you need a replacement Maintenance Schedule, see your dealer or contact the . Consumer . Aelations Representative, . Chevrolet Central Office,
Chevrolet Motor Division, Warren, MichigarL4809ll-13t~2-550Q1 (In Canada, contact the Customer Services Representative, General MotorsoT---­
Canada LId., Oshawa, Ontario, L1J 5Z6; 416/644-6624).
FUEL CAP
The fuel cap is located behind a hinged door on the right'rear fender. For your
convenience there
is a fuel cap hanger located on the filler door.
The
fuel tank filler cap has a "s£rew-on ratcheting type" feature.
• To remove -rotate cap counterclockwise to clear the inside of the filler
neck. This will allow any residual pressure to escape.
• To install - reverse this procedure and tighten cap securely until a
"ratcheting",
clicking sound is heard indicating cap is on properly.
5-1

Downloaded from www.Manualslib.com manuals search engine NOTICE: H you need to replace the fuel cap, use only a cap specified for your model. An incorrect fuel cap can result in a serious maHunction of the fuel system or emission control system. You can get a correct replacement cap from your dealer.
CATALYTIC CONVERTER
The catalytic converter is an emission control device added to the exhaust system to reduce exhaust gas pollutants. The converter contains
a ceramic material coated with noble metal catalysts. To prevent contamination
and loss of effectiveness of the catalysts. unleaded gasoline must be used.
Unleaded
gasoline also reduces spark plug fouling, exhaust system corrosion and engine oil deterioration. Leaded gasoline will also damage the oxygen
sensor
in the Computer Command Control system which could affect emission
control.
To help prevent damage:
1. Keep your engine properly maintained. Engine malfunctions involving the
electrical, carburetion, electronic fuel injection or ignition systems may
result in unusually high catalytic converter and exhaust system
temperatures which, under extreme malfunctioning conditions, may ignite
interior floor ·covering materials above the converter. Do not keep driving
your vehicle if you detect engine misfire, noticeable loss of
performance, or other unusual operating conditions. Instead, have it
serviced promptly. See the Maintenance Schedule folder for information on inspecting and maintaining the engine, exhaust system, and other
components.
2. Do not push or tow this vehicle to start it. This may result in unusually
high catalytic converter
and exhaust system temperatures which under
extreme conditions may ignite interior floor-covering material above the
converter.
Disregarding these instructions
could damage the catalytic converter, the vehicle, or nearby property and affect warranty coverage.
COMPUTER COMMAND CONTROL SYSTEM
Most vehicles sold in the United States (and some vehicles sold in Canada)
have the Computer Command Control system.
The Computer Command Control system monitors the exhaust stream with
an oxygen sensor. Based on sensor signals, the electronic control module adjusts
the air-fuel ratio
as needed. It is very important to use only unleaded
gasoline in vehicles equipped with the Computer Command Control system.
Leaded gasoline will damage the oxygen sensor,
and may affect emission
control.
"Check Engine" Light
Most vehicles sold in the United States (and some vehicles sold in Canada)
have the Computer Command Control system.
Vehicles
.with the Computer Command Control system, include a "CHECK
ENGINE" light
on the instrument panel designed to indicate the need for
system service. It will come on during engine starting to let you know the bulb
is working. (The
light will stay on a short time aiter the engine starts.) Have the
system repaired if the "CHECK ENGINE" light does not come on during engine
starting.
If the light comes on, either intermittently or continuously while driving,
service to the Computer Command Control system is required. Although in
5-2

Downloaded from www.Manualslib.com manuals search engine AUTOMATIC TRANSAXLE FLUID RECOMMENDATIONS
Use the Proper Fluid
Use only automatic transmission fluid labeled DEXRON'" II. You can buy this
fluid from your dealer or other service outlets.
Check the Fluid Level with Care
Check the automatic transaxle fluid level at each engine oil change. Driving
with too much or too
little fluid can damage the transaxle.
To check the fluid
level, first set the parking brake, then start the engine in
"P"(Park), and let idle for two minutes . You must check the fluid level with the
engine running at slow
idle and the vehicle level.
You cannot read the correct fluid level if you have just driven the vehicle for a
long time at high speed, in city traffic in hot weather, or if the vehicle has been
pulling a trailer. Wait
until the fluid has cooled down (about 30 minutes).
Remove the dipstick located
On the driver's side forward of the cowl. Carefully
touch the wet end of the dipstick to find out if the fluid is cool, warm or hot. Wipe it clean and push it back in until the cap seats. Pull out the dipstick and
read the fluid level.
• If it felt cool or warm (about roomternperature and warmer, but not too hot
to hold), the level should be between the two dimples above the "FULL"
mark.
• If it was too hot to hold, the level should be in the cross-hatched area on the dipstick, near the "FULL" mark.
Add just enough DEXRON'" II fluid to fill the transaxle. It takes only 0.5 liter
(one pint) to raise the level from "ADD" to "FULL" with a hot transaxle.
Automatic Transaxle Drain Intervals
Change the transaxle fluid and change the filter as outlined in the Maintenance Schedule folder.
MANUAL TRANSAXLE
See the Maintenance Schedule folder to find out how often the fluid level should be checked and what type of lubricant should be used.
5-6