coolant level CHEVROLET CAVALIER 1993 1.G Owners Manual
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Page 108 of 308

Downloaded from www.Manualslib.com manuals search engine Comfort Controls & Audio Systems 
Climate  Control  System 
With this system,  you  can control the 
ventilation  and  heating  in  your  vehicle. 
Your  vehicle 
also has the  flow-through 
ventilation  system  described later in this 
section. 
Lever Controls: The upper  lever 
changes  the functions  of your  system. 
The  lower  lever  changes  the temperature 
of  the air  coming  through  the system. 
Slide  the upper  control  lever  to 
OFF to 
turn 
off the  system. 
3f : Sets  the  fan  speed. To select  the 
force  of air  you  want,'turn the  knob. 
I06 
VENT Use  when  outside  temperatures 
are  mild  and  little heating  or cooling  is 
needed.  Air flow  is through  the 
instrument  panel  outlets.  Set  the  lower 
lever  to  the  temperature  desired. 
B/L (Bi-Level): Use on cool, but SUMY 
days. This setting  brings  in the outside 
air,  but  directs  it in 
two ways.  The cool 
air is  directed  to  the upper  portion  of  your 
body  through  the  instrument  panel  outlets, 
but slightly  warmer  air is  directed  through 
the  heater  ducts  and  defroster  vents.  At 
times,  this  temperature  difference  may 
be  more  apparent  than  others. 
HTR (Heater): This setting  brings 
heated  air through  the heater  ducts,  and 
some  through  the  windshield  defroster 
vents. 
If you  have  the optional  engine  block 
heater  and  use  it  during  cold  weather, 
0°F (-18°C) or lower,  your  heating 
system  will  more quickly  provide  heat 
because  the engine  coolant  is already 
warmed. See  the 
Index under Engine 
Block Heater. 
BLEND: This setting  divides  the air 
flow  equally  between  the heater  ducts 
and  the  windshield  defroster  vents. 
DEF  (Defrost): This  setting  directs 
most  air through  the windshield 
defroster  vents,  and  some  through  the 
heater  ducts. 
Defogging Windows 
Slide  the lower  lever  to HOT. To defog 
the  windows,  set  the upper  lever  to 
DEF 
and  turn the  fan  control  to HI.   
Page 110 of 308

Downloaded from www.Manualslib.com manuals search engine Comfort Controls & Audio Systems 
Air Conditioning (CONX:) 
VENT Use on pleasant  days  when  little 
heating  or cooling  is needed, 
to direct 
outside  air into  the vehicle. 
In this 
setting,  the  air flow 
is through  the 
instrument  panel  outlets. 
B/L (Bi-Level): Use on  cool, but  sunny 
days.  This setting  brings  in  the outside 
air,  but  directs  it  in  two ways.  Air is 
directed  to the upper portion 
of your 
body  through the instrument  panel 
outlets,  and  to  the lower  portion  of your 
body  through the  heater ducts. At times, 
this  temperature  difference may be more 
apparent  than  others. 
HTR (Heater): Use this setting  to  direct 
most  of the  air  flow  through  the heater 
ducts,  and some  through  the windshield 
defroster  vents. 
If 
you have  the optional  engine block 
heater  and  use 
it during  cold  weather, 
0°F (-18°C) or lower,  your  heating 
system  will  more  quickly  provide 
heat 
because  the engine  coolant  is  already 
warmed.  See  the 
Index under Engine 
Block Heater. 
BLEND: This setting  divides the air 
flow equally  between the heater  ducts 
and  the windshield  defroster  vents. 
DEF (Defrost): This  setting  directs 
most  air through  the  windshield 
defroster  vents,  and  some  through  the 
heater  ducts.   
Page 178 of 308

Downloaded from www.Manualslib.com manuals search engine Problems on the Road 
Engine  Overheating (CONT.) 
The coolant  level should  be  at  or above 
FULL  COLD. If it isn't,  you  may  have 
a  leak 
in the  radiator  hoses,  heater 
hoses,  radiator,  water  pump 
or 
somewhere  else in the cooling  system. 
II Heater and radiator hoses, and 
L other engine parts, can be 
very hot. Don't touch them. If you 
do, you can be burned. 
Don't run the engine if there is a 
leak. If you run the engine, it 
could 
lose all coolant.  That could 
cause 
an engine  fire, and you could 
be burned. Get any leak fixed 
before you drive the vehicle. 
Engine  damage  from  running 
your 
engine  without  coolant isn't 
covered  by your  warranty. 
I 
Cooling  System-3.1L V6 Engine 
When  you  decide it's  safe  to  lift the 
hood,  here's  what  you'll  see: 
(A) Coolant  surge tank with pressure cap 
(B) Electric engine fan 
An electric  fan under the  hood 
L can start up  even  when  the 
engine 
is not  running and can  injl 
you. Keep  hands,  clothing and tows 
away hm any  underhood  electric f8n. I 
If the coolant inside the coolant surge 
tank  is boiling,  don't do anything  else 
until it cools down. 
I.. I76   
Page 179 of 308

