service CHEVROLET CAVALIER 1993 1.G Workshop Manual

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Tire Chains
Appearance Care
A
Cleaning products can be hazardous. Some are toxic. Others can burst
into flame if you strike
a match or get them on a hot part of the vehicle.
Some are dangerous
if you breathe their fumes in a closed space. When you
use anything in a container to clean your Chevrolet, be sure to follow the
instructions. And always open your doors or windows when you’re cleaning
the inside.
Never use these to clean your vehicle:
Gasoline Carbon Tetrachloride Turpentine I
Benzene
Naphtha Paint Thinner Nail Polish Remover
They can all be hazardous-some more than others-and they can
all damage
your vehicle, too.
I I
Acetone Lacquer Thinner

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Using &am-Type Cleaner on
Fabric
Vacuum and brush the area to remove
any loose dirt.
Always clean a whole trim panel or
section. Mask surrounding trim along
stitch or welt lines.
Mix Multi-Purpose Powdered Cleaner
following the directions on the
container label.
Use suds only and apply with a clean
Don’t saturate the material.
Don’t rub it roughly.
As soon as you’ve cleaned the section,
sponge.
use a sponge to remove the suds.
Rinse the section with a clean, wet
sponge.
Wipe off what’s left with a slightly
damp paper towel or cloth.
Then dry it immediately with an air
hose,
a hair dryer or a heat lamp.
I
Be careful with a hair dryer or heat
lamp. You
could scorch the fabric. I
Wipe with a clean cloth.
Using Solvent-Type Cleaner on
Fabric
First, see if you have to use solvent-type
cleaner at all. Some spots and stains will
clean
off better with just water and mild
soap.
If you need to use it, then:
Gently scrape excess soil from the
trim material with a clean, dull knife
or scraper. Use very little cleaner,
light pressure and clean cloths (preferably cheesecloth). Cleaning
should start at the outside of the stain,
“feathering” toward the center. Keep
changing to a clean section
of the
cloth.
When you clean a stain from fabric,
immediately dry the area with an air
hose, hair dryer, or heat lamp to help
prevent a cleaning ring. (See the
previous
NOTICE.)

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Cleaning Vinyl
Just use warm water and a clean cloth.
Rub with a clean, damp cloth to
remove dirt.
You may have to do it
more than once.
polish will stain if you don’t get them
off quickly. Use a clean cloth and
solvent-type vinyl/leather cleaner.
Things like tar, asphalt and shoe
Cleaning the Top of the
instrument Panel
Use only mild soap and water to clean
the top surfaces of the instrument panel.
Sprays containing silicones or waxes
may cause annoying reflections
in the
windshield and even make it difficult to
see through the windshield under certain
conditions.
Care of Safety Belts
Keep belts clean and dry.
CAUTION
Do not bleach or dye s&ty
severely weaken them. h a crash
they might not be able to provide
adequate protection. Clean safety
belts only with mild soap and
lukewarm water.
- belts. If you do, it may
. . 240

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Service & Appearance Care
Cleaning the Outside of Your
Chevrolet (CONT)
Washing Your Vehicle
The best way to preserve your vehicle’s
finish is to keep it clean by washing it
often with lukewarm or cold water.
Don’t wash your vehicle in the direct
rays of the sun. Don’t use strong soaps
or chemical detergents. Use liquid hand,
dish
or car washing (non-detergent)
soaps. Don’t use cleaning agents that
contain acid or abrasives. All cleaning
agents should be flushed promptly and not allowed to dry on the surface, or
they could stain.
Dry the finish with a
soft, clean chamois or a 100% cotton
towel to avoid surface scratches and water spotting.
High pressure vehicle washes may cause
water
to enter your vehicle.
242
Textured-Surface Bumper Covers
(VL and RS MODELS)
Cleaning with a brush, a soft terry cloth
or a commercial car wash is
recommended for normal dirt. Never
use a wire brush or abrasives.
Avoid applying wax
or polish to the
textured-surface bumper covers. To
remove wax, a commercially available
wax solvent should be used. Tar and Oil
Remover (GM Part
No. 1050172) is also
recommended. It’s also recommended
for cleaning difficult soils like road tar
and oil. Also recommended are solvent-
type fabric cleaners such as GM Part
No. 1050244.
To clean white bumper covers, first use
Tar and Oil Remover. If the dark areas
are still visible, whiten with White
Sidewall Tire Cleaner, such as GM Part
No. 1050174.
Finish Care of Textured-Surface
Bumper Covers
To touch up any small spots after
regular washing, use a solvent-type
fabric cleaner such as GM Part No.
1050244 and a clean, dry cloth.
To help maintain bumper covers, after
washing use a cleaner/protectant like
GM/Armor AllTM Part No. 1052919.

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Service & Appearance Care
Weatherstrips
These are places where glass or metal
meets rubber. Silicone grease there will
make them last longer, seal better, and
not squeak. Apply silicone grease with a
clean cloth at least every six months.
244
Sheet Metal Damage
If your vehicle is damaged and requires
sheet metal repair or replacement, make
sure the body repair
shop applies anti-
corrosion material to the parts repaired
or replaced to restore corrosion
protection.
breign Material
Calcium chloride and other salts, ice
melting agents, road oil and tar, tree sap,
bird droppings, chemicals from industrial chimneys, and other foreign
matter can damage your vehicle’s finish
if they remain
on painted surfaces. Use
cleaners that are marked safe for painted
surfaces for these stains.

