wheel CHEVROLET CAVALIER 1997 3.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine Brake Wear
Your Chevrolet has front disc brakes and rear drum brakes.
Disc brake pads have built-in wear indicators that make a high-pitched waming sound when the brake pads are worn
and new pads are needed. The sound may come and go or
be heard all the time your vehicle is moving (except when
you are pushing on the brake pedal fiiy).
The brake wear warning sound means that soon
your brakes won’t work well. That could lead to
an accident. When you hear the brake wear
warning sound, have your vehicle serviced.
NOTICE:
~ ~~~
Continuing to drive with worn-out brake pads
could result in costly brake repair.
Some driving conditions or climates may cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
your brakes.
See “CaliperKnuckle Maintenance Inspection”
in
Section 7 of this manual under Part C “Periodic
Maintenance Inspections.”
Properly torqued wheel nuts are necessary to help
prevent brake pulsation. When tires are rotated, inspect
brake pads for wear and evenly torque wheel nuts in the
proper sequence to
GM specifications.
Your rear drum brakes don’t have wear indicators, but if
you ever hear a rear brake rubbing noise, have the rear
brake linings inspected. Also, the rear brake drums should be removed and inspected each time the tires
are removed for rotation or changing. When you
have the front brake pads replaced, have the rear brakes
inspected, too.
Brake linings should always be replaced as complete
axle sets.
See “Brake System Inspection” in Section
7
of this manual under Part C “Periodic
Maintenance Inspections.’’

Downloaded from www.Manualslib.com manuals search engine When to Check
Check your tires once a month or more.
Don’t forget your compact spare tire. It should be at
60 psi (420 Pa).
How to Check
Use a good quality pocket-type gage to check tire
pressure.
You can’t tell if your tires are properly inflated
simply by looking at them. Radial tires may look
properly inflated even when they’re underinflated.
Be sure to put the valve caps back on the valve stems.
They help prevent leaks by keeping out dirt
and moisture.
Tire Inspection and Rotation
Tires should be rotated every 6,000 to 8,000 miles
(10
000 to 13 000 km). Any time you notice unusual
wear, rotate your tires as soon as possible and check
wheel alignment. Also check for damaged tires or
wheels. See “When It’s Time for New Tires” and
“Wheel Replacement” later in this section for
more information.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The first rotation is the most important.
See “Scheduled
Maintenance Services’’ in the Index for scheduled
rotation intervals.
n
*
I1
When rotating your tires, always use the correct rotation
pattern shown here.
Don’t include the compact spare tire in your tire rotation. \
After the tires have been rotated, adjust the front and
rear inflation pressures
as shown on the Tire-Loading
Information label. Make certain that all wheel nuts are
properly tightened. See “Wheel
Nut Torque” in
the Index.

Downloaded from www.Manualslib.com manuals search engine A CAUTION:
-
Rust or dirt on a wheel, or on the parts to which
it is fastened, can make wheel nuts become loose
after
a time. The wheel could come off and cause
an accident. When you change
a wheel, remove
any rust or dirt from places where the wheel
attaches to the vehicle. In an emergency, you can
use
a cloth or a paper towel to do this; but be
sure to use
a scraper or wire brush later, if you
need to, to get
all the rust or dirt off. (See
“Changing
a Flat Tire” in the Index.) When
It’s Time for New Tires
One way to tell when it’s
time for new tires
is to
check the treadwear indicators, which will
appear when your tires have
only
1/16 inch (1.6 mm) or
less of tread remaining.
You need a new tire if any
of the following statements
are true:
0 You can see the indicators at three or more places
0 You can see cord or fabric showing through the
0 The tread or sidewall is cracked, cut or snagged deep
enough to show cord or fabric.
0 The tire has a bump, bulge or split.
0 The tire has a puncture, cut or other damage that
around the tire.
tire’s rubber.
can’t be repaired well because
of the size or location
of the damage.

Downloaded from www.Manualslib.com manuals search engine Buying New Tires
To find out what kind and size of tires you need, look at
the Tire-Loading Information label.
The tires installed on your vehicle when it was new had
a Tire Performance Criteria Specification (TPC Spec)
number
on each tire’s sidewall. When you get new tires,
get ones with that same TPC Spec number. That way
your vehicle will continue to have tires that are designed
to give proper endurance, handling, speed rating,
traction, ride and other things during normal service
on your vehicle. If your tires have an all-season tread
design, the TPC number will be followed by an
“MS”
(for mud and snow).
If you ever replace your tires with those not having
a
TPC Spec number, make sure they are the same size,
load range, speed rating and construction type (bias,
bias-belted or radial) as your original tires.
/A CAUTION:
Mixing tires could cause you to lose control while
driving.
If you mix tires of different sizes or types
(radial and bias-belted tires), the vehicle may not
handle properly, and you could have
a crash.
Using tires of different sizes may also cause
damage to your vehicle. Be sure to use the same
size and type tires on
all wheels.
It’s
all right to drive with your compact spare,
though. It was developed for use on your vehicle.