Downloaded from www.Manualslib.com manuals search engine The coolant  level  should  be  at  or above 
FULL COLD. If it  isn’t,  you  may  have 
a  leak 
in the  radiator  hoses,  heater 
hoses,  radiator,  water  pump 
or ’ 
somewhere else in  the  cooling  system. 
, Heater  and  radiator  hoses,  and 
- b other  engine  parts,  can  be 
very  hot.  Don’t  touch  them. 
If you 
do, 
you can  be  burned. 
Don’t  run  the  engine 
if there  is a 
leak. 
If you  run  the  engine,  it 
could  lose all coolant.  That  could 
cause 
an engine  fire,  and  you  could 
be  burned.  Get  any  leak 
fixed 
before  you  drive  the  vehicle. 
Both Engines: 
If there  seems  to  be no leak, check  to 
see 
if the electric  engine fan is running. 
If the engine  is  overheating,  the fan 
should  be  running.  If  it isn’t,  your 
vehicle  needs  service. 
I77 I..   
Page 180 of 308

Downloaded from www.Manualslib.com manuals search engine Problems on the Road 
Engine Overheating (CONT.) 
How to Add Coolant  to  the  Coolant 
Recovery  Tank 
(or the  Coolant  Surge 
Tank): 
If you haven’t found  a  problem  yet, but 
the  coolant  level  isn’t  at  or above FULL 
COLD, 
add  a 50/50 mixture of clean 
water 
(preferably  distilled) and  a proper 
antifreeze  at the  coolant  recovery 
tank 
(or coolant  surge tank). If you have  the 
coolant  surge  tank,  be  sure 
the cooling 
system,  including  the  coolant  surge 
tank 
pressure  cap,  is  cool  before you do it. 
See How To Add Coolant to the 2.2L L4 
Engirze  at the  Radiator or How to Add 
Coolant 
to the 3.1L V4 Engine  ut  the 
Coolant 
Surge Tank later in this  section. 
A 
Adding only  plain water to 
your cooling system can be 
dangerous. Plain water, or some 
other liquid like alcohol, can boil 
before  the proper  coolant mix will. 
Your vehicle’s coolant warning 
system 
is set for the proper cool an^ 
mix. With  plain  water or the 
wrong 
mix, your  engine  could get 
too  hot  but  you  wouldn’t  get 
the 
overheat  warning,  Your engine 
could catch  fire and you or others 
could be burned. Use a 50150 mix 
of clean water and a proper 
antifreeze.  In  cold  weather,  water  can  freezt 
and  crack  the engine,  radiator, 
heater  core and other  parts  Ise 
the  recommended  coolant. 
mmm I 78   
Page 183 of 308

Downloaded from www.Manualslib.com manuals search engine 4. Then fill the coolant  recovery  tank to 
FULL COLD. 
5. Put the cap back  on  the  coolant 
recovery  tank, but  leave  the radiator 
pressure cap off. 6. Start  the  engine  and  let it run until 
you can feel  the upper  radiator  hose 
getting  hot. Watch 
out for  the  engine 
fan. 
7. By this  time,  the  coolant  level  inside 
the  radiator  filler neck  may  be  lower. 
If  the  level  is  lower,  add  more  of the 
proper  mix  through 
the filler neck 
until  the level  reaches  the  base 
of the 
filler neck. 
I81   
Page 185 of 308

Downloaded from www.Manualslib.com manuals search engine 3. Fill  the coolant  surge  tank  with  the 
proper 
mix, up to FULL COLD. 
4. With  the coolant  surge tank pressure 
cap 
off, start  the  engine  and  let it run 
until you can  feel the upper radiator 
hose  getting  hot. Watch  out for 
the 
engine  fan. 
By this time, the  coolant  level  inside  the 
coolant  surge  tank  may be  lower.  If  the 
level 
is lower,  add  more of the proper 
mix to the coolant  surge tank until the 
level  reaches 
FULL  COLD. 
5. Then  replace  the pressure  cap. Be 
sure the arrows  on the  pressure  cap 
line  up like  this. 
I83 ...   
Page 197 of 308