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Any stone chips, fractures or deep
scratches
in the finish should be
repaired right away. Bare metal will
corrode quickly and may develop into a
major repair expense.
Minor chips and scratches can be
repaired with touch-up materials
available from your dealer or other
service outlets. Larger areas of finish
damage can be corrected in your
dealer’s body and paint shop.
Underbody Maintenance
Chemicals used for ice and snow
removal and dust control can collect on
the underbody. If these are not removed,
accelerated corrosion (rust) can occur
on the underbody parts such as fuel
lines, frame, floor pan, and exhaust
system even though they have corrosion
protection.
At least every spring, flush these
materials from the underbody with plain
water. Clean any areas where mud and
other debris can collect. Dirt packed in
closed areas
of the frame should be
loosened before being flushed. Your
dealer or an underbody vehicle washing
system can do this for you.
Chemical Paint Spotting
Some weather and atmospheric
conditions can create a chemical fallout.
Airborne pollutants can fall upon and
attack painted surfaces on your vehicle.
This damage can take two forms:
blotchy, ringlet-shaped discolorations, and small irregular dark spots etched
into the paint surface.
Although no defect in the paint job
causes this, Chevrolet will repair, at no
charge to the owner, the surfaces of new
vehicles damaged by this fallout
condition within
l2 months or l2,OOO
miles (20 000 km) of purchase,
whichever comes first.
245 I

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WIN)
Vehicle ldentification Number
This is the legal identifier for your
Chevrolet. It appears on a plate in the
front corner
of the instrument panel, on
the driver’s side. You can see it
if you
look through the windshield from
outside your vehicle. The VIN also
appears
on the Vehicle Certification and
Service Parts labels and the certificates
of title and registration.
Engine ldentification
The eighth character in your VIN is the
engine code for your
GM engine. This
code will help
you identify your engine,
specifications, and replacement parts
in
this section.
Service Parts Identification Label
You’ll find this label on your spare tire
cover or on the inside
of your trunk lid.
It’s very helpfbl
if you ever need to
order parts. On this label is:
Your VIN.
Its model designation.
Paint information.
A list of all product options and
special equipment.
Be sure that this label is not removed
from the vehicle.

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Fuse Usage
Fuse Rating
(AMP.)
INSTLPS 5
ECM 10
CIG 15
RADIO2 10
GAUGES 10
PK/TURN HTR-AIC
WIPER
F/P
RADIO 1
CTSY
WINDOW CRUISE
TURN-BIU
S/LP FTP
ACC
HDLP
15
25
25
10
10
20
30
10
15
20
20
30
20
Circuitry
Instrument Panel Lamps
Electronic Control Module, Fuel Injectors Cigarette Lighter, Glove
Box Light
Radio Power Gauges, Audible Warning System, Cluster Telltales, TCC, Rear
Defogger Relay, Brake Transaxle Shift Interlock, Multiport Fuel
Injection
Park and Turn Lamps
Heater and A/C Power, Daytime Running Lights (Canada),
Anti-Lock Brakes
Windshield Wipers
Fuel Pump
Radio Memory, Digital Clock
Interior Lights, Horn, Power Locks, Audible Warning System,
Remote Liftgate Release, Check Oil Light
Power Window (Breaker)
Cruise Control
Turn Signal, Back-up Lamps Stop Lamps, Hazard Flashers
Flash-To-Pass
Power Locks, Rear Window Defogger (Breaker)
Headlamp (Breaker)
248

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Capacities & Specifications
Engine Crankcase .................................... 4.0 quarts
When changing Jilter, up to I quart (I liter) more oil may be needed.
Automatic Transaxle
Pan Removal and Replacement ........................ 4.0 quarts
After Complete Overhaul
............................ 6.9 quarts
When draining or replacing torque converter, more fluid may be needed.
Manual Transaxle, 5-Speed
Cooling System
Complete Drain and Refill ........................... 2.0 quarts
2.2LL4
........................................... 11.7quarts
3.1LV6............................................ 14.2quarts 3.80
L
3.80 L
6.60 L
1.90 L
11.1 L
13.5 L
. . 250

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Fluids & Lubricants
ITEM APPLICATION
Antifreeze Coolant ................. Year-Round Antifreeze for
(Ethylene Glycol Base) Coolant Mixtures
................
Chassis Lubricant ................. General Chassis Lube, etc. ..........
(Grease Gun Insert)
GM PART NUMBER
Delco Supreme ll@ Brake Fluid ...... Brake System and
Clutch Master Cylinder
...........
DEXRON %E Automatic ........... Automatic Transaxle ...............
Transmission Fluid
Synchromesh Transmission Fluid
..... Manual Transaxle .................
GM Hydraulic Fluid ............... Clutch Master Cylinder .............
Engine Oil ....................... Engine Lubrication ................
GM Engine Oil Supplement ......... See your dealer for advice ...........
(E.O.S.)
Engine Oil ..................... Hood, Trunk and Door Hinges
Power Steering Fluid
............... Power Steering System. .............
Windshield Washer Solvent .......... Windshield Washer Fluid
Dielectric Silicone Grease
........... Weatherstrips .....................
Spray-A-Squeak Silicone Lubricant ... General Purpose Silicone Lubricant,
Weatherstrips.
..................
1052753
1052497
SIZE
1 gal.
14 02.
1052535 16 oz.
105 1855 32 02.
12345881 1 gal.
12345349 32 oz.
12345347 16 oz.
See the
Index under Engine Oil.
1052367 16 oz.
1050017
1052884
12345579 (3.8
L)
(397 g)
(0.5 L)
(1.0 L)
(3.8 L)
(1 .o L)
(0.5 L)
(0.5 L)
32 02. (1 .O L)
16 oz. (0.5 L)
1 oz. (0.028 kg)
1052276 (aerosol) 4.5 oz. (127 g)
1052277
12 oz. (0.35 L)
252