Downloaded from www.Manualslib.com manuals search engine Temperatul- ~ ~~ i, B, C
The temperature grades are A (the highest), B, and C,
representing the tire’s resistance to the generation of
heat and its ability to dissipate heat when tested under
controlled conditions
on a specified indoor laboratory
test wheel. Sustained high temperature can cause the
material of the tire to degenerate and reduce tire life, and
excessive temperature can lead to sudden tire failure.
The grade
C corresponds to a level of performance
which all passenger car tires must meet under the
Federal Motor Vehicle Safety Standard
No. 109. Grades
B and A represent higher levels of performance on the
laboratory
test wheel than the minimum required by law.
Warning: The temperature grade for this tire is
established for a tire that is properly inflated and not
overloaded. Excessive speed, underinflation,
or
excessive loading, either separately or in combination,
can cause heat buildup and possible tire failure.
Wheel Alignment and Tire Balance
The wheels on your vehicle were aligned and balanced
carefully at the factory to give you the longest tire life
and best overall performance. Scheduled wheel alignment and wheel balancing are not
needed. However, if you notice unusual tire wear or
your vehicle pulling
one way or the other, the alignment
may need to be reset. If you notice your vehicle
vibrating when driving on a smooth road, your wheels
may need to be rebalanced.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted
or corroded. If wheel nuts keep coming loose, the wheel,
wheel bolts and wheel nuts should be replaced. If the
wheel leaks air, replace it (except some aluminum
wheels, which can sometimes be repaired). See your
Chevrolet dealer if any
of these conditions exist.
Your dealer will know the kind of wheel you need.
Each new wheel should have the same load-carrying
capacity, diameter, width, offset and be mounted the
same way as the one it replaces.
If you need to replace any of your wheels, wheel bolts
or wheel nuts, replace them only with new
GM original
equipment parts. This way, you will be sure to have the
right wheel, wheel bolts and wheel nuts for your
Chevrolet model.

Downloaded from www.Manualslib.com manuals search engine Using the wrong replacement wheels, wheel
bolts
or wheel nuts on your vehicle can be
dangerous.
It could affect the braking and
handling of your vehicle, make your tires lose
air and make
you lose control. You could have a
collision in which you or others could be injured.
Always use the correct wheel, wheel bolts and
wheel nuts for replacement.
NOTICE:
The wrong wheel can also cause problems with
bearing life, brake cooling, speedometer or
odometer calibration, headlamp aim, bumper
height, vehicle ground clearance and tire or tire
chain clearance to the body and chassis.
See “Changing a Flat Tire” in the Index for
more information.
Putting a used wheel on your vehicle is
dangerous. You can’t know how it’s been used or
how
far it’s been driven. It could fail suddenly
and cause an accident.
If you have to replace a
wheel, use a new GM original equipment wheel.
Tire Chains
NOTICE:
If your Chevrolet has P195/65R15 or P205/55R16
size tires, don’t use tire chains. They can damage
your vehicle because there
is not enough clearance.
NOTICE: (Continued)

Downloaded from www.Manualslib.com manuals search engine NOTICE: (Continued)
Use another type of traction device only
if its
manufacturer recommends it for use on your
vehicle and tire size combination and road
conditions. Follow that manufacturer’s
instructions.
To help avoid damage to your
vehicle, drive slowly, readjust or remove the
device
if it’s contacting your vehicle, and don’t
spin your wheels.
If you do find traction devices that will fit, install
them on the front tires.
If you have other tires, use tire chains only where
legal and only when you must. Use only
SAE
Class “S” type chains that are the proper size for
your tires. Install them on the front tires and
tighten them as tightly as possible with the ends
securely fastened. Drive slowly and follow the
chain manufacturer’s instructions.
If you can
hear the chains contacting your vehicle, stop
and retighten them.
If the contact continues,
slow down until
it stops. Driving too fast or
spinning the wheels with chains on will damage
your vehicle.
Appearance Care
Remember, cleaning products can be hazardous. Some
are toxic. Others can burst into flame if you strike a
match
or get them on a hot part of the vehicle. Some are
dangerous if
you breathe their fumes in a closed space.
When you
use anything from a container to clean your
Chevrolet, be sure to follow the manufacturer’s
warnings and instructions. And always open your doors
or windows when you’re cleaning the inside.
Never use these to clean your vehicle:
Gasoline
Benzene
Naphtha
Carbon Tetrachloride
Acetone
Paint Thinner
Turpentine
0 Lacquer Thinner
Nail Polish Remover
They can all be hazardous
-- some more than
others
-- and they can all damage your vehicle, too.