Downloaded from www.Manualslib.com manuals search engine i 
..... 
 .................................. ................... 
........ ... . &5 
..... ..... .... .. -- 
' . I .. ~ 
Here you wit1 find  information 
about  the care 
of your  Chevrolet . 
This part begins  with  service  and 
fuel  information.  and then 
it shows 
how  to  check  important  fluid and 
lubricant  levels 
. There  is  also 
technical  information  about  your 
vehicle.  and 
a section  devoted  to  its 
appearance  care 
. 
Part 6 
Service & Appearance Care 
Service ......................................................... 196 
Fuel ........................................................... 197 
HoodRelease 
.................................................... 201 
EngineOil 
...................................................... 205 
Aircleaner 
..................................................... 209 
Transaxle  Fluid 
................................................... 211 
Engine  Coolant 
................................................... 216 
Power  Steering  Fluid 
.............................................. 219 
Windshield  Washer  Fluid 
........................................... 220 
Brakes 
......................................................... 221 
Battery 
......................................................... 223 
BulbReplacement 
................................................ 224 
Windshield  Wiper  Blade  Replacement 
................................. 227 
Loading 
Your Vehicle ............................................. 227 
Vehicle  Identification  Number  (VIN) 
................................. 246 
Add-on  Electrical  Equipment 
....................................... 247 
Fuses 
& Circuit  Breakers ........................................... 247 
Capacities & Specifications ......................................... 250 
Fluids & Lubricants ............................................... 252 
Replacement  Bulbs 
............................................... 253 
Engine  Specifications 
............................................. 255 
Normal  Maintenance  Replacement 
Parts ............................... 256 
Tires .......................................................... 229 
Appearancecare 
................................................. 236 
I95   
Page 218 of 308

Downloaded from www.Manualslib.com manuals search engine 888 
Service rance Care 
Hydraulic  Clutch (CONTJ 
How to Check: 
The proper  fluid  should  be  added  if the 
level  is  at  or below  the 
ADD mark  on 
the  reservoir. 
See the instructions  on the 
reservoir  cap. 
216 
Engine  Coolant 
The  following  explains  your  cooling 
system and  how  to  add  coolant  when  it 
is  low.  If  you  have  a problem  with 
engine  overheating, 
see the Index under 
Engine  Overheating. 
The  proper  coolant for your  Chevrolet 
will: 
Give  freezing  protection  down  to 
Give  boiling  protection up to  262°F 
Protect  against  rust  and  corrosion. 
Help  keep  the  proper  engine 
Let  the  warning  lights  work  as they 
-34" F (-37" C). 
(128" C). 
temperature. 
should. 
What  to  Use: Use a  mixture  of one-half 
clean  water (preferably  distilled)  and 
one-half  antifreeze  that  meets  "GM 
Specification  1825-M,"  which  won't 
damage  aluminum  parts. 
You can  also 
use  a recycled  coolant  conforming  to 
GM  Specification  1825-M  with a 
complete  coolant  flush  and  refill. 
If you 
use  this  mixture,  you  don't  need  to  add 
anything  else. 
If you  have  a 2.2L LA engine,  your 
engine  coolant  system  will  have  a 
coolant  recovery 
tank. If  you  have  a 
3.1L  V6  engine,  your  engine  coolant 
system  will  have  a coolant  surge 
tank. 
There  are important  differences  between 
these  two  cooling  systems.  Read  this  section  carefully.   
Page 219 of 308

Downloaded from www.Manualslib.com manuals search engine L Adding only  plain  water  to - your  cooling system can be 
dangerous.  Plain  water, 
or some 
other  liquid  like  alcohol,  can  boil 
before  the proper  coolant 
mix will. 
Your  vehicle's  coolant  warning 
system 
is set  for  the proper  coolant 
mix. With plain water or the 
wrong mix, your  engine  could  get 
too  hot  but 
you wouldn't  get  the 
overheat  warning.  Your engine 
could  catch 
fire and you or others 
could  be  burned. Use a 
50150 mix 
of clean  water  and  a proper 
antifreeze. 
Adding Coolant-2,21 L4 Engine 
To Check  Coolant: 
When  your  engine 
is cold,  the  coolant 
level  should  be  at 
FULL COLD, or a 
little  higher.  When  your  engine 
is warm, 
the  level  should  be  up  to 
mJLL HOT, 
or a  little  higher. 
To Add Coolant: 
If you  need  more  coolant,  add  the 
proper 
mix at the  coolant  recovery 
tank.