Downloaded from www.Manualslib.com manuals search engine Cleaning Aluminum Wheels
(If Equipped)
Keep your wheels clean using a soft clean cloth with
mild soap and water. Rinse with clean water. After
rinsing thoroughly, dry with a soft clean towel.
A wax may then be applied.
The surface
of these wheels is similar to the painted
surface of your vehicle. Don’t use strong soaps,
chemicals, abrasive polishes, abrasive cleaners or
abrasive cleaning brushes on them because you could
damage the surface.
Don’t take your vehicle through an automatic car wash
that has silicon carbide tire cleaning brushes. These
brushes can also damage the surface of these wheels.
Cleaning Tires
To clean your tires, use a stiff brush with a tire cleaner.
NOTICE:
When applying a tire dressing always take care to
wipe
off any overspray or splash from all painted
surfaces
on the body or wheels of the vehicle.
Petroleum-based products may damage the paint finish.
Sheet Metal Damage
If your vehicle is damaged and requires sheet metal
repair or replacement, make sure the body repair shop
applies anti-corrosion material
to the parts repaired or
replaced to restore corrosion protection.

Downloaded from www.Manualslib.com manuals search engine Replacement Bulbs
OUTSIDE LAMPS BULB
Back-up Lamps ......................... 3057
Front Parking/Turn Signal Lamps
BaseModel
........................... 3357
2-24Model
......................... 3357NA
Center High-Mount Stoplamp
Inside
................................ 1141
Outside
............................... 9 12
Halogen Headlamps High/Low Beam
...................... 9005/6
TaiVTurn Signal Lamps
.................. 3057
Turn Signal Lamps (Rear Sedan)
.......... 3057
INSIDE LAMPS BULB
Domemeading Lamp (If Equipped)
Front
................................. 168
Re x.................................. 194
Capacities and Specifications
The following approximate capacities are given in English
and metric conversions.
Please refer to “Recommended
Huids
and Lubricants” in the Index for more information.
Engine Crankcase ............ 4.0 quarts (3.8 L)
Automatic Transaxle (4-Speed Automatic
Transaxle Not Owner Serviceable)
Pan Removal and Replacement ... 7.4 quarts (7.0 L)
After Complete Overhaul ....... 10.0 quarts (9.5 L)
When draining or replacing torque converter;
more fluid may be needed.
Manual Transaxle
Complete Drain and Refill ....... 2.0 quarts (1.9 L)
Cooling System
2.2L ....................... 10.3 quarts (9.8 L)
2.4L
...................... 10.7 quarts (10.1 L)
Refrigerant (R=134a),
Air Conditioning
......... See refrigerant charge
label under hood.
Fuel Tank ................. 15.2 gallons (57.5 L)
Tire Pressures, Sizes ........... See Tire-Loading
Information label
on driver’s door.
Wheel Nut Torque .......... 100 lb-ft (140 Nem)
NOTE: All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended in
this manual.
See “Recommended Fluids and Lubricants” in the Index.

Downloaded from www.Manualslib.com manuals search engine Dimensj
Length Coupe
................ 180.3 inches (458.0 cm)
Sedan
................. 180.3 inches (458.0 cm)
Convertible
............ 180.3 inches (458.0 cm)
Coupe
................. 75.4 inches (191.6 cm)
Sedan
.................. 75.4 inches (1 9 1.6 cm)
Convertible
............. 75.4 inches (19 1.6 cm)
Coupe
................. 53.2 inches (1 35.1 cm)
Sedan
.................. 54.9 inches (1 39.4 cm)
Convertible
............. 53.9 inches (136.9 cm)
Width
Height Wheelbase
Coupe
................ 104.1 inches (264.4 cm)
Sedan
................. 104.1 inches (264.4 cm)
Convertible
............ 104.1 inches (264.4 cm)
Front Tread Coupe
................. 57.6 inches (146.2 cm)
Sedan
.................. 57.6 inches (146.2 cm)
Convertible
............. 57.6 inches (146.2 cm)
Coupe
................. 56.8 inches (144.2 cm)
Sedan
.................. 56.8 inches (144.2 cm)
Convertible
............. 56.8 inches (144.2 cm)
Rear Tread